the solution selling kits of pc-based automation_20160404_eric lo
TRANSCRIPT
PC-based Automation Solution drives the Industry 4.0
Jul, 2015
Product Manager
Eric Lo
The Revolution of Industry 4.0
Industry 4.0 Key Elements
Services (ERP, MES, CRM, SCM…)
Smart Production B
IG D
ATA
Smarter Machinery
Digital Factory
Connected Enterprise
IPC
Machine Vision
HMI PLC +
Motion Modules
Drive
Motor
I/O System
… (More Axes)
… (More Axes)
Sensors
System
Architecture
Smarter Machine Today
SCADA/MES
Communication
Bottleneck
Machine Vision
Drive
Motor
I/O System
… (More Axes)
Sensors
System
Architecture
Highly Integrated Solution
IPPC2160PE
SCADA/MES
Motion Controller with
Machine Vision
The Integrated Power
Gateway
PAC/
PLC
Cloud HMI
PC
Physical World
Cyber World
Cyber-Physics
System
Manufacturing Process,
Automation,
I/O System,
Fieldbus Networking
Machine Vision
Robotic
…
Internet
ERP/SCM/CRM/…
Wireless/4G/3G/WiFi
Big Data
…
A Highly Integrated and High Performance
Multi-axes Motion Controller with
Real-time EtherCAT and Standard IEC 61131-3 makes your Machine Smarter for
Seamless IA/IT Integration and Open Connectivity to
the Digital Factory and Industry 4.0
Value Proposition of
PC-Based Motion Controller
IPPC Series
VIPA SLIO
Features
of PC-base Motion Controller
IPPC Series
NIFE Series
NET Series
Compact Size
Field Bus Interface Expansion
Multi-core Intel Atom CPU
Multi-touch Capability
Comprehensive Panel Size
Multi-core Intel Core i/Atom CPU
High Performance Intel Core i7 CPU
PCI/PCIe Expansion
Up to 4x GbE LAN Port
Fanless Design
PLC/PAC + PLCopen Motion + HMI + PC Software
Options for CNC and Robotic functions
PC/Internet Enabling Libraries
Semiconductor & i
Electronics i
Target Markets & User Scenarios
Food & Beverage
Metal Handling
Robotic i OEM SIs &
Machine Builders
F&B Packaging Machine
HMI+PLC
DI:
Emergency Stop
AO:
VFD DI:
Photoelectric
Sensor
DI:
Light Screens
AO:
Heater
Portion Valve DO/Relay:
Actuator
AI:
Scale Meter
AI:
Flow Sensor
Pressure Sensor
Temperature Sensor
DI:
Push Buttons
DO:
Indicator
DI:
Interlocking
Switches
HMI + PLC + Motion:
1. Point to Point
2. Change Speed on the Fly
3. Dancer Control DO:
Tower Light
IPPC Series
Plate/Pipe Bending Machine
DO:
Tower Light
HMI
DI:
Photoelectric
Sensor
DI:
Light Screens
DO/Relay:
Actuator/
DO:
Indicator
DI:
Control Panel
PLC + Motion:
1. Loading & Unloading
2. Torque Control
3. Bending DI:
Interlocking
Switches
NIFE Series
DI:
Push Buttons
&
Emergency Stop
Robotic Control (w/o Machine Vision)
Multi-Axes
Motion Control
NET Series
Integrated Motion Solution
The total consultant service
One stop integration
Open standard
High-performance motion
High-computing power
Comprehensive portfolio
System Architecture
Consultant
Mechatronics
Integration Design PLC/PC/Motion
Program Design
Available Packages
X86 - Windows
• CODESYS SoftMotion – Label 3S 309001
• P/N: 6014500002X00
• CODESYS SoftMotion CNC – Label 3S 309060
• P/N: 6014500021X00
• (Including *PLC functionality, OPCServer and PLCHandler)
X86 - Linux
• CODESYS SoftMotion CNC – Label 3S 309025
• P/N: 6014500004X00
• CODESYS SoftMotion CNC + Target Visu – Label 3S 309026
• P/N: 6014500006X00
• (Including *PLC functionality)
CODESYS V3.5 SP5
for SoftMotion and SoftMotion CNC
for *PLC functionality
(FBI communication cards required)
Advanced Motion Application
(Advanced) Motion + PC Application
Solution Pack to Go,
FAE to your site, SPEC in Service
PC-based EtherCAT SoftMotion Solution Pack with PAC Controller + HMI + I/O + Drive + Motor
F&B Packaging
Machine
System Architecture
SoftMotion
Features & Functions
Highly Integrated Controller for
Seamless IA and IT Applications
Flow,
Pressure,
Temperature
Sensors
NEXCOM PC-Integrated Library
PC
Peripherals M2M Clound
Services
Machine
Vision Data Base
Comm.
Services
APC Customized
Library
IT:
Seamless Integration
Ubiquitous
IoT Automation
SCADA, MES, APS …
CODESYS Gateway
Server
PLC Motion/CNC
CODESYS Runtime
PLCHanlder OPC Server
JMobile/
Server IA:
Reliable Control HMI IEC-61131-3
User Application
(Robot/Motion/Vision/… algorithm)
Integrated and Advanced Control
Kernel Space Driver
HW
Windows Kernel
Win32 Libraries CODESYS
Control RTE
IEC61131-3
Application
Real-time Engine on one exclusive CPU core
PLC Program C/C++ Program
HAL
Proprietary
Library
NEXCOM
PC Integrated
Library
(Coming Soon)
CODESYS
PLCHandler
Library
IEC61131-3
Logic
Library
SoftMotion
Library
CNC
Library
Safety
Library
Why
&
???
Questions!
PLC Benchmark
Survey conducted by one of the most important German Automation
Magazines “Computer&AUTOMATION”, ITQ and two German Universities
(9/2011): 70 companies (machine- and plant manufacturers) were interviewed. One of the questions
asked was: Which develpment tool do you use to program your controller systems?
CODESYS based: 35% Market Share
equals to
SIEMENS: 35% Market Share
Marquee players who use
And more…
Integrated Program Design: Control Programming Tool
&
Device Configuration Tool
A Professional IEC 61131-3
Development Utility & Automation
Software
Professional IEC 61131-3
Development System & Automation Software
Integrated Program Design: Control Programming Tool
&
Fieldbus I/O Configuration Tool
Open, Standard, Re-usable, Expandable,
Advanced and Complete Motion Algorithm
CODESYS SoftMotion For single and multi-axis motion control
CODESYS SoftMotion CNC Extension package for CNC, interpolation and many kinematics
SoftMotion libraries at a glance Robotic: Articulated, Delta, SCARA
Note: The Libraries includes SoftMotion RTE & SoftMotion CNC RTE
SoftMotion libraries at a glance
Robotic: Articulated, Delta, SCARA
More CODESYS SoftMotion libraries
Applications by SoftMotion
Encapsulation Labeling
Tracking Robotic
PLCopen voting members
- the leading edge of Industrial Ethernet
Ease of Use Easy configuration and maintenance
High Performance EtherCAT is the fastest Industrial Ethernet technology
Flexible Topology Benefit not only for widely distributed applications
Functional Safety Safety communication integrated
Product Variety Great variety of available EtherCAT products
The fastest Real-time Control Technology in
nano sec with modern PC Architecture
40 Axis (each 20 Byte Input- and Output-Data)
50 I/O Station with a total of 560 EtherCAT Bus
Terminals
2000 Digital + 200 Analog I/O, Bus Length 500 m
Performance EtherCAT: Cycle Time = 276 µs
at 44 % Bus Load, Telegram Length = 122 µs
Master
Ethernet Header ECAT HDR PLC Data NC Data Data n Ethernet HD
R 1
HD
R 2
HD
R 2
6355
2347
763
479
276
0 1000 2000 3000 4000 5000 6000 7000
Profinet I/O
Pow erlink
Profinet IRT
SERCOS III
EtherCATµs
µs
µs
µs
µs
in spite of this cycle time still 56%
bandwidth remaining, e.g. for TCP/IP
Transformation of Machines Source: QUEST TREND MAGZINE, Nov, 2013
Smarter Machine Solution
Intelligent High-speed
Powerful
1. Motion Control
2. Production Management
3. E-Traceability Service
4. Machine Self-diagnostic Service
…
Services (ERP, MES, CRM, SCM…)
Digitize and Connect B
IG D
ATA
Smarter Machinery
Digital Factory
Connected Enterprise
Architecture of the Factory
Motor Actuator Component
Plant
Information
Business Process Information Network
Operations Information Network
Control Network
Device Network
Field
Level 0
Control
Level 1
Operations
Level 2
Management
Level 3
Business &
Enterprise
Level 4,5
Ethernet Serial
Robot
Controller
Robot Specific
Machine
MES/APS
IT Systems
... ERP
Visualization
(SCADA/HMI)
OPC
Server
Drive
Sensor
PLC/PAC
Remote I/O
DCS PC-based
Controller
PLM/SCM/
CRM …
Architecture of the Digital Factory
Motor Actuator Component
Plant
Information
Business Process Information Network
Operations Information Network
Control Network
Device Network
Field
Level 0
Control
Level 1
Operations
Level 2
Management
Level 3
Business &
Enterprise
Level 4,5
Ethernet
Robot
Controller
Robot Smarter
Machine
MES/APS
IT Systems
... ERP
Visualization
(SCADA/HMI)
OPC
Server
Drive
Sensor
PLC/PAC
Remote I/O
DCS PC-based
Controller
PLM/SCM/
CRM …
Seamless Connectivity
IPPC Series
NIFE Series NISE Series
Fieldbus Enabling
Product Portfolio of Automation Platforms
Central Control
SCADA Station
High Performance
SCADA Station
Mid-level Control
SCADA Station
Field Controller &
Data Server
Communication
Gateway
NISE4000, NISE3660, NISE300 series
NISE3000 series
NISE2000 series
NISE60, NISE90, NISE105 series
NISE60, NISE90, NISE105, NISE301 series
PC-based
Fieldbus Platform NIFE2000, NIFE100 Series
(5000 tags)
(3000 tags)
(1000 tags) ATOM
Core i
Fieldbus
Protocols
The Matrix and Advantages
IPC
Platforms
OS
CPU
ARM ATOM Sandy
Bridge
Ivy
Bridge Haswell
Fieldbus
Protocols
The Matrix and Advantages
IPC
Platforms
OS
CPU
ARM ATOM Sandy
Bridge
Ivy
Bridge Haswell
Comprehensive
&
Flexible
Mainstream
Protocols
Performance Small Form Factor
Powerful Integration with Reliable Quality
SCADA/HMI Station
Reliable PLC System
Operation Network
Control Network
APPC
Machine
Control Room
Process/Batch
Control
And NEXCOM offers the comprehensive Solution of
PC-Based Automation connecting the Digital Factory
Operation Network
Control Network
NISE3720 PBOX520A IPPC
NISE3600 NISE300
NIFE100
NIFE2310
NISE105
IPPC1960
MAC4000P4E
IWF2220
IFA3610
APPC
Process/Batch
Control
Control Room
Machine
PC-Base
Automation
Data Processing
Operation &
Management Front-End
Communication
Library – Protocol Library – Motion Control
Comprehensive PC-Based Offerings
NISE
NIFE
IPPC
APPC
On-board/FPGA
LAN Ports
Add-on
Motion Cards
CNC Controller -
NControl
3rd-Party Software
SoftMotion
CNC
SoftPLC
Target
Visue
Nex ECM
Visualization PC-Based Automation Industry 4.0
Consultant
Service –
FA/OEM
Consultant Service for
System Architecture
Design of PLC/PC/Motion Integrated Application
Mechatronics Integrated Design
Evaluation Service for
System Capacities
Protocol Conversion
Cross System Integration
Communication
Interfaces
Electrical
Signals
Automation Core
CORE VALUE
Library – Protocol Library – Motion Control
Comprehensive PC-Based Offerings
NISE
NIFE
IPPC
APPC
On-board/FPGA
LAN Ports
Add-on
Motion Cards
CNC Controller -
NControl
3rd-Party Software
SoftMotion
CNC
SoftPLC
Target
Visue
Nex ECM
Visualization PC-Based Automation Industry 4.0
Consultant
Service –
FA/OEM
Consultant Service for
System Architecture
Design of PLC/PC/Motion Integrated Application
Mechatronics Integrated Design
Evaluation Service for
System Capacities
Protocol Conversion
Cross System Integration
NET Series
Communication
Interfaces
NControl
Series MAC Series
Electrical
Signals
Automation Core
NISE/NIFE & IPPC/APPC Series
CORE VALUE
Q & A
What is OEM?
Basics of Machine
Mechanical
Axis
• Motor
• Drive
Motion
• Velocity
• Position
• Torque
That’s it.
Advanced Machine
PC Application
• Recipe
• Alarm Record
• Machine Vision
• Coordination
Transformation
• …
When you hear customer said …
Key words of Axes Control
Motion algorithm
SoftMotion Function Blocks
Velocity Control
Position Control
Torque Control
PID Control
Coordination
X/Y/Z Axes
Pulse command (Frequency)
Velocity/Analog command
(0~10VDC/±10VDC)
Encoder (A/B/Z)
PLCopen Motion
Key words of Characteristics
Multi-Axes
Large scale of Axes
Distributed Axes
Close/Open Loop
Real-time Communication/Control
Enhance Production Rate
PLC with Motion Module
Resolution: 12/16/17/21 bits
RPM
Motor Performance
Legacy Drive/Motor
Servo Drive/Motor
Stepping Drive/Motor
Small HMI
When you hear customer said …
Key words of Target Customer OEM SI
Machine Builder
Distributor of Drive/Motor
Distributor for Motion Solution
Key words of User Scenario PLC Motion in Multi-Axes(16 axes
and above) is $$$$$$$$$$$$$$$$$
The wiring of Drive and Motor is
~!@#$%^&*()_+{}|:”<>?
The machine is so big that installation
and maintenance of the wire kills me.
Is it possible to integrate the
HMI/PLC/Motion together?
PC-Based Automation makes your
control system, highly-integrated,
simple and powerful.
Available Packages
X86 - Windows
• CODESYS SoftMotion – Label 3S 309001
• P/N: 6014500002X00
• CODESYS SoftMotion CNC – Label 3S 309060
• P/N: 6014500021X00
• (Including *PLC functionality, OPCServer and PLCHandler)
X86 - Linux
• CODESYS SoftMotion CNC – Label 3S 309025
• P/N: 6014500004X00
• CODESYS SoftMotion CNC + Target Visu – Label 3S 309026
• P/N: 6014500006X00
• (Including *PLC functionality)
CODESYS V3.5 SP5
for SoftMotion and SoftMotion CNC
for *PLC functionality
(FBI communication cards required)
Advanced Motion Application
(Advanced) Motion + PC Application
Suggested Models for
Intel 82574L
• Life Cycle is up to 2018
Intel I210A
• APPC0804T/1240T/1245T/1540T/1740T/1940T
• IPPC1640P/1840P/2140P
• NISE3700/3720
• NIFE100/200/300
• NISE105/106/301
Supported Driver of
EXOR JMobile Runtime PC