the stage is set - dow chemical company...b. use in cardiac prosthetic devices regardless of the...
TRANSCRIPT
THE STAGE IS SET FOR PACKAGING PERFORMANCE LIKE NEVER BEFORE
INTRODUCING… INNATE™ PRECISION PACKAGING RESINS
Introducing INNATE™ Precision Packaging Resins – a new ensemble of extremely talented and versatile performers that showcase unprecedented combinations of stiffness, toughness, and efficiency in a variety of film applications.
INNATE™ resins are born from a breakthrough patented molecular catalyst coupled with advanced process technology that allows accurate and consistent control of the resin chemistry, offering performance levels and combinations of film properties like never before to…
• Fill unmet packaging needs
• Create new market spaces
• Offer unprecedented packaging performance
Dow developed INNATE™ resins to address the needs of the packaging value chain. These resins specifically target critical performance gaps in the marketplace and can help deliver lighter, stronger, more durable packaging films.
The Industry’s Newest Film StarWhat talents are needed to succeed on the competitive packaging stage? Strength … Stiffness … Toughness … Durability … Processability … Sustainability … Blendability … These are essential characteristics elemental to today’s packaging applications. And these are the very properties of the innate DNA comprising Dow’s new family of precision packaging resins.
®™Trademark of The Dow Chemical Company1
With such precision comes an unmatched versatility allowing use across many applications. INNATE™ resins can enhance formulations in food packaging; industrial packaging, including heavy-duty shipping sacks (HDSS) and pallet containment; silage wrap; specialty packaging; and even more – like components for artificial turf.
Value for Film ConvertersFor film converters, the “precision” found with INNATE™ Precision Packaging Resins means processing efficiencies, versatility in formulations, and more opportunities. You’ll find:
• Unprecedented downgauging possibilities due to the unique molecular structure
• Outstanding film toughness while maintaining stiffness
• Excellent blending capabilities to enhance film performance
• Ease of processability, with excellent bubble stability versus traditional metallocene resins – even for thick films
Value for Brand Owners Brand owners may find “precision” in advanced performance and specific packaging differentiation, as well as:
• An excellent sustainability profile, due to material reduction potential, while maintaining or exceeding performance requirements
• Outstanding film protection and packaging optimization
• New opportunities for packaging efficiencies through material substitution
Value for RetailersRetailers, too, can gain advantages from the outstanding performance of INNATE™ resins:
• Increased packaging reliability
• Improved package integrity for excellent shelf life
• Less product damage and fewer returns
™Trademark of The Dow Chemical Company 2
™Trademark of The Dow Chemical Company
DISTINGUISHING TALENTS
The first product in the family of INNATE™ Precision Packaging Resins is XUS 59910.02(1) developmental precision packaging resin. Like all INNATE™ resins, it allows accurate control to dial in precise and extraordinary properties like never before. Table 1 presents typical resin and film properties of XUS 59910.02(1) developmental resin.
3
Table 1: Resin & Film Properties, XUS 59910.02(1) developmental precision packaging resin
Additive Concentration (ppm) Antiblock: No Slip: No Processing Aid: No
Physical Nominal Value (English) Test Method
Resin Properties(2)
Density 0.918 g/cm3 ASTM D 792
Melt Index (190°C/2.16 kg) 0.85 g/10 min ASTM D 1238
Film Properties (1 mil blown films)(2)
Thickness 1.0 mil
Dart Impact 1645 g ASTM D 1709A
Secant Modulus 2% Secant
MDCD
29,800 psi33,140 psi
ASTM D 882
Tensile Strength (Yield) MDCD
1800 psi1600 psi
ASTM D 882
Tensile Strength (Break) MDCD
5150 psi4130 psi
ASTM D 882
Tensile Elongation (Break) MDCD
425 %550 %
ASTM D 882
Elmendorf Tear MD CD
265 g532 g
ASTM D 1922
Optical
Gloss, 45° 47 ASTM D 2457
Haze 14% ASTM D 1003
Fabrication Conditions for 1 mil monolayer blown filmDie Diameter: 8 in.; Screw Type: DSB II; Die Gap: 90 mil; Melt Temperature: 428°F; Output: 10.4 lb/hr/in. of Die Circumference; Screw Size: 3.5 in.; Blow-up Ratio: 2.5 to 1; Screw Speed: 40 rpm; Frost Line Height: 40 in.
(1) Developmental product of The Dow Chemical Company(2) Dow testing. Typical properties only, not to be construed as specifications. Users should confirm results by their own tests.
™Trademark of The Dow Chemical Company 4
AN EXCELLENT PERFORMER IN ANY ROLE
Food & Specialty PackagingDurability and abuse resistance, with efficient processing by itself and in blends, make INNATE™ Precision Packaging Resins an excellent fit for food packaging in particular, and consumer product packaging in general. They offer:
• Film toughness for enhanced package optimization
• Film stiffness needed for efficient filling, displaying, and storing of packages like stand-up pouches
• Improved toughness in combination with excellent flex crack resistance – advantageous for liquid packaging
• Outstanding durability for package and product protection
Industrial & Consumer PackagingFilms made using INNATE™ Precision Packaging Resins gain toughness and strength to stand up to virtually any challenging application, such as heavy-duty shipping sacks. Users will find:
• Significantly increased abuse performance leading to advances in bag drop performance
• Comparable heat seal performance to popular incumbent resins
• Downgauging potential for value creation
SportsThe talents of INNATE™ Precision Packaging Resins extend to the playing field, too, delivering resilient monofilament yarns for artificial turf. The resins offer:
• Good curl and shrinkage performance
• Higher processing line speed with equivalent yarn properties versus comparative products
™Trademark of The Dow Chemical Company
STAR OR CO-STAR
Outstanding Stiffness/Toughness Balance in a Mono- or Multi-layer StructureAs shown in Figure 1, XUS 59910.02(1) developmental precision packaging resin, the first of the INNATE™ resins, offers the packaging value chain an unprecedented stiffness/toughness balance, allowing a wealth of opportunities to blend, downgauge, and experiment using INNATE™ Precision Packaging Resins.
Figure 1: Improved Modulus and Dart Impact Balance(2)
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
Dart (g)
2% S
ecan
t Mod
ulus
MD
(psi
)
ELITE™ 5400G(1 MI, 0.916d)
Competitive(1 MI, 0.918d)
XUS 59910.02(1)
(.85 MI, 0.918d)
2% Secant Modulus MDDart A
Consider these advantages of the premier INNATE™ resin:
• Significantly increased abuse resistance
– In 1 mil film, XUS 59910.02(1) devel-opmental precision packaging resin demonstrates significantly higher dart performance at similar stiffness versus a competitive mLLDPE grade (1 MI, 0.918d) or at a higher stiffness versus ELITE™ EPE 5400G (1 MI, 0.916 d)
– In LDPE blends (1 mil film), XUS 59910.02(1) developmental packaging resin enables significantly higher dart performance versus a competitive mLLDPE grade (1 MI, 0.918d) and versus ELITE™ 5400G (1 MI, 0.916d)
• Excellent tear and puncture
– In 1 mil film, XUS 59910.02(1) develop-mental precision packaging resin offers similar or better tear and puncture performance compared to a competi-tive mLLDPE grade resin (1 MI, 0.918 d) and ELITE™ 5400G (1 MI, 0.916 d)
5
(1) Developmental product of The Dow Chemical Company(2) Dow testing. Typical properties only, not to be construed as specifications.
Users should confirm results by their own tests.
™Trademark of The Dow Chemical Company
AND THE WINNER IS…A JOY TO WORK WITH
Excellent Processing CharacteristicsXUS 59910.02(1) developmental precision packaging resin has demonstrated higher melt strength when compared to a competitive mLLDPE (see Figure 2).
70 80 90 100 110 120 130 140 150 160Temperature (°C)
Aver
age
Peak
Loa
d (lb
s/in
)
0
0.5
1.0
1.5
2.0
2.5
3.0
XUS 59910.02(1)
ELITE™ 5400GCompetitive
Figure 4: Comparative Heat Seal Performance(2)
Figure 3: Improved Viscosity Profile vs. Competitive Resin(2)
0.1 1.0 10 100Frequency (radian/s)
Visc
osity
(Pa·
s)
1,000
10,000
XUS 59910.02(1)
ELITE™ 5400GCompetitive
Figure 2: Advantages in Melt Strength vs. Competitive Resin(2)
0
1
2
3
4
5
6
7
8
0 50 100 150 200 250 300 350Velocity (mm/sec)
Forc
e (c
N)
XUS 59910.02(1)
ELITE™ 5400GCompetitive
Converters. Brand owners. Retailers. Consumers.
The fact is, everyone can win with
INNATE™ Precision Packaging
Resins. INNATE™ resins may be
the best new performer of the
year from Dow, but you could take
home the highest honors — like
best new lightweight package,
best new durable film, best new
innovative package, best new
film application...
Contact your Dow representative
and let INNATE™ resins audition
to star in your next film.
That means improved processability and output rates. What’s more, INNATE™ Precision Packaging Resins exhibit more shear thinning than the competitive mLLDPE (see Figure 3) – leading to lower melt temperatures, amps, and back pressure.
INNATE™ resins have excellent heat seal performance, similar to a competitive mLLDPE (1 MI, 0.918 d) and to ELITE™ 5400G (see Figure 4). For HDSS applications, as well as liquid packaging, where dependable seals are imperative, INNATE™ Precision Packaging Resins can be counted on for robust seal performance.
6
(1) Developmental product of The Dow Chemical Company(2) Dow testing. Typical properties only, not to be construed as specifications.
Users should confirm results by their own tests.
dow.comdowpackaging.com
The principles of Responsible Care® and Sustainable Development influence the production of printed literature for The Dow Chemical Company (“Dow”). As a contribution towards the protection of our environment, Dow’s printed literature is produced in small quantities and on paper containing recovered/post-consumer fiber and using 100 percent soy-based ink whenever possible.
NOTICE: Any photographs of end-use applications in this document represent potential end-use applications but do not necessarily represent current commercial applications, nor do they represent an endorsement by Dow of the actual products. Further, these photographs are for illustration purposes only and do not reflect either an endorsement or sponsorship of any other manufacturer for a specific potential end-use product or application, or for Dow, or for specific products manufactured by Dow.
NOTICE: No freedom from infringement of any patent owned by Dow or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, the Customer is responsible for determining whether products and the information in this document are appropriate for the Customer’s use and for ensuring that the Customer’s workplace and disposal practices are in compliance with applicable laws and other governmental enactments. Dow assumes no obligation or liability for the information in this document. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
NOTICE: If products are described as “experimental” or “developmental”: (1) product specifications may not be fully determined; (2) analysis of hazards and caution in handling and use are required; (3) there is greater potential for Dow to change specifications and/or discontinue production; and (4) although Dow may from time to time provide samples of such products, Dow is not obligated to supply or otherwise commercialize such products for any use or application whatsoever.
NOTICE REGARDING MEDICAL APPLICATION RESTRICTIONS: Dow will not knowingly sell or sample any product or service (“Product”) into any commercial or developmental application that is intended for:a. long-term or permanent contact with internal bodily fluids or tissues. “Long-term” is contact which exceeds 72 continuous hours;b. use in cardiac prosthetic devices regardless of the length of time involved (“cardiac prosthetic devices” include, but are not limited to, pacemaker leads and devices, artificial hearts, heart valves, intra-aortic
balloons and control systems, and ventricular bypass-assisted devices); c. use as a critical component in medical devices that support or sustain human life; ord. use specifically by pregnant women or in applications designed specifically to promote or interfere with human reproduction.
Dow requests that customers considering use of Dow products in medical applications notify Dow so that appropriate assessments may be conducted.
Dow does not endorse or claim suitability of its products for specific medical applications. It is the responsibility of the medical device or pharmaceutical manufacturer to determine that the Dow product is safe, lawful, and technically suitable for the intended use. DOW MAKES NO WARRANTIES, EXPRESS OR IMPLIED, CONCERNING THE SUITABILITY OF ANY DOW PRODUCT FOR USE IN MEDICAL APPLICATIONS.
This document is intended for use in North America.Published October, 2015.© 2015 The Dow Chemical Company
North AmericaU.S. & Canada 1 800 441 4369 1 989 832 1426Mexico + 1 800 441 4369
Latin AmericaArgentina + 54 11 4319 0100Brazil + 55 11 5188 9000Colombia + 57 1 219 6000Mexico + 52 55 5201 4700
®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow®Responsible Care is a service mark of the American Chemistry Council. Dow is a partner in the American Chemistry Council Responsible Care initiative. Form No. 500-19101-1015 SMG
SMG 12948
Europe/Middle East 00 800 3694 6367 00 31 115 672626Italy 800 783 825
South Africa 00 800 99 5078
Asia Pacific + 800 7776 7776 + 603 7965 5392 + 86 21 3851 4988China + 400 889 0789