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The use of waste heat for drying digestate on biogasplants

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Page 1: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

The use of waste heat for dryingdigestate on biogasplants

Page 2: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Dorset Group bv

Page 3: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Dorset Group bv

Page 4: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Dorset Green Machines bv

Use of waste heat for drying biomass

Page 5: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Drying system on biogasplant

Page 6: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Thermal energy from cooling water

Page 7: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Cooling water + exhaustgas cooling

Drying capacity

Page 8: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Cooling water + exhaustgas cooling

▶ Mixing with exhaust gas

Drying capacity

Page 9: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Cooling water + exhaustgas cooling

▶ Mixing with exhaust gas

▶ Waterevaporation : 0,6 -1,1 kg/ KWh

Drying capacity

Page 10: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Cooling water + exhaustgas cooling

▶ Mixing with exhaust gas

▶ Waterevaporation : 0,6 -1,1 kg/ KWh

▶ 500 Kwh electric = 3.600.000 KWh th/ y

Drying capacity

Page 11: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Cascata fluidconcentrator

Page 12: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Cascata fluidconcentrator

Page 13: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Cascata fluidconcentrator

Page 14: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ From liquid to solids

RM dryer with backmixing

Page 15: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ From liquid to solids

▶ From 1.000 kg 8 % dm to 94 kg 85 % dm

RM dryer with backmixing

Page 16: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ From liquid to solids

▶ From 1.000 kg 8 % dm to 94 kg 85 % dm

▶ All waste heat is used for drying

RM dryer with backmixing

Page 17: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ From liquid to solids

▶ From 1.000 kg 8 % dm to 94 kg 85 % dm

▶ All waste heat is used for drying

▶ High NPK content

▶ Structure for organic fertiliser

RM dryer with backmixing

Page 18: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

RM dryer for cap. 90 ton per day

Page 19: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

RM dryer Endproduct

Page 20: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ ex 1 2 3 4

▶ dm 88,5 82,8 92 92

▶ N g/kg 22,1 24,1 34,9 33

▶ P 30,7 21,5 31,3 57

▶ K 49,5 55,2 76,8 44,9

▶ As 20-35 %

▶ Calorific Value 14,4 MJ/ kg

RM dryer with backmixing

Page 21: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Organic fertiliser

Page 22: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Drying of solids after separation

Page 23: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

airflow

Page 24: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

productflow

Page 25: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

MB dryer with screwpress

Page 26: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

MB dryer with decanter

Page 27: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Very light 100-130 kg/m3

Product after drying

Page 28: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Very light 100-130 kg/m3

▶ Low on NPK

▶ With Decanter high on P

Product after drying

Page 29: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Very light 100-130 kg/m3

▶ Low on NPK

▶ With Decanter high on P

▶ For bedding or green energy

Product after drying

Page 30: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Very light 100-130 kg/m3

▶ Low on NPK

▶ With Decanter high on P

▶ For bedding or green energy

▶ pelletising or briquets necessary

Product after drying

Page 31: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ ex 1s 2s 3d 4d

▶ dm 90,2 94,6 86,5 91,5

▶ N g/kg 12,6 18,4 15 19,7

▶ P 18,7 16,9 49,2 45,4

▶ K 14,6 24.3 23 26,1

▶ As 10- 25 %

▶ Calorific Value 15 MJ/ kg

MB drying after separation

Page 32: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Drying of solids and pelletising

Page 33: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Organic N in dry product

▶ Ammonium- N 300 gr / ton

N-balance

Page 34: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Organic N in dry product

▶ Ammonium- N 300 gr / ton

▶ Aircleaning 90 % recovery of N

▶ ASL

N-balance

Page 35: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Organic N in dry product

▶ Ammonium- N 300 gr / ton

▶ Aircleaning 90 % recovery of N

▶ ASL

▶ 1.000 kg, 32,7 % dm with 9,45 kg N

N-balance

Page 36: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Organic N in dry product

▶ Ammonium- N 300 gr / ton

▶ Aircleaning 90 % recovery of N

▶ ASL

▶ 1.000 kg, 32,7 % dm with 9,45 kg N

▶ 378 kg dry with 15 kg N per ton

N-balance

Page 37: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

▶ Organic N in dry product

▶ Ammonium- N 300 gr / ton

▶ Aircleaning 90 % recovery of N

▶ ASL

▶ 1.000 kg, 32,7 % dm with 9,45 kg N

▶ 378 kg dry with 15 kg N per ton

▶ 10 kg of sulphuracid

▶ 68 liter of ASL

N-balance

Page 38: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

LGL Stripper

Page 39: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Torrefication

Page 40: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

MEE Germany : Pyrolysis

Page 41: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

Digestate into biochar

Dried digestate50% Oil and Gas

50

%b

ioch

ar

Energy(Electricity/Heat)

Organic FertilizerEnergy

Page 42: The use of waste heat for drying digestate on biogasplantssgc-konf.camero.se/ckfinder/userfiles/files/Dorset.pdf · The use of waste heat for drying digestate on biogasplants. Dorset

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