the why? how? & what? of sustainable fuels - bec.org.nz · peter brabeck-letmathe chaiman of...
TRANSCRIPT
2014 LanzaTech. All rights reserved.
The Why? How? & What? of sustainable fuels
Business Confidential
Carbon is Pervasive
Boeing 787 - a carbon-fiber plane burning carbon-based fuel
Steel
Liquid Fuels
1,3-butadiene
(precursor for rubber)
Heavy Industry
Transportation Fuels
Chemical Products
Steelmaking, ferroalloy production, and other industrialprocesses use carbon as a reagent
High energy density fuels allow for cars, boats, and planes
Carbon forms the backbone of all organic chemical and material products
Polyethylene
Terephthalate
(PET plastic)
Nutrition
Our biochemistry is entirely dependent on carbon, as is all of the food that we eat
All food contains carbon
DNA: The green is carbon.
2Business Confidential
But Problematic when Combusted
1. http://aliciapatterson.org/stories/china%E2%80%99s-rise-creates-clouds-us-pollution
Greenhouse Gas Emissions (CO2, CH4)
• Combustion of carbon-containing energy sources inherently produces CO2.
• Incomplete combustion and gas venting result in additional CO2
and CH4 emissions.
• These greenhouse gases have been identified as the primary cause of climate change.
• Greenhouse gas emissions are a global problem with global consequences.
Particulate Emissions (PM10, PM2.5)
• Carbon combustion also releases particulates into the atmosphere.
• Accumulation of particulates in our air has severe consequences for human health.
• Particulates pose a local threat, and are the chief culprit of air pollution that we can see, smell, and taste.
• They are also a global problem! Studies have verified the presence of particulates in the US that originated from fossil fuel combustion in China.1
NOx, SOx, and Hg Emissions
• Nitrous oxides, sulfur oxides, and mercury emissions are also a direct result of fossil fuel combustion.
• These emissions have a significant negative impact on human health, with a particularly strong link to respiratory illnesses.
• They are also detrimental to the local environment, as NOx and SOxare the primary cause of acid rain.
3Business Confidential
12
10
8
6
4
2
0
36%
30%
24%
18%
12%
6%
0
1990 2000 2010 2020 2030
Fossil fuels
Zero-carbon fuels
Share of zero-carbon fuels (right axis)
Mto
e,
K
Low carbon fuels: Essential
Containing CO2 growth to safe atmospheric levels (below 450 ppm) requires that zero carbon fuels make up > 30% of the fuel pool.
Current Rate: 8 billion tonnes of CO2 per year
Data from NOAA* taken at Mauna Loa, Hawaii for March
2013 shows CO2 levels breaching 400 ppm
* National Oceanic and Atmospheric Administration
Source: IEA world Energy Outlook 2011
5
Impact requires Scale!
The world's consumption of gasoline, diesel fuel, jet fuel,
heating oil, and other petroleum products reached a record
high of 88.9 million barrels per day (bbl/d) in 2012.August 26, 2013, US EIA
….30% of this = 1.2 billion
gallons per day >450 billion
gallons annually.
Diverse Pathways to Chemicals and Fuels
Biochemical Conversion
Lipid Conversion
Diesel, Jet (HEFA/HRJ)
FAME, FAEE
Enzymatic HydrolysisFermentation Alcohols, ChemicalsSeparation
Oil Extraction
Trans-esterification
Hydrotreating/Hydrocracking
Enzymatic Conversion
Starches
Sugars
Natural Oils
Algae
8
Lignin, Cellulose,Hemicellulose
Gasification
Fast Pyrolysis
Fischer Tropsch
Alcohol Synthesis
Catalytic Upgrading Gasoline
Gasoline, Diesel, Jet
Alcohols
LiquidBio-Oil
Syngas
Thermochemical Conversion
Fermentation Alcohols, Chemicals
Gas Fermentation
Separation
Catalytic Conversion Gasoline, Diesel, JetIndustrialWaste Gases(CO, CO2/H2)
BioForming Catalytic Conversion Aromatics (px)
Biodiesel
11
Biodiesel Fuel Production by Enzymatic Transesterification of Oils: Recent Trends, Challenges and Future Perspectives
By Nevena Lukovic , Zorica Kneževic-Jugovic and Dejan Bezbradica
DOI: 10.5772/21905
Global Biodiesel production: 4.9 bn Gal p.a.Worldwatch Institute analysis 2014
Today Biofuels consume land & water we need for food
• Global population projected to grow from 7 billion today to 8.6 billion in 2035. http://www.iea.org/weo/docs/weo2011/other/WEO_methodology/WEM_Methodology_WEO2011.pdf
• “World wide about 18% of sugar is being used for biofuel today”Peter Brabeck-Letmathe Chaiman of Nestle in The Weekend interview, WSJ, Sept 3rd 2011
• Agriculture accounts for 70% of all global water withdrawalGlobal Water Intelligence 2010
Demand for Biofuels ….resulting demand for land … … and water
The remaining 94%.....
Annual global ethanol production
23.4 billion Gal p.aSource: USDA-FAS
Annual global biodiesel production
4.9 billion Gal p.a.Worldwatch Institute analysis 2014
Total current production
(ethanol + biodiesel) = 28.3 Bn Gal p.a.
We are 6% of the way there!
16
New Feedstocks = New technologies
feedstock technology Fuel+ =
• Today's technologies are not enough
• New technologies are required
• Lowest cost technologies will dominate
17
Woody biomass comprises:• Cellulose / hemicellulose (60%)• lignin (40%)
Ligno-cellulose: Non food sugars
• Separation
• Saccharification
• Fermentation
DuPont -- Nevada Site Cellulosic Ethanol Facility
Location: Nevada, Iowa
Operational Date: Q4 2014
Feedstock: Corn Stover
Capacity: 30 million gallons /year
Abengoa -- Bioenergy Hugoton Cellulosic Ethanol Facility
Location: Hugoton, Kansas
Operational Date: Q2 2014
Feedstock: Corn stover, wheat straw, milo stubble and prairie grasses
Capacity: 25 million gallons/year plus 21 Megawatts of renewable electricity
POET-DSM Project Liberty
Location: Emmetsburg, Iowa
Operational Date: June 2014
Feedstock: Corn cobs, leaves, husk and stalks
Capacity: 25 million gallons/year
The journey has started
Fuels from Algal Oil?
• Microalgae have high-lipid content (60%); rapid
growth rates (one doubling/day); produce more lipids
per acre than other terrestrial plants --10x - 100x
• Can use non-arable land; saline/brackish water
• No competition with food or feed
• Utilize large waste CO2 resources (i.e., flue gases)
Resources for biofuels “Done Right”
No impact on food, land, water or biodiversity
25
• Available
• Abundant
• Point Sourced
• Low Value
• Non Food
Industrial residuese.g. from Steel Mills
Municipal SolidWaste (MSW)
Biomass, Forestry residues
H2
CO
Accessing diverse resources
PhranerzoicArchean Proterozoic
0.51.01.52.02.53.03.54.0
Hadean
0.4 0.3 0.2 0.1 0.00.6
Billions of Years ago
Ancient biology for a modern need
The earth is formed
Jurassic Park!
We arrive
Today
27
2
9
PhranerzoicArchean Proterozoic
0.51.01.52.02.53.03.54.0
Hadean
0.4 0.3 0.2 0.1 0.00.6
Billions of Years ago
Ancient biology for a modern need
2. CO2-rich atmosphere
3. O2-rich atmosphere
1. Reduced atmosphere
Hydrogen
Carbon monoxide
Carbon dioxide
Methane
Carbon Dioxide Oxygen
Gases were the only carbon
and energy source used by
the first life forms.
Life begins on earth!
Gas fermentation
Industrial residuese.g. from Steel Mills
Municipal SolidWaste (MSW)
Biomass, Forestry residues
H2
CO
Modern need to use these gas resources
Gas fermentation for sustainable fuels
3
1
Not so different….
Gas from both hydrothermal vents and steel manufacture include:
Carbon monoxide (CO)
Hydrogen (H2)
Carbon dioxide (CO2)
Hydrogen sulphide (H2S)
Methane (CH4)
The LanzaTech Process
Gas Feed Stream
Gas Reception Compression Fermentation Recovery ProductTank
• Gases are sole source of energy
• Production of fuels and chemicals
• Potential to make material impact on the future energy pool (>100s of billions of gallons per year)
• Biofuel/chem, carbon capture and energy efficiency solution
Novel gas fermentation
technology captures CO-rich
gases and converts the carbon
to fuels and chemicals
No impact on water, food, land or biodiversity
Proprietary
Microbe
Business Confidential
Company Profile
Corporate Headquarters and R&D in Chicago, IL, R&D in New Zealand,
Operations and BD office in China and India
Funding
– Series A: Khosla Ventures - $US 12M in 2007
– Series B: Qiming Ventures - $US 18M in 2010
– Series C: Burrill MLSCF - $US 60M in 2012 equity, $US 15M debt WTI
– Series D: Mitsui -$US 60M in 2014
Team
CEO: Dr. Jennifer Holmgren
CSO/Founder: Dr. Sean Simpson
– Over 145 staff
Synthetic Biology
Analytical
Engineering
IP Portfolio
– >250 Patents pending; 100 granted
– 3 proprietary microbe families
– 15 synthetic biology families
Business Confidential
Natural Gas, CH4Associated Gas
Biogas
Methane Hydrates
Biomass
Solid WasteIndustrial, MSW,
DSW
Waste as a Resource:
34
Inorganic CO2
CO CO + H2 CO + H2 + CO2 CO2 + H2 CO2 + H2O + e-
Fuels Chemicals
Gas Fermentation
Reforming Gasification Renewable
ElectricityRenewable H2
Industrial Waste Gas
Steel, PVC,
Ferroalloys
Business Confidential
Pyruvate
CO/H2
Acetyl-CoA
Ethanol
2,3-Butanediol
Fuel and Chemicals from gas
35
LanzaTech proprietary
bacterial strain
The LanzaTech gas fermenting microbe can make
both ethanol and 2,3-butanediol
Scaling Up LanzaTech’s Technology
Commercial Scale-up Factor Less Than What Has Been Proven at Demo Scale
DemoPilotLabStrain
Development Commercial
2005 2008 2012 2014
36
50 X 32 X 25X
Steel Gases: 300Bn Gal Ethanol Capacity
USA
925
BRAZIL
955INDIA
1,315
CHINA
10,800
RUSSIA
1,830
W. EUROPE
4,870
JAPAN
3,750
Steel Mills (>5 MT/year)
Country
Potential Ethanol Production Capacity (MMGPY)
Brazil
Argentina
Mexico
UnitedStates
Russia
Kazakhistan
Iceland
Australia
Thailand
Indonesia
China
S. KOREA
1,270E. EUROPE
1,300
TOTAL
27,015 MMGPY37
Next adventure: Commercial Scale
Pre-commercial facility in operation in
Shanghai for >8 months meeting and exceeding
all its performance targets
and milestones
Capacity 400,000 litres/year ethanol
Technology has been approved in China
for commercial deployment, by the NDRC
Operation of additional 400,000 litres/year plant
with second Chinese Partner,
Shougang Group, in Beijing
Sustainability Assessment of Beijing plant
currently underway with RSB.
Co-locating LanzaTech’s
Technology Steel Mill brownfield
sites reduces land footprint,
improves economics and reduces
construction time
38
A New Source for Low Carbon Fuels
GHG footprint is 50-70% smaller than the
footprint of producing petroleum fuels
Conventional
Gasoline
LanzaTech
Ethanol
120
100
80
60
40
20
0
gC
O2
e/M
J
Life Cycle GHG Emission
90
25-45
• LanzaTech Steel Mill Gas to Ethanol Process50-70% GHG reduction over fossil fuels
• Europe example
• Based on LCA analyses performed in cooperation
with the RSB, relative to petroleum gasoline.
GHG footprint is 75-85% smaller than the
footprint of producing petroleum fuels
Conventional
Gasoline
LanzaTech
Ethanol
120
100
80
60
40
20
0
gC
O2
e/M
J
Life Cycle GHG Emission
90
14-22
• LanzaTech Biomass Residue to Ethanol Process
75-85% GHG reduction over fossil fuels
• Europe example
• Based on LCA analyses performed in cooperation
with the RSB, relative to petroleum gasoline.
Steel Mill Value Proposition
LanzaTech business case:
Providing 2x More returns from fuel than from electricity
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
Power Ethanol
US
$/C
ub
ic M
ete
r G
as
40
C4 Chemicals from Gases: BDO/Butadiene
OH
H3C
OH
CH3
2,3-Butanediol
Reductive EliminationCatalytic Dehydration Catalytic Dehydration
1,3-Butadiene Methyl Ethyl Ketone
(MEK/Butanone)
Butenes
1-Butylene
(But-1-ene)
2-Butylene
(But-2-ene)Isobutylene
(2-Methylpropene)
H H
H
H H
HC CC C
H
H H
C C
CH2 CH31 2
3 4
H3C
H H
C C
CH32 3
41
H CH3
C C
CH31 2
H
3
H3C-CH2-C
CH3
O
New Route to C4s Without Current Supply Challenges 41
CO + H2
Direct route:
Developing
a Butadiene
producing
organism
Two Step Route:
1. Butanediol production
2. Catalytic conversion
Industrial WasteBiomass
NGCoal
MSW/DSW
Syngas
2,3-BDO
AdvancedBiofuel
Butadiene
Ethanol
Global Market Size: ~4.9 million tons, ~$13 billion
Styrene Butadiene Rubber (SBR)
PolybutadieneRubber (BR)
Global Market Size: ~3 million tons, ~$8 billion
Global Market Size: ~8 million tons, ~$16 billion
Global Market Size: ~1.8 million tons, ~$6.9 billion
Acrylonitrile Butadiene Styrene(ABS) Resins
Nylon 6,6(from Adiponitrile/HDMA)
Global Market Size: ~11 million tons, ~$22 billion
Butadiene: Key Chemical Intermediate
42
2-Step Syngas to Butadiene: The Process
Gas feed stream
2,3 Butanediol
Specific
Fermentation
Simulated
Moving
Bed
2,3 Butanediol: ready for
conversion to 1,3 Butadiene
43
New Route to C4 Without Current Supply Challenges
Synthetic Biology Focus
44
Develop a deep understandingand predictive model
of our production strain
Advance the genetic toolkitand genetic parts
for our production strain
Identify novel enzymes,reactions and pathways from natural
and synthetic sources
Create synthetic microbes forconversion of gas to high value chemicals
Pyruvate
CO/H2
Acetyl-CoA
Fatty Acids,
Terpenoids
DiscoveryLab-scale
Cont.
Ferment.
Pilot/
Demo
Ethanol
Isopropanol
Acetone
Isobutylene
3-Hydroxypropionate
2,3-Butanediol
MEK
Biodiesel
Isoprene
1 Organism, 20 products so far…
Succinate
2-Butanol
1-Butanol
45
1,3-Butadiene
LactateBiopolymers
1,3-Butanediol
3-Hydroxybutyrate Physiology
• Control flux to
single product
• Product tolerance
• Vitamin biosynthesis
47
Why Do Biofuel Policies Matter?
• Mandates set targets, requirements and (often) incentives
• Where mandates exist, a biofuel must qualify to be competitive
• Uncertainty about acceptance creates market and investment risk
Acceptance Under Mandates
Creates Market Pull
FeedstockProcessProduct
GHG SavingsOther
Eligibility Requirements Performance Standards
Acceptance
Policies Define Qualifying Fuels
Business Confidential
The Carbon Imperative
Utilize Only as Much Carbon as we Must!
Energy can be Carbon free
Wind:
Solar:
Hydro:
48
Liquid Fuels & Petrochemicals
must contain
EfficiencyRecycle C
Business Confidential
Gas Feed Stream
Gas reception Compression Fermentation Recovery Producttank
The LanzaTech Process
Carbon Efficiency Means Cleaner Air:Emissions Savings (WtT)
49
CO
CO2
Per tonne of Lanzanol
CO2 MT kg PM kg NOx kg SOx
Averted from flare 2.1 0.6 4.1 0.9
Energy required for
LanzaTech Process-0.8 -0.2 -0.8 -1.6
Displaced gasoline +0.5 +2.5 +7.4 +4.0
Avoided per tonne of ethanol
1.8 2.9 10.7 3.3
5.2 barrels of gasoline
are displaced by every
tonne of ethanol
produced
1 tonne ethanol
produced as CO
averted from flare
Business Confidential
Steel Mill
Steel production
WasteGases
Broader Environmental Impact
LanzaTech Process emits 33% less CO2 than
electricity generation per MJ energy recovered
NOx
&Particulates
LanzaTech Process emits ~40% less NOx and ~80% fewer particulates
than electricity generation per MJ energy recovered
GridElectricity
Generation
Electricity
LanzaTechProcess
EthanolGasoline Pool
Carbon is Only Part of the Story
50
Example: PM2.5 Readings
Daily Average PollutionThe World Health Organization (WHO) guidelines consider anything over
10 micrograms per cubic meter of PM2.5 to be hazardous to health
10 Worst Indian Cities 10 Worst U.S Cities
Sources: Central Pollution Control Board India, Environmental Data Bank, American Lung Association and WHO. Simon Denver and
Richard Johnson/The Washington Post. Published on February 2, 2014, 5:46 p.m.
Bakersfield, CA
Merced, CA
Fresno, CA
Hanford, CA
Los Angeles, CA
Modesto, CA
Visalia, CA.
Pittsburgh, PA
El Centro, CA
Cincinnati, OH
Washington, DC
18.2
18.2
17
16.2
16.2
15.3
15.2
15
14
13.8
10.6
51
152.6
148.9
144.2
133.7
100.1
96.0
95.8
92.8
92.0
90.7
10.0
Delhi
Patna
Gwalior
Raipur
Ahmedabad
Lucknow
Firozabad
Kanpur
Amritsar
Ludhiana
WHO Guideline
Business Confidential
Example: PM2.5 Readings
Daily Average PollutionThe World Health Organization (WHO) guidelines consider anything over
10 micrograms per cubic meter of PM2.5 to be hazardous to health
10 Worst Chinese Cities 10 Worst U.S Cities
Sources: Chinese Ministry of Environmental Protection, American Lung Association and WHO. Simon Denver and
Richard Johnson/The Washington Post. Published on February 2, 2014, 5:46 p.m.
Xingtai
Shijiazhuang
Baoding
Handan
Hengshui
Tangshan
Jinan
Langfang
Xi’an
Zhengzhou
Bakersfield, CA
Merced, CA
Fresno, CA
Hanford, CA
Los Angeles, CA
Modesto, CA
Visalia, CA.
Pittsburgh, PA
El Centro, CA
Cincinnati, OH
Washington, DCWHO guideline 10
155.2
148.5
127.9
127.8
120.6
114.2
114.0
113.8
104.2
102.4
18.2
18.2
17
16.2
16.2
15.3
15.2
15
14
13.8
10.6
52Business Confidential
53
Why Bio?
Provides economic development
that creates “green jobs”
A sustainable solution to our
climate and energy challenges
Provides energy security from
sustainable, regional resources
Provides affordable options to
meet growing demand in emerging
economies
No impact on water, food, land or biodiversity
Business Confidential
Capturing Carbon for Hydrocarbon Fuels
Acetate
Jet Fuel
Lipids ~5.5M bpd
Energy Source
CO2
CarbonSource
Preliminary TEA indicates
lipid production at ~ 2 $/gal
Gasoline
Diesel
~8.5 bpd
~51M bpd
LanzaTech capabilities are unique in this space.
55Business Confidential
Confidential Business Information
“Electrosynthesis” the next step for LanzaTech
CO2
é
electrical energy
LanzaTech converts CO2 and electrons to products with no run-off, land use change, or environmental uncertainty issues associated with crops
CO2
Crops convert CO2 and solar energy in to Biomass
Biomass
Wind Solar
Sources of electrons:
Bacteria that use gases such as CO2 as their source of carbon derive the energy needed from electrons.
• LanzaTech bacteria can ferment CO2 and H2
• LanzaTech have shown enhanced reactor performance with electron-assisted fermentation (Patent application: US61/295,145)• Prof. Derek Lovley at U Mass (Amherst) is the leading researcher in this “electrofuels” field• Prof. Lovley and LanzaTech are establishing a joint research effort (government funded) in this area• This work is a natural extension of the microbial, synthetic bio, and engineering work being undertaken on the LanzaTech platform
Natural feedstock extension of the LanzaTech Platform technology
China and IndiaRest of non-OECDOECD
12
10
8
6
4
2
0
1980 1990 2000 2010 2020 2030
Mto
e, K
12
10
8
6
4
2
0
36%
30%
24%
18%
12%
6%
0
1990 2000 2010 2020 2030
Fossil fuelsZero-carbon fuelsShare of zero-carbon fuels (right axis)
Mto
e, K
Source: IEA World Energy Outlook 2009
0
1
2
3
4
5
6
-
5
10
15
20
25
30
35
40
45
HIC UMC MIC LMC LIC
National Income Levels
GDP/Capita, '000 US$
Energy/Capita, MTOE
LIC
HIC
HIC – Higher Income CountriesUMC – Upper Middle Inc MIC – Middle IncLMC – Lower Middle IncLIC – Lower Income countries
Achieving Energy Equilibrium
HIC/LIC Energy Consumption Gap
GDP and Energy Consumption
Diversification of the Energy Basket is Key to Success
57