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27 February 2018 1 The Quest For Excellence: Opportunities For A Career In Quality Management Being presentation by William E. Onwuka (MBA, ASQ-CMQ/OE, CPGP, CHA, MIPAN) Principal Consultant, Fine Spectra Consult Limited, Lagos at the first Town - Gown Interaction of the Department of Biological Sciences, Covenant University, Ota, Ogun State. Date: 28 th September 2017

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Page 1: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

27 February 2018 1

The Quest For Excellence:

Opportunities For A Career In

Quality Management

Being presentation by

William E. Onwuka (MBA, ASQ-CMQ/OE, CPGP, CHA, MIPAN)

Principal Consultant, Fine Spectra Consult Limited, Lagos

at the first Town - Gown Interaction of the

Department of Biological Sciences,

Covenant University, Ota, Ogun State.

Date: 28th September 2017

Page 2: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Presentation Goals

Create awareness of quality and its impact in

organizational excellence

Identify the different approaches to quality

State careers available within the quality

framework and related fields

List insights to building a successful career.

27 February 2018 2

Page 3: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

The Quality Challenge

In today’s global

competitive marketplace

the demands of customers

are for ever increasing

The supply chain also

faces tremendous

volatility

27 February 2018 3

Page 4: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

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aWhat is Quality?

Uniformity of the product characteristics or delivery of a service around a nominal or target value

•GMP

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aWhat is Quality?

Conformance to agreed and fully stated requirements

•Crosby

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aWhat is Quality?

Fitness for purpose/use

•Juran

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aWhat is Quality?

Satisfying customer expectations and understanding their needs and future requirements

•TQM

Page 8: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

What is quality?

Degree to which a

set of inherent

characteristics of

an object fulfils

requirements

• ISO 9000:2015

Page 9: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Quality nuggets

Quality means

conformance not

elegance

Page 10: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Quality nuggets

The only

performance

standard is zero

defects

Page 11: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Quality nuggets

Competition means

there’s no such thing

as a permanent quality

level.

Continuous

improvement is

necessary if one is to

stay competitive.

Page 12: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Quality nuggets

Quality is

everyone’s

responsibility

Page 13: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Who are our interested parties?

Parents

Students

Academic and Non-Academic staff

Industry

Shareholders/Management

NUC

Staff

Vendors

Government

Page 14: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

The quality goals

• Consistently meet and exceed customers’ expectation

Customer Satisfaction

• Comply with statutory and regulatory requirements

Compliance

• Sustained SuccessSustainability

Page 15: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

DEMINGS chain reaction

Improve Quality

• Lower Costs-less reworks

• Productivity improves

• Capture Market share with better quality and lower price

• Stay in Business

• Provide More Jobs

Page 16: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Quality CONTROL tools

Flowcharts

Histograms

Pareto Charts

Scatter diagrams

Run charts

Cause and effect diagrams

Check lists

Affinity diagrams

Page 17: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

QUALITY APPROACHES

27 February 2018 Willie Onwuka 17

Page 18: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

QUALITY CONTROL

A part of quality management focused on

fulfilling quality requirements”.

– The activities or techniques used to achieve and

maintain the product quality, process and service.

– Finding & eliminating causes of quality problems

through tools & equipment so that customer’s

requirements are continually met.

27 February 2018 Willie Onwuka 18

Page 19: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

QC Jobs

QC Analyst – testing and evaluation of samples

QC Officer – responsible for documentation, and

sampling

QC Manager – Coordinating QC activities

Public Analyst – Official declaration of product

quality (often works independently)

27 February 2018 Willie Onwuka 19

Page 20: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Quality Assurance System

“A part of quality management focused on

providing confidence that quality requirements

will be fulfilled.”

– Prevention of quality problems through planned and

systematic activities including documentation.

– is a complete system to assure the quality of products

or services.

27 February 2018 20

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QA Jobs

QA Officer

Documentation Officer

QA Manager

Validation Manager

27 February 2018 21

Page 22: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Quality Management System

Set of interrelated or

interacting elements of an

organization to establish

policies and objectives

and processes to achieve

QUALITY objectives

Page 23: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

7 PRINCIPLES OF QUALITY

MANAGEMENT

Customer focus

Leadership

Engagement of People

Process Approach

Improvement

Evidence-based Decision

Making

Relationship Management

Page 24: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

QUALITY MANAGEMENT JOBS

Quality Manager

Compliance

Manager

Internal Auditor

Lead Auditor

Page 25: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Total Quality Management

Management approach of an organization, centered on

quality, based on the participation of all its members

and aiming at long-term success through customer

satisfaction, and benefits to all members of the

organization and to society.

Willie Onwuka 25

Page 26: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Total Quality Management

Willie Onwuka 26

MANAGEMENT

PEOPLE

PROFIT &

GROWTHSYSTEMS CUSTOMER

MIND-SET

TOTAL CUSTOMER

SATISFACTION

VALUE-ADDED

ACTIVITIES

Page 27: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

TQM Jobs

TQM Manager

Director of Quality

Consultants

Willie Onwuka 27

Page 28: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Business Excellence Models

27 February 2018 FINE SPECTRA CONSUL 28

Malcolm Baldrige Award – USA

Deming Prize – Japan

European Quality Foundation - Europe

Page 29: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Business Excellence Models Framework

Leadership

Strategic quality planning

Human resource development

Process management

Customer and market focus

People satisfaction

Quality and business results

Impact on society

27 February 2018 FINE SPECTRA CONSUL 29

Page 30: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Business Excellence Models Jobs

Quality Manager

Assessors

Consultants

27 February 2018 FINE SPECTRA CONSUL 30

Page 31: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Willie Onwuka 31

A six-sigma initiative is a way to stress continual innovation and improvement in products, services, processes and behaviour.

It seeks to eliminate waste and to mistake proof the processes that create value for customers.

Six-Sigma

Page 32: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Willie Onwuka 32

The Six-Sigma Concept

A six-sigma level of performance means that there will be only 3.4 defects, or less per million opportunities for error

Page 33: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Willie Onwuka 33

Six-Sigma Certifications

Green Belt

Yellow Belt

Black Belt

Master Black Belt

Page 34: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Lean

“A systematic approach to identifying and

eliminating waste through continuous

improvement, flowing the product at the pull of

the customer in pursuit of perfection.”

Also known as the Toyota system

27 February 2018 FINE SPECTRA CONSUL 34

Page 35: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

The 8 Wastes Overproduction

Waiting

Transportation

Non-Value-Added-Processing

Excess Inventory.

Defects

Excess Motion

Underutilized People

27 February 2018 35

Page 36: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Willie Onwuka 36

Sustainability

• Sustainability – Defined

– sustained success: result of the ability of the organization to achieve and maintain its objectives in the long term

Page 37: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Sustainability

ISO 9004:2009

The sustained success of an organization is demonstrated by its ability to satisfy needs and expectations of its customers and other interested parties over the long term and in a balanced way.

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Page 38: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Sustainability

Willie Onwuka 38

1812 Citicorp

1837 Procter & Gamble

1847 Philip Morris

1850 American Express

1886 Johnson & Johnson

1891 Merck

1892 General Electric

1901 Nordstrom

1902 3M

1903 Ford

1911 IBM

1915 Boeing

1923 Walt Disney

1927 Marriott

1928 Motorola

1938 Hewlett-Packard

1945 Sony

1945 Wal-Mart

Page 39: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Sustainability

Manager, Sustainability

Manager, Corporate Social Responsibility

27 February 2018 Willie Onwuka 39

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Customer expectations

Technological change

Global competition

Market fragmentation

Workforce changes

Why Changes?

Page 41: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Why consider a career in quality

Benefit #1: Learn valuable management strategies, and

the mechanics of how companies operate.

Benefit #2: Do you love the idea of business travel,

getting away from the office, and getting the guided tour

of some interesting organizations?

Benefit #3: Increase your earning potential, and

professional marketability to potential employers

or within your current organization.

Willie Onwuka 41

Page 42: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Why consider a career in quality

Benefit #4: Seamless

transition between

diverse industries, or

positions.

Benefit #5: Follow your

entrepreneurial spirit,

and start your own

consulting, or auditing

business.Willie Onwuka 42

Page 43: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Who Hires Quality Control Specialists?

Where Do They Work?

Federal, provincial/state and municipal

government departments

Manufacturing companies (including automotive,

mechanical, electronics, etc.)

Food production and distribution companies

Oil, gas and mining companies

27 February 2018 FINE SPECTRA CONSUL 43

Page 44: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Who Hires Quality Control Specialists?

Where Do They Work?

Construction companies

Energy and utility companies

Pharmaceutical companies

Educational institutions & hospitals

• Self-employment (as a consultant)

27 February 2018 FINE SPECTRA CONSUL 44

Page 45: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Skills Needed to Become a Quality

professional

Verbal communication skills

Ability to follow oral instructions

Ability to calculate figures and amounts such as

proportions, percentages, area, circumference, and

volume

Be able to work with different personality types

Excellent interpersonal skills are necessary for pointing

out errors in the work of co-workers

27 February 2018 45

Page 46: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Skills Needed to Become a Quality

professional

Must be observant and pay attention to detail

Must have the patience to complete lengthy inspections

and reports

Must be accurate when taking measurements and

recording figures

Must be able to utilize various computer programs

effectively in order to record findings

May need to be able to use technical equipment, such as

microscopes and automated testing machines27 February 2018 46

Page 47: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Skills Needed to Become a Quality

professional- Top level

Strategic orientation

Versatile and quick to learn

Integrity and tactful (auditors)

Analytical

Good statistical capability (Six-sigma etc)

27 February 2018 47

Page 48: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Other Fields

Food Safety Management – ISO 22000 / HACCP

Environmental Management System – ISO

14001

Medical Laboratories QMS – ISO 15189

Occupational Health & safety Management –

OHSAS18001

27 February 2018 Willie Onwuka 48

Page 49: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

ACHIEVING CAREER

SUCCESS

“A man’s gift makes room for him and brings him before great men”

Proverbs 18:16 AMP

27 February 2018 Willie Onwuka 49

Page 50: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

The 10 Commandments of Career Success

1. Have a Vision

2. Know your product

3. Identify your customer

4. Develop your road map

5. Build your case

27 February 2018 Willie Onwuka 50

Page 51: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

The 10 Commandments of Career Success

6. Commanding the hunt

7. Sell your product

8. Network for Net worth

9. Be organization (Record keeping)

10.Be power focused

27 February 2018 Willie Onwuka 51

Page 52: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Last words

“For I know the thoughts and plans I have

towards ”you says the LORD, thoughts and

plans for welfare and peace and not for

evil, to give you hope in your final

outcome”

Jeremiah 29:1127 February 2018 Willie Onwuka 52

Page 53: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

Bibliography Greg Peckford (2015) Jumpstart your career with these 5 benefits of quality management.

Retrieved September 24, 2017 from http://qcaonline.com/jumpstart-career-5-benefits-quality-

management/

Greg Peckford (2015), The Perks of Pursuing a Career in Quality Management . Retrieved

September 24, 2017 from https://www.mastercontrol.com/gxp-lifeline/the-perks-of-pursuing-a-

career-in-quality-management

Kassandra McGhee (2012), The 10 Commandment of Career Success: How to have the Career

you really Desire available at www.scribd. Com

Naumann E & Hoisington S.H, (2001), Customer Centred Six Sigma (Linking Customers, Process

Improvement, and Financial Results), ASQ Press, Wisconsin

Rusell T. Westcott (2001) Certified Manager of Quality/Organizational Excellence Handbook,

ASQ Press, Wisconsin

https://www.academicinvest.com/science-careers/mathematics-careers/how-to-become-a-quality-

control-specialist

Recommended websites: www.cqi.org & www.asq.org

27 February 2018 Willie Onwuka 53

Page 54: The Quest for Excellence - Covenant Universityeprints.covenantuniversity.edu.ng/10273/1/The Quest... · A six-sigma initiative is a way to stress continual innovation and improvement

By Grace, not by

might..

2007: Enhancing Competency in Writing

Scientific Research Papers At Nigeria

Institute of Pharmaceutical Research,

Idu, Abuja 2003: National Workshop on Good Manufacturing

Practices At Lagos

2014: Strategic Quality Management Course for

Covenant University /Landmark University

Strategic Business Units

2015: Good Distribution Practices fro World

Wide Commercial ventures Ltd, Lagos

2013: ISO 9001:2008 Auditor/Lead Auditor Course for

FCMB Plc, Ikoyi, Lagos

2007: Asset Management: Effective Maintenance,

Calibration & Validation of Laboratory

Equipments At Nigeria Institute of Pharmaceutical

Research, Idu, Abuja

… empowering organizational excellence

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27 February 2018 Willie Onwuka 55