the spe foundation through member donations and a ... · drilling vibration management lecturer’s...

21
Primary funding is provided by The SPE Foundation through member donations and a contribution from Offshore Europe The Society is grateful to those companies that allow their professionals to serve as lecturers Additional support provided by AIME Society of Petroleum Engineers Distinguished Lecturer Program www.spe.org/dl 1

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Page 1: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

Primary funding is provided by

The SPE Foundation through member donations

and a contribution from Offshore Europe

The Society is grateful to those companies that allow their

professionals to serve as lecturers

Additional support provided by AIME

Society of Petroleum Engineers

Distinguished Lecturer Program www.spe.org/dl 1

Page 2: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

Drilling Vibration Management

Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco,

Director of Advanced Drilling Solutions

Society of Petroleum Engineers

Distinguished Lecturer Program www.spe.org/dl

2

Page 3: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

3

Agenda

• Impact on our Industry

• Overview of Drilling Dysfunctions

• Vibration 101

• Industry solutions

• What about my rig?

• Vibration Event, and Solution

• Conclusion

Page 4: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

4

Industry Impact

Distribution of Causes for Major Dull Conditions

Normal

Vibration

Hydrualics

Structural

Vibration Related

25.3%

Hydraulics

2.4%

Normal Vibration Structural

71.1% 25.3% 7.2%

Hydraulics

Structural

Vibration

Normal

Page 5: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

5

Industry Impact

Page 6: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

6

Industry Impact

Page 7: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

7

Drilling Dysfunctions

Categories

• On bottom events

• Tagging bottom procedures

• Reaming activity

• Directional impact

• Hole quality

Page 8: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

8

On and Off Bottom Drilling Dysfunctions

On Bottom

Vibration

increase

Impact damage.

Increased

vibration during

connection

Page 9: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

Torque Spike

Bit Torsional / Lateral

Picked Up

Slightly

Periodic

9

Reaming Activity & Directional Impact 6 m

inute

s

Page 10: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

10

Hole Quality

Animation is based on actual downhole data.

* Used with permission from National Oilwell Varco

Page 11: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

11

Drilling Dysfunctions

Why do we care?

• Safety

• Failed tools

• Poor performance

• High costs

• Learning

0

2000

4000

6000

8000

10000

0

50

100

150

200

Well 1 Well 2 Well 3 Well 4 Well 5 Well 6 Well 7

Inte

rval (f

t)

Ho

urs

8.5 " Section Comparison

Hours

Interval ft

well 1 well 2 well 3

$112k $114k

$131k

Cost Per Interval

Page 12: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

12

Vibration 101

Primary modes

• Lateral

• Axial

• Torsional

Mode Coupling

• Combined motion of 2 or

more primary modes

Page 13: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

13

Vibration 101

* Used with permission from Schlumberger * Used with permission from National Oilwell Varco

Animation is based on actual downhole data.

Page 14: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

14

Industry Solutions

RPM RPM

Weig

ht on B

it

We

ight

on

Bit

Page 15: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

15

Industry Solutions

Axial Map Torsional Map Lateral Map

Predictive harmonic bottom hole assembly

modeling

Weig

ht

on B

it

50

250 RPM

Weig

ht

on B

it

50

250 RPM

Weig

ht

on B

it

50

250 RPM

Page 16: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

Industry Solutions

16

Rotating

Weight / RPM / ROP

Weig

ht

Rotary Speed

Sliding Optimal

Parameter

Zones

Late

ral

Vib

ration

Dynam

ic

Energ

y

Delta

RP

M

Page 17: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

WOB (klbf) RPM/10 ROP (m/hr) RMS lat (g) Ave Max Lat (g) % 0rpm TVI SD (g)

Full Run 3 13.1 11.9 23.8 1.4 5.23 8.26 1.71

Oligocene 13.1 12.6 20 0.99 4.03 3.79 1.18

Eocene 15.8 11.7 22 1.43 5.29 6.19 1.72

Paleocene 11.8 11.8 25.4 1.42 5.29 10 1.75

Maastrichtian 7.3 12.2 23.2 1.42 5.87 6.84 1.83

0

5

10

15

20

25

Run 3 Formation Intervals

Lateral Torsional

Industry Solutions

17

Page 18: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

18

What About My Rig?

Room for Improvement

• Gather data

• Overview

• Look for specifics

• Solve for the easiest

• Test the solution

• Keep learning

Page 19: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

Vibration Event and Solution

17

Increase energy available

to the drillstring

Page 20: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

20

Conclusion

Why was ROP

so poor?

Poor bit selection?

High Coupled Vibration is driver

for ROP loss

Formation effect for Lateral

Vibration

Torsional Vibration coupled to Lat

Vibration

WOB dependency evident

Surface paramaters must vary

per vibration zone

Page 21: The SPE Foundation through member donations and a ... · Drilling Vibration Management Lecturer’s Name: Alan Clarke, SPE Company Name: National Oilwell Varco, Director of Advanced

21

Acknowledgements

• Society of Petroleum Engineers,

Distinguished Lecturers Program

• National Oilwell Varco

• Schlumberger

• The many industry professionals that

continue the pursuit of knowledge

Alan Clarke, Director of Advanced Drilling Solutions, National Oilwell Varco