the zoller solution for tool organization tms tool management...

The ZOLLER solution for tool organization

TMS Tool Management Solutions

ZOLLER SOFTWARE SOLUTIONS

TMS

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Dear reader,

When we demonstrate our tool management software we are often asked about our experience. After all this

concerns “software, not machines,” they say. How do we answer this question? Our experience is difficult to

beat — we have been developing software since the early days of personal computers. Since then, we have

been providing innovative, and pioneering solutions specifically in the area of software development.

As a current example: We are the first provider of tool management software offering the import of tool

data from the cloud. This allows provision of tool data from the tool manufacturers in DIN 4000 / ISO 13399

format — exactly the form and data structure required by our customers for their individual CAM systems.

This makes tedious entering of tool data by hand, and creating data structures a thing of the past.

Future-oriented solutions like these are both our passion and commitment. In the same manner that the

name ZOLLER stands for quality, precision and reliability, it is also a synonym for innovation and cost

effectiveness. The logical consequence is a high-performance tool management system like ZOLLER TMS

Tool Management Solutions. For our customers this is a true added value. And that precisely is our endea-

vor — since the invention of personal of computers.

Alexander Zoller Christoph Zoller Eberhard Zoller

Everything started with a commodore 64; no sooner on the market, ZOLLER tested the new technology, recognized the potential – and embarked on the first steps of software development.

“ZOLLER has been developing software since the early days of personal computers”

ZOLLER solutions02 “ZOLLER develops software since the invention of computers”03 Editorial – System solutions to give you a competitive advantage

Packages18 Primed for success right from the start – the ZOLLER software packages20 Cost-efficient tool management – BRONZE Package22 Efficient warehouse management – SILVER Package24 Perfect tool management – GOLD Package26 Tool requirements under control – in focus: machine query with ZOLLER »cetus«27 Tool life under control – in focus: machine query with ZOLLER »flash«28 Put an end to tool searches – in focus: inventory with ZOLLER »toolOrganizer«

We are at your service36 So close, it is like us being there – service worldwide37 Complex functions easy to implement – service packages38 Addresses of subsidiaries and agents

Results30 The solution by ZOLLER – the people who understand tools – for a transparent process32 The team for maximum efficiency – TMS Plus34 References – the proof: Yes, ZOLLER can!

ZOLLER TMS Tool Management Solutions06 8 good reasons for measurably more cost-efficient production08 At ZOLLER you get more than you expect10 Intelligent production with best perspectives – adopt existing data, download new data12 Your tool data under control. Any time, any place – flexible access14 Open to new ideas. Today and in the future – integrate third party systems16 A system adapted for growth? Of course – expand step by step

ZOLLER TMS Tool Management Solutions

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Contents

Reducing setup timesThe right tool at the right time and in the right place – always. Control-specific data output

avoids entry errors on the machine and the resulting costs.

Exploit tool potentialOptimal cutting speeds and feed increase tool life.

Better organizationPlanned processes with quantifiable cycle times and efficient control ensure

efficient process management and lead to shorter reaction times. Independent

manufacturing units can be integrated and organized.

Saving on stockroom costsYou can see which tools are used how often and only order what is really

required.

Finding instead of searchingYou will always know which tools are available for which machines and where these are located.

Increasing productivityOptimized tool circulation ensures short throughput times and well utilized

machines, productivity increases, manufacturing costs are lowered.

Avoid machine downtimesAll tools are always available, 24/7. Having the correct tools

on the machines prevents collisions, tool breakage is avoided.

ZOLLER has the solution.

ZOLLER TMS Tool Management Solutions ensure that

the right tool is at the right place at the right time.

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Guarantee qualityHigh system availability and transparent, stable manufacturing

processes guarantee highest quality.

8 good reasons for measurably more cost-efficient production

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ZOLLER offers everything from a single source.

Software, service plus tool presetters and measuring

machines – for your individual system solution.

Many pride themselves with tool management. But who can offer you perfect integration

into your overall process? Data consistency from the CAM system through to the machine?

With real tool data or downloaded from the cloud, ready for programming? Who can adopt

your existing data and your data structure? And then offer you fast worldwide support on top?

ZOLLER can.

z.One > ONE data base for EVERYTHINGFrom design to the finished part: all stations of the manufacturing process are linked via the central data base

with all data: CAD/CAM department, warehouse, purchasing, machines and, of course, the ZOLLER tool presetter

and measuring machine. Multiple data storage and capture is a thing of the past.

Adopt existing data, download new data ZOLLER TMS Tool Management Solutions can be integrated perfectly into the

closed process chain. Existing data structures can be adopted, recorded data

can be reused, missing data can be downloaded from the cloud.

Flexible accessManage your data from the comfort of your office or directly at the tool presetter

and measuring machine: the user interface remains the same and the ZOLLER App

or the browser-based interface give you access from any location.

Integrate third party systems Link existing or new CAM systems without difficulties.

Over 20 interfaces are already available today.

Expand step by step The modular design lets you expand the scope of functions according to your

requirements. And as ZOLLER implements new developments as standard solutions,

this saves you from having update problems with special solutions. Long-term.

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At ZOLLER you get more than you expect

WORK PREPARATION | CAM PURCHASING | STOCKS TOOL ASSEMBLY | DISASSEMBLY

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utilizing own data structure

continued use of existing data

maximum process reliability

maximum productivity

Strong partners for a positive outlookMachining Cloud, ToolsUnited, NOVO, Hoffmann and EWS – ZOLLER can import the tool

data of these manufacturers at a mouse click. Depending on the system, it is possible

to import entire assemblies and not only individual components.

Tedious manual data entry? Superfluous: all tool data provided on the cloud by leading tool manufacturers and catalogs are

only a mouse click away with the ZOLLER TMS Tool Management Solutions! Simply download the desired data and create your

own data base. Direct data linking is possible via the ZOLLER data base. You can communicate with all CAM systems in your

company immediately. The data is available immediately. For example, you can create realistic 3D tool models and provide

your CAM system with complete tool data in 2D and 3D as well as article characteristics. These data are also available for

simulation systems.

Adopt existing data, download new data

Intelligent production. With best perspectives.

You can utilize existing cloud platforms with manufacturing-relevant data for your

own process via the ZOLLER data base – at the push of a button. There is no simpler

and more future-oriented way to optimize your production!

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flexible access per iPhone/iPadfrom the tool presetter and measuring machine from any work station with web browserno elaborate installation necessary

Intuitive operation, clear representationThe desired information is found quickly with the ZOLLER App, provided in a compact manner and supported visually with graphs and images. Operating the App is intuitive and easy. Just as you are used to from your smartphone or tablet.

With the ZOLLER App you have full control of your tool data – quite literally: using your smartphone or tablet, you can

access master data, graphs, drawings, article characteristics and stock information from any location. You can search for

tools or scan them in the App, make stock logs, or capture tool life and reasons for change. You can also gain information

from your tool lists via setting sheets via the App. This gives you all the information necessary for processing your parts.

Easy, familiar operationOf course you can also manage your tools from the comfort

of your office or directly at the tool presetter and measuring

machine. And as ZOLLER is a single source supplier, the

operating interfaces of the tool management system and

the tool presetter and measuring machine are absolutely

identical: the operator feels at home immediately and work

becomes even more efficient.

Flexible access

Your tool data under control. Any time, any place.

Reliable access to your tool data, easy and organized from anywhere via smartphone or tablet,

from the office, any terminal with web browser and, of course, from your ZOLLER tool presetter

and measuring machine. Only ZOLLER can give you this flexibility!

CAM interfaces with user-friendly interfaces

Everything as usual: ZOLLER software provides the user with his familiar CAM tool structure. This makes the

CAM interfaces extremely user-friendly: changeover times become obsolete, work processes are accelerated.

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all conventional CAM systems

cabinet and lift systems

machine controls

new developments for new systems

The trouble-free integration of third party systems has a long tradition at ZOLLER – since tool presetters and measuring

machines are fitted with electronics. And as ZOLLER also has a tradition in focusing on the cost-effectiveness of the

entire manufacturing process, this extended open access for all other systems involved in the manufacturing process

is only logical – and consistently future-oriented. No matter which new systems or new machines will be developed in the

future – ZOLLER will be able to integrate them.

Over 100 output formats to machinesTo provide control-specific data output from the ZOLLER

tool presetter and measuring machine to the machine, the

ZOLLER format generator includes a library with over 100

output formats for all major manufacturers of machines

and controls. These are available immediately to all users –

unique from ZOLLER.

1 __ Linking to cabinet and lift systems

Among others, ZOLLER offers links to Hänel, Kardex, Bedrunka and

Hirth, Gühring, Iscar, Klingseisen, Kennametal, Storetec and Modula.

2 __ Linking to tool identification systems You can use all state-of-the-art tool identification systems,

whether RFID or barcodes.

3 __ Interfaces to machines and controlsTool data can be outputted control-specific on USB sticks,

serial interfaces (online) and into the network.

Integrate third party systems

Open to new ideas. Today and in the future.

ZOLLER TMS Tool Management Solutions can integrate all conventional third party systems

without problems, from the ERP and CAM system via cabinet and lift systems through to the

machines. Tool identification systems via chip or data matrix code and orientation towards

future requirements in terms of Industry 4.0 have today already become a reality at ZOLLER.

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modular design can

be expanded as required

easy to implement

ZOLLER TMS Tool Management Solutions grow with your needs – step by step. Start with the BRONZE Package and make

your tool management considerably more cost-effective. Convinced? Then continue with warehouse management and

the SILVER Package. Efficient warehouse management saves money. Full cost control is provided by the GOLD Package

and perfect tool organization. At ZOLLER adapting also means that our packages are always updated: functions are

upgraded and new requirements are met with new functions which become standards integrated in our updates. This

ensures that you will always be state-of-the-art in the future.

Step 1: cost-efficient tool management Minimum search times through maximum transparency

Step 2: efficient warehouse management Reduced storage costs through optimal stock control.

Step 3: perfect manufacturing organizationFull cost control, transparency and efficiency.

ZOLLER »toolOrganizer« Allow us to present: the ideal

stand-alone introduction to your tool management. The ZOLLER

»toolOrganizer« including software package ensures that your tools are stored with reliable access,

can be found at any time and are available at a single click.

Step by step toward an optimal manufacturing process

Expand step by step

A system adapted for growth? Of course!

The three software packages, BRONZE, SILVER and GOLD, offer you everything you

need for your manufacturing process. Modular design, freely expandable – and

easy to implement. A software you can build on.

Drawing Product

Design, CAD

Production planning, CAM

Tool assembly/Disassembly

Presetting, Measuring, Inspection

Production

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With the BRONZE Package you have your tools under

control: all relevant data are saved at a single location,

from the drawing to the finished product. The SILVER

Package extends the management functions to your

warehouse and the GOLD Package optimizes your entire

tool management. For greater efficiency across the board.

Incoming goods/Outgoing goods

Controlling

Purchasing

Tool maintenance

Quality assurance

Warehousing

We at ZOLLER

understand tools.

Convince yourself!

SILVERBRONZE Package plus:

BRONZE

GOLDSILVER Package plus:

BRONZE

SILVER

GOLD

The ZOLLER software packages

Primed for success right from the start

With its three powerful packages, ZOLLER TMS Tool Management Solutions

offer you everything you need for your entire tool management.

Simply choose what suits you best:

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The scope of the ZOLLER BRONZE Package func-

tions lets you organize your complete tools, indi-

vidual components and accessories cost-effec-

tively. All tools and tool components are cap-

tured, recorded and managed at a single location,

duplicate and multiple data storage is avoided.

transparent organization of tool pool

central data storage instead of duplicate data storage

easy administration of relevant documents

“With ZOLLER TMS Tool Management Solutions I can find my familiar user

interface 1:1. This also applies to the same tool classes as in my CAM

system – this makes my work considerably easier!”

Incl. 1 Floating licence and 1 Viewer licence

BRONZE Package

Cost-efficient tool management

— Management of tool dataIdeal software module for small and medium-sized businesses as introduction to meaningful tool management.

— Technological data and article characteristicsData provision for individual components and complete tools for further processing in the ZOLLER TMS Tool Management Solutions as well as in third party systems, i.e. CAM.

— Article characteristic bar according to DIN 4000 / ISO 13399Standard-compliant definition of individual components and complete tools using the complete DIN 4000 / ISO 13399 article characteristics structure.

— Import options cloudUtilization of existing cloud platforms of tool manufacturers to provide manufacturing-relevant data for your own process.

— Data import/export XMLPlatform-independent import and export of tools, individual compo - nents and setting sheets, accessories, machine data and more.

— ZOLLER WebService Time and cost savings: with its universal, open data base access, third party systems access the tool information in the ZOLLER tool data base in a standardized and easy manner.

— Excel read-in filter Easy import of your article data from Excel.

— Data input/output including format generatorControl-specific output of data on a USB stick, serial interface (online), network or DNC.

— USB camera Easy and fast capture of tool images for visualization in tool management.

— Integration of measuring machine Use of all functions also on the ZOLLER tool presetter and measuringmachine.

— Easy creation of realistic tool models

With only a few inputs you can create realistic tool models, also of

complex and rotationally non-symmetric tools – simply and quickly by

using the novel tool generation based on DIN 4000 / ISO 13399 / DIN 4003

and the integration of a fully-fledged 3D core. To combine the models

of different tool manufacturers or with the self-generated graphs, DXF

or 3D models can also be imported and used for tool assembly in the

ZOLLER TMS Tool Management Solutions.

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The SILVER Package includes the entire scope

of the BRONZE Package and complements this

with effective warehouse management and stan-

dardized manufacturing data management with

organized tool management. It also lets you

evaluate extensive inspection equipment,

devices, NC programs and all stock movements

with comprehensive statistics.

integrated flow control of all tools

optimal stock control

tool monitoring for quality control

“The ZOLLER TMS stock management immediately tells you which

tools are stored in which drawers.”

SILVER Package

Efficient warehouse management

— All modules of the BRONZE Package plus:

— Administration of storage locationConvenient and up-to-date management of your complete tools, your tool components and your accessories, together with a quick overview on storage location, circulation and current stocks.

— Warehouse module »quickPick«The warehouse interface with reduced functions allows fast logging in and out of articles with only a few clicks.

— Management of measuring devicesBetter control of the measuring and inspection equipment through management according to the setting sheet, monitoring of calibra-tion intervals and inspection protocols with meaningful graphs.

— Fixture management Up-to-date management of your fixtures according to the setting sheet, including visual information and set-up instructions.

— NC program management Simple management of your NC programs according to the setting sheet, also various versions, including saved clamping diagrams, tool drawings and volume models.

— Item statistics, stock recordingFor the identification of „Top tools” and „Flop tools”: the item statistics based on the stock logs give you a meaningful analysis of tool consumption. The tool information in the ZOLLER tool data base can also be accessed in a standardized and easy manner via third party systems.

— KROMI interface Less personnel, no duplicated data recording: this interface en-ables the 1:1, automatic and direct import of DIN 4000 / ISO 13399 master tool data.

— Interface »toolOrganizer« Discover the advantages of the ZOLLER »toolOrganizer« on pages 28/29.

— Managing storage locations

Provide your production cost-effectively around the clock with the

required complete tools, components and accessories: the virtual 3D

kit lets you replicate your warehouse quickly in 3D and you can assign

your articles to a virtual storage location. This gives you a quick over-

view on storage location, circulation and the current stocks of each

recorded item and a stock report at the push of a button.

“Today, we operate with considerably less stress as we can rely

on the tool data thanks to ZOLLER.”

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The ZOLLER GOLD Package lets you maximize the

efficiency of your tool management. You have

full cost control and transparency of the process

chain. Your tools can be located at any time.

Control and evaluate your costs with statistics

on individual tools and orders, to always be in a

position to take the right decisions.

seamless organization of the tool data

full cost control, transparency and efficiency

smooth processes

— All modules of the BRONZE and SILVER Packages plus:

— Ordering system Optimize your ordering processes and only order what you really require – process-safe on the basis of minimum order levels or automatic purchase requests.

— Re-grinding cycle For the transparent consistent management of re-grinding or maintenance processes.

— Tool life management For optimal utilization of machine run times, from tool monitoring to process-specific configuration. With statistic function to give an overview tool life and reasons for change of individual tool stages.

— Tool requirement optimization »cetus« For the process-safe and economical provision of tools for your production: saves costs as the machines can be run with smaller tool magazines and tool requirements are reduced.

— Measurement statisticsFor the graphic evaluation and management of measurements and data sets for quality control, analysis purposes, documentation, proof and/or measurement control/management.

— Parts management The module for parts management is used for the systematic management of individual parts and assemblies and for documen-tation of the tools required including setting sheets.

— Cost Per Part With this module, a simple click gives you an overview on the service life of your tools to date, the reasons for change and the costs per assembly.

— Cost per part key figures (CPP) CPP analysis enables a comparison of budgeted and actual costs per

part and the analysis of service life and reasons for change allows

conclusions on the quality of the tools and processes. The ZOLLER CPP

module determines two separate key figures: the budgeted CPP are

compared with the actual CPP. The calculation comprises the defini-

tions of service life and quantity of tools as well as the purchasing

prices, the number and costs of the re-grinding processes.

CPP in Euro

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TARGETACTUAL

GOLD Package

Perfect tool management

Exemplary magazine slot assignmentNC program 1NC program 2NC program 3NC program 4

No descr. use01 Drill D5 302 Cutter D10 303 Cutter D20 304 Countersink 5/20 205 Spindle D47 106 Cutter D63 107 Saw blade 125 208 Drill D12 209 Spotting drill D10 110 Milling head 111 Reamer D10 112 Countersink 8/9/12 113 Spindle D58 214 Spotting drill D8 115 Reamer D16 116 Engraver D10 117 Slot cutter D5 118 –19 –20 –21 –22 –23 –24 –25 –26 –27 –28 –

No descr. use01 Drill D5 102 Cutter D10 103 Cutter D20 104 Countersink 5/20 105 Spindle D47 106 Cutter D63 107 Saw blade 125 1 08 Cutter D10 109 Drill D5 110 Cutter D20 111 Countersink 5/20 112 Drill D12 113 Spotting drill D10 114 Milling head 115 Reamer D10 116 Cutter D10 117 Saw blade 125 118 Countersink 8/9/12 119 Spindle D58 120 Milling head 121 Spotting drill D8 122 Cutter D20 123 Drill D5 124 Reamer D16 125 Engraver D10 126 Slot cutter D5 127 Drill D12 128 Spindle D58 1

Without tool exchange list »cetus« With tool exchange list »cetus«

Exemplary magazine slot assignmentNC program 1NC program 2NC program 3NC program 4

No descr. use01 Drill D5 302 Cutter D10 303 Cutter D20 304 Countersink 5/20 205 Spindle D47 106 Cutter D63 107 Saw blade 125 208 Drill D12 209 Spotting drill D10 110 Milling head 111 Reamer D10 112 Countersink 8/9/12 113 Spindle D58 214 Spotting drill D8 115 Reamer D16 116 Engraver D10 117 Slot cutter D5 118 –19 –20 –21 –22 –23 –24 –25 –26 –27 –28 –

No descr. use01 Drill D5 102 Cutter D10 103 Cutter D20 104 Countersink 5/20 105 Spindle D47 106 Cutter D63 107 Saw blade 125 1 08 Cutter D10 109 Drill D5 110 Cutter D20 111 Countersink 5/20 112 Drill D12 113 Spotting drill D10 114 Milling head 115 Reamer D10 116 Cutter D10 117 Saw blade 125 118 Countersink 8/9/12 119 Spindle D58 120 Milling head 121 Spotting drill D8 122 Cutter D20 123 Drill D5 124 Reamer D16 125 Engraver D10 126 Slot cutter D5 127 Drill D12 128 Spindle D58 1

Without tool exchange list »cetus« With tool exchange list »cetus«

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The tool requirement optimization »cetus«

reproduces the entire manufacturing workflow

on the basis of setting sheets – the result being

the process-safe and economical provision of

tools for your production.

Instant greater transparency in production processes: »flash« lets you monitor all tools

used in the production process, check service life, organize the tools and change them

on time. This achieves a new dimension in production control – with increases in productivity

“at the push of a button”.

perfect control and management of the tools

traffic light colors display the current status

minimum waiting times at the machine

When adding a setting sheet, internal calculation or online query of

the machine control calculates the net tool requirement. This gives

you an instant overview as to which tools need to be set up in addi-

tion on the machine to manufacture a part. After checking with the

magazine, the warehouse employee is provided with the determined

tool requirement. As soon as the tools have been successfully

removed from stocks, the tool information is passed directly to the

presetting and measuring machine, the tools are measured and the

actual data passed to the machine control system.

The result: »cetus« enables machines to run with smaller tool

magazines, reduces tool requirements and lowers the costs.

1_Query of tool service life in real timeThe service life of the tools is queried automatically and

operator-independent for each machine. Tools whose life

has expired or whose warning limit has been reached, can

be released individually for recommissioning.

2_Recommissioning at the push of a buttonThe tools released for tool preparation are compiled in a list and

made available to the warehouse employee for commissioning.

Release for tool presetting is given following commissioning and

assembly.

3_Measurement of released toolsThe released tools are compiled in a list and can be preset

and measured at the push of a button. Then they are released

for production.

4_Control-specific data outputThe measured tool data are transferred control-adequate to

the machines. Machine crashes due to faulty data input are

eliminated.

easy, quick, systematic order management

minimization of search times

optimized magazine assignment

Optimized magazine assignment with the tool replacement list »cetus«. Without the differentiation list, each further item or NC program would be prepared and set up anew for all tools, although some of them are already used at the machine and are available.

With tool exchange list »cetus«

Without tool exchange list »cetus«

In focus: machine query with ZOLLER »cetus«

Tool requirements under control

In focus: machine query with ZOLLER »flash«

Tool life under control

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The search for complete tools, tool components

or accessories can be very time-consuming – time

you can save when you work with the ZOLLER

»toolOrganizer«. No depositing of tools in incorrect

places, no machine downtimes due to missing

tools, no waste time – reliable orderliness and

lowered costs.

reduction of search times and “hidden stocks”

circulation check and warehouse transparency

manufacturing and planning safety

— The “small” solution for your stock keeping:

— ZOLLER »toolOrganizer«

The ZOLLER »toolOrganizer« is available in five diffe-

rent versions designed to meet various applications

– for example, the use of long tools or the use of

several indexable insert packages. Select the ver-

sion to meet your needs – and operate up to five

»toolOrganizers« in series.

— ZOLLER »toolOrganizer« software package

Manage tools, components and accessories

systematically and efficiently – and find the exact

location of the desired tool or component with

a single click. The warehouse locations are dis-

played graphically in 3D, the tools with images.

Stock entries are automatically passed on to the

ZOLLER »toolOrganizer« via a direct link and the

corresponding drawer is unlocked. Next to looking

for minimum stock levels, purchasing orders can

also be triggered. An analysis of tool consumption

including the generation of hit-flop lists is also

possible with this module.

The clearly organized warehouse interface »quickPick« can be installed on the »toolOrganizer« and allows you simple and quick stock entries.

In focus: inventory with ZOLLER »toolOrganizer«

Put an end to tool searches

“No searching for tools anymore, less machine downtime and an

overview of tool stocks at a glance – it pays to invest in orderliness –

even with tools.”

The tool data is already available to the designer from the ZOLLER TMS data base during the design stage. Assemblies can there-fore be oriented along standard tools.

The ZOLLER data base can be accessed live from the CAM system. Once all the required tools are loaded, the assembly is programmed. Then the required tools for the order are transferred to the ZOLLER TMS Tool Management Solutions in form of a setting sheet.

All the required components as well as devices and measuring equipment are booked out of the stores, whereby cabi-net and lift systems can be addressed directly.

The thus assembled tools are available as order for measurement at the tool presetter and measuringmachine – and correspond preci-sely to the specifications of CAM programming.

The data of the measured tools are transferred control- specific to the machine. Magazine assignment and service life can also be queried live from the machine for the »cetus« tool requirement optimization and the »flash« tool monitoring.

The tools returned from the machi-ne are recorded, the remaining service life and reasons for change are documented.

The tools are reconditioned, disposed of or ordered new.

CAD | design CAM | work preparation Warehouse Presetting and measuring Production Documenting service life and reasons for change

Maintenance, disposal or ordering

CPP | Item statistics Analysis

The data recorded during a tool lifecycle, for example, stock rotation, goods receiving or costs/assembly can be analyzed comprehensively.

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maintenance

CPP

disposal

Tool monitoring »flash«

Query of remaining service life of all tools for the calculation of tool requirements for machines.

Tool requirement optimization »cetus«

Query of magazine assignment and comparison with setting sheet.

order

virtualreal

For a transparent process

The solution by ZOLLER – the people who understand tools

No matter whether you manufacture small lots or in series – you can manage

your tools efficiently with the ZOLLER TMS Tool Management Solutions.

We accompany your tools from beginning to end – for the whole life of a tool!

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Only available from ZOLLER: the overall package with TMS Tool Management Solutions PLUS a

ZOLLER tool presetter and measuring machine, services, interfaces to programming systems

and much more. This powerful combination is your big PLUS: for a consistent process solution –

from simple tool recording to transferring the actual data to the machine controls.

— You only have one contact partner for your

tool presetters and measuring machines,

your software and the service.

— You only work with ONE data base for all

modules, over the entire lifecycle of the tool.

— You are always that decisive step ahead

of your competitors because ZOLLER always

acts with cost-efficiency in mind.

one data base

one contact partner

data consistency

ONE data base for EVERYTHING z.One

TMS Plus

The team for maximum efficiency

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»The ZOLLER TMS stock management immediately tells you which tools are stored in which drawers.«

»Today, this allows us process-safer, easier and faster throughput – [...] simply by optimizing the periphery.«

»I was very pleased to add my contribution [...] to the optimization of work efficiency at Bosch Rexroth.«

»We save considerable amounts of time with the ZOLLER Tool Management, as everyone now knows exactly where the tools and single components are. [...] The price-performance ratio for the introduction of a tool management system is good value.«

»The ZOLLER TMS Tool Management Solutions save on tool costs, accelerate NC programming and shorten feed times.«

Philipp Mahr and Markus Röttgen (ZOLLER) with Simon Schumacher, Elmar Schweizer, Bernd Gruber (CERATIZIT)

Dietmar Dürr (Managing Director GDS Präzisionszerspanungs-GmbH) in Ofterdingen

Dave Morley (ZOLLER Inc). and Michael Meyer (Bosch Rexroth) in Fountain Inn, USA

Claus O. Nielsen (Jydsk Aluminium Industri) in Herning, Denmark

Rüdiger Hof and Sergej Ponomarenko (Bombardier Transportation} in Netphen

Frank Pieterwas and Jan Horn of Lufthansa Technik with Julian Lüdecke from ZOLLER and Ulrich Rienks from Camtech (from left to right)

“We wanted the ZOLLER data base as leading system. If a new tool is to be set up, then it should be entered in the ZOLLER Tool Management data base, so that the name is correct, as well as the description and the T-number. Thus, once entered it is used by all employees in a standardized manner throughout the entire process and can be found consistently.”

With ZOLLER TMS Tool Management Solutions you accelerate NC programming,

improve your tool management, optimize your work efficiency … and much more.

Read for yourself what our satisfied customers have to say:

Jan Horn, Lufthansa Technik

The proof: Yes, ZOLLER can!

References

1. GETTING STARTED

Initially, we discuss all the planning steps during a project day on your premises, for example, the time schedule, the tasks and responsibilities for installation.

5. FINE TUNING

Use in practice will most likely raise a few questions. This is why your ZOLLER contact will provide you with answers for one or two months following instal-lation and support you as required.

4. START-UP SUPPORT

Everything is now ready for you to start. We assist you with your first application steps on site: we would be pleased to support you in handling the software and generating data.

3. INSTALLATION

Installation is conducted by a ZOLLER application technician on site: he installs the system consisting of data base and clients on your server. At the same time you appoint an administrator for your com-pany.

2. TRAINING RUN

Then we train the efficient handling of the software with your key users. Our modern training centers offer the best framework conditions in order to learn about all the functions and be able to apply them. Training is conducted with your own master data, warehouse information etc., so that you can transfer them straight away to your data base.

36 | 37

fast, competent diagnosis

short downtimes

reduced service costs

— Your benefits due to excellent ZOLLER service:

— Global service network of highly qualified specialists

— Fast, streamlined support from TMS specialists

— Prompt diagnosis and initiation of effective measures

via remote support per online connection

— Reduction of downtimes

— Cost reduction in case of service

Our globally established TMS specialists will support you quickly and

with competence in case of questions and problems – either by remote

assistance or in person. Worldwide in 49 countries.

Many people believe that the new start of a complex system is time-consuming and difficult.

We disagree! In order to exploit the full potential of the ZOLLER TMS Tool Management Solutions

with a trained team and an initial data base, you or your key users require only 8 to a maximum

of 15 days – depending on the software package. An investment which pays for itself every

day through optimized productivity and immense savings in time.

Service worldwide

So close, it is like us being there

Service packages

Complex functions easy to implement

GERMANYHEAD OFFICE | E. Zoller GmbH & Co. KG | Tool presetters and measuring machines Gottlieb-Daimler-Straße 19 | D-74385 Pleidelsheim Tel: +49 7144 8970-0 | Fax: +49 7144 8060-807 [email protected] | www.zoller.info

At your call everywhere

At home in Germany – at your call worldwide

ZOLLER NORTH

E. Zoller GmbH & Co. KG | Service and Sales Center Wohlenbergstraße 4 c | D-30179 Hannover Tel: +49 511 676557-0 | Fax: +49 511 676557-14 [email protected] | www.zoller.info

Subsidiaries Agents

EUROPE AGENTS

AUSTRIAZOLLER Austria GmbH Tool presetters and measuring machines Haydnstraße 2 A-4910 Ried im Innkreis Tel: +43 7752 87725-0 Fax: +43 7752 87726 [email protected] | www.zolller-a.at

FRANCEZOLLER S. à. r. l. 11, rue du Tanin F-67380 Lingolsheim Tel: +33 3 8878 5959 Fax: +33 3 8878 0004 [email protected] | www.zoller.fr

SPAIN + PORTUGALZOLLER Ibérica S.L. Balmes 186 2º 1ª E-08006 Barcelona Tel: +34 932 156 702 Fax: +34 935 198 014 [email protected] | www.zoller.info

RUSSIALLC ZOLLER Russia Chaussee Entuziastov, 56 build.32 RU-111123 Moscow, Russia Tel: +7 495 22140-58 Fax: +7 495 22140-91 [email protected] | www.zoller-ru.com

OVERSEAS

USAZOLLER Inc. North America Headquarter 3900 Research Park Drive USA-48108 Ann Arbor, MI Tel: +1 734 332 4851 Fax: +1 734 332 4852 [email protected] | www.zoller-usa.com

ZOLLER Inc. Pacific 3882 Del Amo Blvd., Suite 603 USA-90503 Torrance, CA Tel: +1 424 247 0180 [email protected] | www.zoller-usa.com

CANADAZOLLER Canada 5659 McAdam Road, Unit A2 CAN-L4Z 1N9 Mississauga, ON Tel: +1 905 712 0100 Fax: +1 905 712 1623 [email protected] | www.zoller-usa.com

MEXICOZOLLER Mexico Calle 53, LT-24, C-21 Bosques de la Hacienda MEX-C.P. 54715 Cuautitlan Izcalli Estado de México Tel: +52 55 5817 4654 Fax: +52 55 5817 4565 [email protected] | www.zoller-usa.com

INDIAZOLLER India Private Ltd. Plot No. RM 104, ‚G‘ Block Sanjeevani Complex, Shahu Nagar, Near KSB Chowk, Chinchwad, Pune 411019 Maharashtra, India Tel: +91 20 2749 6118 Fax: +91 20 2749 6114 [email protected] | www.zoller-in.com

CHINAZOLLER Shanghai, Ltd. Asia Pacific Regional Headquarter No. 1588 ZhuanXing Road Xin Zhuang Industry Park Min Hang District RC-201108 Shanghai Tel: +86 21 3407 3978 Fax: +86 21 6442 2622 [email protected] | www.zoller-cn.com

HONG KONGZOLLER Asia Pacific, Ltd. 10A Seapower Industrial Centre 177 Hoi Bun Road, Kwun Tong RC-Kowloon, Hong Kong Tel: +86 21 3407 3978 Fax: +86 21 6442 2622 [email protected] | www.zoller-cn.com

JAPAN ZOLLER Japan K. K. 5-14, Kawagisi-Cho, Suita-Shi JP-564-0037 Osaka, Japan Tel: +81 6 6170 2355 Fax: +81 6 6381 1310 [email protected] | www.zoller-jp.com

THAILANDZOLLER Singapore Pte. Ltd. 65/26 Moo 4 Don Hua Roh Muangchonburi Chonburi TH-20000 Thailand Tel: +66 38149756 Fax: +66 38149757 [email protected] | www.zoller-in.com

INDONESIAZOLLER Singapore Pte. Ltd (Indonesia Representative Office) Alam Sutera Town Centre Block 10 C No. 15, Jl. Boulevard Alam Sutera ID-Serpong – Tangerang 15325, Indonesia Tel: +62 29211 445 Fax: +62 29211 445 [email protected] | www.zoller-in.com

Belarus, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Estonia, Finland, Hungary, Ireland, Israel, Italy, Latvia, Lithuania, Netherlands, Norway, Poland, Romania, Slovakia, Slovenia, Southern Tyrol, Sweden, Switzerland, Turkey, Ukraine, United Kingdom, Argentina, Brazil, Chile, Colombia, Peru, South Africa, Australia, Korea, Pakistan, Taiwan, Vietnam

38 | 39

ZOLLER solutions stand for the comprehensive optimization of your tooling operations.

We combine machines, software and services to individual system solutions to improve

the quality, efficiency and productivity relating to your tools. As a customer of ZOLLER

you not only benefit from our know-how as market leader in the field of tool measure-

ment technology, but equally from our claim as a family-run business to guarantee you

a sustainable competitive advantage and thus make a measurable contribution to your

success.

www.zoller.info

PRESETTING SOLUTIONSpresetting & measuring

INSPECTION SOLUTIONSinspection & measuring

BUSINESS SOLUTIONSfrom A–Z

SOFTWARE SOLUTIONSmanaging tools

solutions

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E. Zoller GmbH & Co. KG | Tool presetter and measuring machines

Gottlieb-Daimler-Straße 19 | D-74385 Pleidelsheim

Tel: +49 7144 8970-0 | Fax: +49 7144 8060-807

[email protected]

E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info

PRESETTING & MEASURING

INSPECTION & MEASURING AUTOMATION SOLUTIONS

SOFTWARE SOLUTIONS Rev. 2018-10-02 / Vers. 02 / je Subject to technical modifications

FLYERKEEPER

1 / 8

The »keeper« tool cabinet, in combination with»quickPick« control software, ensures transparent output

and transparent inventory control of complete toolsand adapters used in your production process. Complete tools and adapters are easily

stored and controlled using the ZOLLER »keeper« tool cabinet.

Versions: � Two heights »keeper 2000« and

»keeper 1000« � Choice of three or five or pullout dra-

wers � Mechanical or electronic locks � Electronic locks with LED displays for

each vertical pullout drawer � Tool shelves are individually adjustable

to desired height, depending on tool length

»quickPick« control software for perfect in-ventory control and simple provision of your tools, with integrated access control.

ZOLLER TMS Tool Management Solutions Hardware

Smart Cabinets: »keeper« Tool Cabinet

ZOLLER »keeper 2000« and »keeper 1000« with 5 pullout drawers each in the electronic version with electronic locks and LED display for each drawer.

»quickPick« control software with the table electronics (Art. No. WZV0003-01), the separate »cockpit« operating unit (Art. No. WZV0204-02), or the ZOLLER-TMS workstation

Requirements (electronic version):A maximum of 9 ZOLLER Smart Cabinets can be installed in a series and can be operated with one controller

� Table electronics � Separate »cockpit« operating unit � TMS Tool Management Solutions

workstation (external computer)

Software: � ZOLLER Smart Cabinets base package

(Art. No. 8712131) � ZOLLER-TMS version 1.16.3 or higher,

with interface 8774212 � Integration TMS (Art. No. 8712146)

Benefits: � Minimize setup times with structured

storage of your tools and adapters � Increase work safety with simple access

to tools from both sides of the pullout drawers

� Fill with standard tool inserts � Electronic version: direct interface to

»quickPick« control software � Utilize optional electronic lock and LED

displays





FLYERKEEPER

2 / 8


Smart Cabinets: »keeper« Optional configurations

1 . Select the cabinet height

Heigth: 1000 mm

Height: 2000 mm

2. Select the control

Table Electronics with »quickPick« control softwareArt. No. WZV0003-01

Separate »cockpit« control unit with »quickPick« control softwareArt. No. WZV0204-02

TMS Tool ManagementSolutions workstation(external PC)





FLYERKEEPER

3 / 8


Smart Cabinets: »keeper« Optional configurations

4. Select the . accessories3. Select the number

. of the pullout drawers

Height: 2000 mmwith 5 pullout drawers

Height: 2000 mm with 3 pullout drawers

Height: 1000 mm wth 5 pullout drawers

Height: 1000 mmwith 3 pullout drawers


Smart Cabinets: »keeper«Configure your model





FLYERKEEPER

4 / 8

»keeper 2000« with 5 pullout drawers mechanic version WZV0150-06 electronic version WZV0150-02




Technical data »keeper«: � Max. tool diameter:

150 mm (5 pullout drawers) 300 mm (3 pullout drawers)

� Max. weight per pullout drawer: 1000 kg

� Connection values: 230 V / 50 Hz / < 1 kVA

� Compartment width: 810 mm � Distance between the frames in stan-

dard placement: 170 mm � Shelf height: Configurable

»keeper 2000«: � Dimensions (HxWxD):

2100 mm x 1000 mm x 1050 mm � Weight: 430 kg � Capacity: 3 or 5 vertical pullout drawers

with 6 tool frames

»keeper 1000«: � Dimensions (HxWxD):

1175 mm x 1000 mm x 1050 mm � Weight: 270 kg � Capacity: 3 or 5 vertical pullout drawers

with 3 tool frames and a basin for small part boxes (at the top) for accessories.

Control Table electronics »cockpit« control unit ZOLLER-TMS workstation (external PC) Other Smart Cabinet No activation

2100

2000

150 300 300

150

1175

1000

150 300 300

150

1000

1000

1150


Smart Cabinets: »keeper« tool cabinet





FLYERKEEPER

5 / 8

Optional: � Additional frames � Tool holders in wood or plastic for vari-

ous standard sizes (SK, VDI, ...) � Mechanical instead of electronic lock

Frame spacing dimension(for »keeper 1000« and »keeper 2000«)17

0 m

m

810 mm Compartment width (for »keeper 1000« and »keeper 2000«)

Plastic Insertsmaximum number of tool holders = maximum number of tool holders per frame x number of frames per pullout drawersx number of drawers per cabinet

Tool frame





FLYERKEEPER

6 / 8



Accessories for »keeper 2000« Number Article number Choice Number

tool holder SK 40 360 WZV0150-12

tool holder HSK 63 270 WZV0150-13

tool holder VDI 30 360 WZV0150-17

tool holder Capto C6 270 WZV0150-15

Accessories for »keeper 1000« Number Article number Choice Number

tool holder SK 40 180 WZV0150-10

tool holder HSK 63 135 WZV0150-11

tool holder VDI 30 180 WZV0150-16

tool holder Capto C6 135 WZV0150-14





FLYERKEEPER

7 / 8



Accessories Number Article number Width in mm Choice Number (max. num-

ber per tool frame

tool holder SK 25 1 0323522-101 105 (7)

tool holder SK 30 1 0323522-33 66 (12)

tool holder SK 35 1 0323522-32 66 (12)

tool holder SK 40 1 0323522-31 66 (12)

tool holder SK 45 1 0323522-30 105 (7)

tool holder SK 50 1 0323522-29 105 (7)

tool holder HSK 32 1 0323522-86 58 (13)

tool holder HSK 40 1 0323522-91 58 (13)

tool holder HSK 50 1 0323522-90 66 (12)

tool holder HSK 63 1 0323522-51 88 (9)

tool holder HSK 80 1 0323522-87 105 (7)

tool holder HSK 100 1 0323522-53 120 (6)

tool holder VDI 20 1 0323522-54 58 (13)

tool holder VDI 25 1 0323522-42 58 (13)

tool holder VDI 30 1 0323522-40 66 (12)

tool holder VDI 40 1 0323522-39 88 (9)

tool holder VDI 50 1 0323522-38 88 (9)

tool holder VDI 60 1 0323522-37 105 (7)

holder D 78 VSH Gr. 1 1 0323522-46 130 (6)

holder D 92 VSH Gr. 2/Adapter GA 1 0323522-45 130 (6)

holder D 121 VSH Gr. 3 1 0323522-52 138 (5)

tool holder Capto C3 1 0323522-92 58 (13)






tool holder (blank) B 58 1 0323522-96 58 (13)



tool holder D 2 1/4" ZE 1 0323522-34 105 (7)

tool holder wood (blank) 1 05B0223-00 328 (2)

tool holder wood D 42 14 drillings 1 05B0224-01 328 (2)

storage tray 1 WZV0101-002 (1)

storage container 1 WZV0102-001 103 (8)





FLYERKEEPER

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Electrical connections and keyboards

Country Voltage Article number Selection

Europe 230 V Z05E4100.1

Russia 220 V Z05E4100.10

USA 115 V Z05E4100.2

Switzerland 230 V Z05E4100.3

India / South Africa 230 V Z05E4100.4

China 230 V Z05E4100.5

Great Britain 240 V Z05E4100.6

Denmark 230 V Z05E4100.7

Japan 100 V - 200 V Z05E4100.9

Keyboard Article number Selection

Keyboard German Z9700963.0

Keyboard English / USA Z9700963.1

Keyboard Hungarian Z9700963.10

Keyboard Danish Z9700963.11

Keyboard Czech Z9700963.12

Keyboard Polish Z9700963.13

Keyboard Norwegian Z9700963.14

Keyboard Greek Z9700963.16

Keyboard Japanese Z9700963.17

Keyboard Korean Z9700963.18

Keyboard Russian Z9700963.19

Keyboard French Z9700963.2

Keyboard Turkish Z9700963.20

Keyboard Swiss Z9700963.21

Keyboard Arabic Z9700963.22

Keyboard Belgian Z9700963.23

Keyboard Hebrew Z9700963.24

Keyboard Icelandic Z9700963.25

Keyboard Slovak Z9700963.26

Keyboard Slovenian Z9700963.27

Keyboard GB/Ireland Z9700963.28

Keyboard (US), in aluminum housing Z9700963.29

Keyboard Spanish Z9700963.3

Keyboard German, waterproof Z9700963.30

Keyboard Swiss (West) Z9700963.31

Keyboard Italien Z9700963.4

Keyboard Swedish Z9700963.5

Keyboard Finnish Z9700963.6

Keyboard Dutch Z9700963.8

Keyboard Portuguese Z9700963.9

VoltageDepending on the country in which the Smart Cabinet is used, the mains voltages and the connection plugs for the mains supply may differ. This is reflected in the grid adjustment.

Keyboard LayoutDepending on the country in which the computer keyboards are used, key assignments and character selections differ.





FLYERTOOLORGANIZER

1 / 8

The ZOLLER »toolOrganizer«, combined with ZOLLER TMS Tool Management Solu-tions software, is the optimal storage solu-tion for complete tools, tool components and accessories. The right quantity of tools is always available at a defined storage location. This prevents picking errors and mix-ups, and minimizes search times. The »quickPick« control software allows you to monitor your inventory and easily move the components with integrated access control.

Technical data: � Footprint (WxD): 800 mm x 790 mm � Cabinet height:

875 mm, 1175mm, 1500 mm � Usable height:

600 mm, 900 mm, 1225 mm � Drawer heights: 50 mm, 75 mm,

100 mm, 125 mm, 150 mm, 175 mm, 200 mm, 250 mm, 300 mm

� max. load weight: 50 mm drawer: 25 kg 75 mm to 300 mm drawer: 120 kg

� Drawer divisions: 12, 16, 24 or 48 compartments

� Lock types: - mechanical central lock - electronic drawer lock - electronic single compartment lock

Requirements (electronic version):Up to 9 ZOLLER Smart Cabinets can be connected in series and operated with one control.

� Table electronics � Separate »cockpit« control unit � TMS Tool Management Solutions work-

station (external computer)Software:

� ZOLLER Smart Cabinets base package (Art. No. 8712131)

� ZOLLER-TMS version 1.16.3 or higher with interface 8774212

� Integration TMS (Art. No. 8712146)

Benefits: � Structured storage of complete tools,

tool components, or accessories � Control system for secure removal of

desired components � Graphic display of storage location in

the software and directly on the tool cabinet using LEDs

� Circulation control and storage trans-parency

ZOLLER »toolOrganizer« in usable heights of 600, 900 and 1225 mm.The tool cabinets have a direct interface to TMS Tool Management Solutions, or are alternatively available in a mechanical version without this connection.


Smart Cabinets:»toolOrganizer« tool cabinet

The ZOLLER storage solution for quickly finding your tools, and for efficient storage and organization.

Easily and quickly remove items thanks to LED displays on the drawers and at the storage location (for the “electronic single compartment lock” version).

Partitions for mechanical or electronically lockable drawers

»quickPick« control software indicates the storage location for electronic versions.





FLYERTOOLORGANIZER

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1 . Select the . cabinet height

Height 600 mm

Height 900 mm

Height 1225 mm

3 . Select the . design

Locking mechanism with central lock

Mechanical cabinet

Electronic drawer lock

Electronic single compartment lock

Electronic cabinet

Smart Cabinet: »toolOrganizer«: Possible configurations


2 . Select the . control

Table Electronics with »quickPick« control software Art. No. WZV0003-01

Separate »cockpit« control unit with »quickPick« control software Art. No. WZV0204-02

TMS Tool Manage-ment Solutions work-station (external PC)





FLYERTOOLORGANIZER

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Smart Cabinet: »toolOrganizer«: Possible configurations

5 . Select the . drawer divisions


4 . Select the . drawer heights

Drawers are always installed in the cabinet from smaller (top) to larger (bottom).

Drawer height 250 mm






Drawer height 75 mm

Drawer height 50 mm


12 compartmentsIncluding partitions.



48 compartmentswith 75 mm or 100 mm drawer heights.





FLYERTOOLORGANIZER

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Drawer type: mechanical lock

Each drawer can also be fitted with parti-tions for 12, 16, 24, or 48 compartments in order to clearly arrange inventory. Com-partment sizes can be adjusted as needed based on the grid.

Dimensions of usable area: 602 mm x 602 mm

Drawer height Article number mechanical drawer

Partitions

12 compartments 16 compartments 24 compartments 48 compartments

50 mm WZV0001-001 WZV0002-10 WZV0002-11 WZV0002-12 WZV0002-13






200 mm WZV0001-025 WZV0002-22 WZV0002-23 WZV0002-24 -

250 mm WZV0001-026 WZV0002-25 WZV0002-26 WZV0002-27 -

300 mm WZV0001-027 WZV0002-28 WZV0002-29 WZV0002-30 -

Drawer with partitions for 24 compartments

Drawers with mechanical locks can be opened at any time. Each compartment is always accessible.





FLYERTOOLORGANIZER

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Drawer height Article number electronic drawer

Partitions





125 mm WZV0001-012 WZV0002-41 WZV0002-42 WZV0002-43 -

150 mm WZV0001-05 WZV0002-44 WZV0002-45 WZV0002-46 -

175 mm WZV0001-08 WZV0002-47 WZV0002-48 WZV0002-49 -

200 mm WZV0001-06 WZV0002-50 WZV0002-51 WZV0002-52 -

250 mm WZV0001-013 WZV0002-53 WZV0002-54 WZV0002-55 -

300 mm WZV0001-014 WZV0002-56 WZV0002-57 WZV0002-58 -


Drawer type: electronic lock

Each drawer can also be fitted with parti-tions for 12, 16, 24, or 48 compartments in order to clearly arrange inventory. Com-partment sizes can be adjusted as needed based on the grid.


Drawer with partitions for 24 compartments

Electronically locked drawers only open after being released. Once the drawer is open, every compartment is accessible.





FLYERTOOLORGANIZER

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Drawer with 12 compartments and single compartment locks

Drawer components

»smartCompartment«

Partitions

Drawer

L

W

Drawer height Article number mechanical drawer





125 mm WZV0001-022 WZV0002-65 WZV0002-66 WZV0002-67 -

150 mm WZV0001-023 WZV0002-68 WZV0002-69 WZV0002-70 -

175 mm WZV0001-024 WZV0002-71 WZV0002-72 WZV0002-73 -

200 mm WZV0001-025 WZV0002-74 WZV0002-75 WZV0002-76 -

250 mm WZV0001-026 WZV0002-77 WZV0002-78 WZV0002-79 -

300 mm WZV0001-027 WZV0002-80 WZV0002-81 WZV0002-82 -


Drawer type:Single compartment lock

In drawers with single compartment locks, there is a separate plastic lid above each compartment. It opens electronically when the user selects

that compartment via the control. This means users can only remove articles from a single compartment, and the user removing the articles is tracked. This improves transparency. After the lid is closed, the compart-

ment is once again locked electronically.Typically, these drawers are combined with mechanical cabinet locks. Drawers

can be opened to check inventory, but nothing can be directly removed.

»smartCompartment« 12 compartments 16 compartments 24 compartments 48 compartments

Compartment width in mm 270 125 125 91

Compartment length in mm 67 113 67 29

Compartment depth in mm 5 mm less than drawer height

5 mm less than drawer height

5 mm less than drawer height 35

Partitions are inserted into the drawers to form the various compartments. These par-titions are chosen based on the drawer’s panel height: The taller the drawer, the taller the partition panels. The »smartCom-partment« and appropriate divisions are designed according to the compartments required.

The »smartCompartment« can have either 12, 16, 24 or 48 compartments. For reasons of space, the “smartCompartment” for 48 compartments can only be used in combination with the panel height 75 mm and 100 mm.






FLYERTOOLORGANIZER

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Drawer with 12 compartments and single compartment locks

Drawer components


Partitions

Drawer

L

W

Drawer height Article number electronic drawer





125 mm WZV0001-012 WZV0002-65 WZV0002-66 WZV0002-67 -

150 mm WZV0001-05 WZV0002-68 WZV0002-69 WZV0002-70 -

175 mm WZV0001-08 WZV0002-71 WZV0002-72 WZV0002-73 -

200 mm WZV0001-06 WZV0002-74 WZV0002-75 WZV0002-76 -

250 mm WZV0001-013 WZV0002-77 WZV0002-78 WZV0002-79 -

300 mm WZV0001-014 WZV0002-80 WZV0002-81 WZV0002-82 -


Drawer type:Single compartment lock

In drawers with single compartment locks, there is a separate plastic lid above each compartment. It opens electronically when the user selects

that compartment via the control. This means users can only remove articles from a single compartment, and the user removing the articles is tracked. This improves transparency. After the lid is closed, the compart-

ment is once again locked electronically.Typically, these drawers are combined with mechanical cabinet locks. Drawers

can be opened to check inventory, but nothing can be directly removed.

»smartCompartment« 12 compartments 16 compartments 24 compartments 48 compartments

Compartment width in mm 270 125 125 91

Compartment length in mm 67 113 67 29

Compartment depth in mm 5 mm less than drawer height

5 mm less than drawer height

5 mm less than drawer height 35

Partitions are inserted into the drawers to form the various compartments. These par-titions are chosen based on the drawer’s panel height: The taller the drawer, the taller the partition panels. The »smartCom-partment« and appropriate divisions are designed according to the compartments required.

The »smartCompartment« can have either 12, 16, 24 or 48 compartments. For reasons of space, the “smartCompartment” for 48 compartments can only be used in combination with the panel height 75 mm and 100 mm.






FLYERTOOLORGANIZER

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Control Table electronics »cockpit« control unit ZOLLER-TMS workstation (external PC) Other Smart Cabinet No activation

* The mechanical version of the locked cabinet is available with a variable number of drawers. The electrical version of the cabinet can have a maximum of 10 drawers. ** 48 compartments only in combination with 75 mm and 100 mm drawer heights.


Smart Cabinets: »toolOrganizer«Configure your model

Drawer Height (in mm) Drawer lock *

Drawer division

Number of compartments **

No. 50 75 100 125 150 175 200 250 300 mec

hani

cal

elec

tric

al

part

itio

n

Smar

tCom

-pa

rtm

ent

12 16 24 48

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

Total height 600 mm 900 mm 1225 mm mechanical cabinet Article No. Article No. Article No. WZV0050-13 WZV0050-14 WZV0050-15

electrical cabinet Article No. Article No. Article No. WZV0050-17 WZV0050-18 WZV0050-19

For saving please print

From CAD to tools and characteristics, CAM system to finished part!tool assembly presetting and measuring machine

� Preset, measure, and inspect prepared tools

� Control-specific output of actual tool data to

the machine

� Storage locations for required adapters and tools are

saved in the database

� Quick and easy tool assembly with the help of TMS Tool

Management Solutions storage location management

� Assessment of demand and ordering

� Plan and simulate with the most up-to-date

tool data at CAM work stations

� Transfer the setup sheet back to TMS Tool

Management Solutions software

� Create and provide article characteristics in

TMS Tool Management Solutions software

� Milling and turning tools

� Tool data import from the cloud with just a click

ZOLLER z.One Tool Database One database for all your tool data – NC programs, measuring instruments, fixtures, and documents for the entire production process

fast

cost saving

best quality

INCOMING JOB

CAD/CAM

STOCK/TOOL PREPARATION PRESETTING AND MEASURING

PRODUCTION

DELIVERY

ZOLLER »venturion 450«

ZOLLER Smart Cabinets CAM Interfaces TMS Plus at a Glance Measurable Results

ZOLLER Smart Cabinets stock your complete tools, individual components or accessories, in a structured, systematic and traceable way – and you can see the storage location at the push of a button.

Saving of tool costs of 2 %Example: machine costs 200.000 €, saving of tool costs of 2 % out of 200.000 € = saving of 4.000 €

ZOLLER TMS Tool Management Solutions reduce tool costs and increase productivity. The reduction of tool costs is 2 % annually compared to the machine investment costs.

Increase of productivity of 5 %Example: 8 hours per shift x 200 shifts annually x 75 € machine hourly rate = 120.000 € production costs x 5 % = saving of 6.000 €

The increase of productivity is 5 % annually based on the productivity of one machine tool.

Total yield by ZOLLER TMS Tool Management Solutions Example: 4 machines à 200.000 € = 800.000 € investment costs= 40.000 € yield

With the help of the graph, it is possible to determine the savings with ZOLLER-TMS very quickly, depending on the total machine investment costs. This calculation is based on a machine hourly rate of 75 € in a one-shift operation. With a higher machine hourly rate and multi-shiftoperation, the yield increases accordingly.

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Yield p.a. (th. EUR)

Machinecosts(th. EUR)

Calculate for yourself the yield with ZOLLERTMS Tool Management Solutions:

EYield Y = (MIC x 0,02) + (HpS x SHF x MHR x 0,05) x M

0,02 = 2 % reduction of tool costs p.a. compared to themachine investment costs (according to RWTH Aachen)

0,05 = 5 % increase of productivity through Tool ManagementSoftware (according to RWTH Aachen)

Example:

E = (200.000 x 0,02) + (8 x 200 x 75 x 0,05) x 4 = 40.000

Example:

MIC = machine investment costs 200.000

HpS = number of hours per shift 8

SHF = number of shifts annually 200

MHR = machine hourly rate (€) 75

M = number of machines 4

Y = yield (€) 40.000

Extend your lead with TMS Plus!

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TMS Tool Management Solutions PLUS ZOLLER tool presetting and measuring machines equals better overall performance. With one central database, ZOLLER goes along with your complete real and virtual life cycle of your tools.

For TMS Tool Management Solutions, ZOLLER offers user-friendly CAM interfaces to almost all CAM systems. The interfaces enable accessible and consistent communication between CAM, tool management, machinery and purchasing.

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