the surface engineers™ - deutsche messe...
TRANSCRIPT
THE SURFACE ENGINEERS™
Being part of the IHI Group allows us to invest in our technology and expand our network of coating centers like never before.
Joe Haggerty, Chief Executive Officer
Ionbond is a world class company with state of the art technology and the best premises for growth.
Yoshinori Kawasaki, Chairman of the Board
MEMBER OFTHE IHI GROUP
Ionbond is one of the largest service providers for hard, wear resistant, and low friction coatings utilizing state of the art PVD, CVD, and PACVD. This technology portfolio enables Ion-bond to select the coating process best suited for each indi-vidual application. Our industry leading Bernex™ CVD equip-ment is operated by the majority of manufacturers of ce-mented carbide inserts. Our coatings are used for the performance and lifetime im-provement of tools for cutting and forming. Mechanical engi-neering and the automotive industry use DLC coatings for their low friction properties. In addition, our coatings are in-creasingly applied to many consumer, sporting, and luxury goods in order to enhance the visual appearance and lifetime of the product.
BROADEST PORTFOLIO OF PVD, CVD & PACVD COATINGS
For over four decades, Ionbond has enjoyed an excellent reputation around the globe for its customer focus and ex-ceptional awareness of reliability and quality. Its constant strive for perfection makes Ionbond a highly valued and sought-after business partner.
We continuously improve our management system, our staff’s technical and managerial intelligence and competence, as well as their personal strength and potential in order to keep providing innovative coatings and equipment.
Each of our coating service centers is ISO 9001 certified. Sites serving the automotive, medical or aerospace industry are additionally certified according to specific requirements.
ISO 9001 ISO/TS 16949 (automotive) ISO 13485 (medical) AS 9100 (aerospace)
40 YEARS OF EXPERIENCE IN COATINGS
19921972 1978 1984
First steps in the develop-ment of CVD aluminization (CVA) of turbine blades
Start of HT CVD activities
for hard and wear resistant coatings
Industralization of MT CVD process
Introduction of PVD technology at service center Switzerland
Our experience in coating technology is available from each of our 39 service centers in 17 countries in Europe, North America, and Asia, one of the largest coating center net-works around the world with over 900 employees. The global and regional competence centers support the local coating centers and customers with state-of-the-art know-how in order to locally deliver world-class products. The network is specifically designed towards serving large OEM customers with global operations.
Our Swiss engineered and manufactured CVD equipment is delivered to top companies around the world. Our interna-tional service and spare parts organization ensures the high-est uptime and productivity.
EXTENSIVE WORLDWIDE NETWORK
20121997 2004
IHI Corporation acquires Ionbond
Takeover of Multi-Arc Inc. and introduc-tion of Arc PVD technology
Ionbond becomes independent of Saurer through MBO, integration of Bodycote PVD activities
1999
Change of company name and brand from Bernex to Ionbond
Millions of components for the automotive industry are coated with low friction DLC every year.
Patients and surgeons benefit from longer lasting implants and instruments coated with the biocompatible Medthin™ coatings.
THE SURFACE ENGINEERSBe it at the very beginning of product design or for product improvement, we offer engineering support to your design and engineering teams. Our engineers select standard coat-ings or design customized coatings for the best and most economical system solution.
Ionbond understands that it takes much more than just a great coating to achieve the desired component and system performance. All steps before and after the coating process must be thoroughly engineered in order to achieve the de-sired results. This includes the selection of the materials best suited for the product, the definition of the necessary surface finish, the cleaning process prior to coating, and many other critical aspects. Likewise, the proper post-treat-ment of the coated product is vital in many applications. Therefore, we work closely with our customers in a collabo-rative fashion in order to design the best process through-out the complete production cycle. This is Surface Engineer-ing as we understand it.
Coatings on industrial components enhance their lifetime and increase the load carrying capacity.
Higher cutting speeds and longer lifetime are the result of matching the coating to the workpiece materials.
Decorative coatings enhance the look and resilience of many designer products.
Coatings on forms and molds increase the lifetime of the tool and enhance the surface quality of the finished products.
Over the years, Ionbond has delivered over 350 Bernex™ CVD Systems. Our dedicated after sales organization maintains and keeps them up to date. Over 80% of the installations older than 20 years still produce quality coatings today.
Upgrades and updates Spare parts and service
COATING EQUIPMENT
Chemical Vapor Deposition Technology
Ionbond is the world leading developer and manufacturer of Chemical Vapor Deposition equipment used for the produc-tion of hard and wear resistant coatings for tools and compo-nents. Since the industrialization of the CVD technology in the early 1970s, the Bernex™ branded process systems have been continuously improved for higher productivity and pro-cess reliability. The systems are engineered towards minimal maintenance efforts. At the same time, they offer the flexibil-ity of fast material and process changes in order to accom-modate mixed portfolios of coatings and substrates.
Ionbond Bernex™ CVD equipment, and the PVD and PACVD systems of our sister company Hauzer Techno Coating, con-stitute the most comprehensive and complete equipment portfolio for the hard and low friction coating market in the industry. Together, we provide unmatched performance in CVD, PVD and PACVD equipment.
CVD Ionbond Bernex™ BPXpro CVD equipment is a range of world-class systems used by the majority of original manufacturers of cemented carbide inserts for machining. They are increasingly used for forming and molding dies and mechanical compo-nents.
Several sizes available Modular design Mid and high tempera-ture processes
CVAIonbond Bernex™ Chemical Vapor Aluminizing (CVA) ALUVAP systems are used for aluminum diffusion coatings for hot oxidation protection. The coatings are applied on super alloy turbine blades in land-based and airborne turbines.
Uniform coating on inside and outside surfaces
Alternative to pack, out of pack, and slurry pro-cesses
Environmentally friendly without harmful residues
PVD and PACVD Hauzer Techno Coating offers a series of PVD and PACVD batch coating systems which can be individually configured to exactly match the require-ments for coatings of tools and components.
Arc, UBM Sputtering, PACVD
4 chamber sizes Coatings for tools and components
From Cars to Luxury WatchesIonbond coatings enhance function and lifetime
AutomotiveDLC coatings for increased engine efficiency and reduced environmental impact.
Piston assemblies Valve trains Injection systems Bodies
Cutting ToolsFor every machining requirement and work piece material, from low to extremely high cutting speeds.
Hardcut TiSiN Crosscut™ AlCrN Maximizer AlTiN Tetrabond t-aC
Forming and MoldingIncreased service life and better quality of tools and parts
Hot and cold forming Stamping Plastic injection molding
TOOLS
COMPONENTSTribobond™ Series
MARKET SPECIFICSOLUTIONS
At Ionbond we tailor solutions to your needs and spend a great deal of time with getting to know your industry and specific requirements. We invest our time and resources in order to develop custom solutions, enabling you to provide your market with unique products.
Ionbond™ & Bernex™ Series
Medthin™ SeriesCertified biocompatible coatings for implants and instruments.
Wear reduction Ion barrier Anti-reflection Color coding
IndustrialHigher load carrying capacity, reduced friction, improved wear behavior.
Heavy duty machines and vehicles
Ship and railway engines Power generation equip-ment
Oil and gas Food and pharmaceutical processing
COMPONENTSTribobond™ Series
MEDICAL
Decobond™ SeriesSuperior hardness, wear resistance, and a metallic look.
Kitchen and bath appliances Sports and leisure goods Firearms Luxury goods
DECO & SPORT
AerospaceIncreased lifetime and lower maintenance requirements for critical components
Bearings, levers, actuators Alternative to electroplating Diffusion coatings for turbine blades
IHI IonbondGroup HeadquartersUetlibergstrasse 132CH-8045 ZürichPhone: +41 44 298 50 70Fax: +41 44 298 60 99 [email protected]
Ionbond France – LyonServices Headquarters Europe 125, rue des Frères-LumièreFR-69680 ChassieuPhone: +33 4 72 79 46 60Fax: +33 4 72 79 46 [email protected]
Global and regional headquarters
Ionbond Netherlands – VenloServices Headquarters Europe 2van Heemskerckweg 30NL -5928 LL VenloPhone: +31 77 465 65 65Fax: +31 77 351 34 [email protected]
See our website for a full list of all coating centers and local equipment sales offices. www.ionbond.com
09.2015
THE SURFACE ENGINEERS™
IHI’s predecessor, the Ishikawajima Shipyard, was founded in 1853 upon the arrival of Admiral Perry’s black ships in Uraga Bay and at the dawn of Japan’s modern age. Thus began the journey of dedicated pursuit of the potential of technologies at the cutting edge of engineering. From shipbuilding, land-based machinery, large infrastructure projects, and equipment to com-plete factories, aviation, and aerospace, IHI has expanded into a $15 billion company with over 40 major factories, a worldwide network of offices, and 26,000 employees to support a wide range of engineering fields and to pave the way for next-generation technology.
www.ihi.co.jp
The IHI Corporation, Ionbond’s Parent Company
Ionbond Switzerland – OltenEquipment HeadquartersIndustriestrasse 211CH-4600 OltenPhone: +41 62 287 86 86Fax: +41 62 287 85 [email protected]@ionbond.com Ionbond US – MichiganServices Headquarters NAFTA1823 East WhitcombMadison HeightsUSA MI 48071Phone: +1 248 398 9100Phone: +1 800 929 1794Fax: +1 248 398 [email protected]
IHI Hauzer Techno Coating B.V.Van Heemskerckweg 22NL-5928 LL VenloPhone +31 77 355 97 77Fax. +31 77 396 97 [email protected]
Ionbond China – WuxiServices HeadquartersAsiaBuilding 17-B, Land Plot A-52National High-Tech IndustrialDevelopment ZoneCN-214028 Wuxi CityJiangsu ProvincePhone: +86 510 8815 2528Fax: +86 510 8181 [email protected]