theory and practice of ceramic processes

56
1 Theory and Practice of Ceramic Processes Theory and Practice of Ceramic Processes Sintering of Ceramic Powders Waldemar Pyda Scope: Sintering Breaking-down processes

Upload: others

Post on 25-Feb-2022

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Theory and Practice of Ceramic Processes

1 Theory and Practice of Ceramic Processes

Theory and Practice of Ceramic Processes

Sintering of Ceramic Powders

Waldemar Pyda

Scope: Sintering

Breaking-down processes

Page 2: Theory and Practice of Ceramic Processes

2 Theory and Practice of Ceramic Processes

Categories of Sintering

Page 3: Theory and Practice of Ceramic Processes

3 Theory and Practice of Ceramic Processes

Selected materials

and connected

sintering processes

Page 4: Theory and Practice of Ceramic Processes

4 Theory and Practice of Ceramic Processes

SOLID-STATE SINTERING

Driving forces

Compres. Tensile

Stresses induced in the neck

Page 5: Theory and Practice of Ceramic Processes

5 Theory and Practice of Ceramic Processes

Determination of radia of curvature

21

11'

RRP

Page 6: Theory and Practice of Ceramic Processes

6 Theory and Practice of Ceramic Processes

Mechanisms of sintering

21

11'

RRP

Comp. Tens.

Page 7: Theory and Practice of Ceramic Processes

7 Theory and Practice of Ceramic Processes

Stages of sintering

Inital Intermediate Final

Page 8: Theory and Practice of Ceramic Processes

8 Theory and Practice of Ceramic Processes

Stages of sintering – a model

Page 9: Theory and Practice of Ceramic Processes

9 Theory and Practice of Ceramic Processes

Competition between densification and sintering

Page 10: Theory and Practice of Ceramic Processes

10 Theory and Practice of Ceramic Processes

Effects of grain boundaries

Page 11: Theory and Practice of Ceramic Processes

11 Theory and Practice of Ceramic Processes

Pore stability during sintering

Page 12: Theory and Practice of Ceramic Processes

12 Theory and Practice of Ceramic Processes

Sintering models

Analytical models

Page 13: Theory and Practice of Ceramic Processes

13 Theory and Practice of Ceramic Processes

Herring’s Scalling Law

Page 14: Theory and Practice of Ceramic Processes

14 Theory and Practice of Ceramic Processes

Sintering Stress

Page 15: Theory and Practice of Ceramic Processes

15 Theory and Practice of Ceramic Processes

The Stress Intensification Factor

Page 16: Theory and Practice of Ceramic Processes

16 Theory and Practice of Ceramic Processes

Normal and abnormal grain growth

Page 17: Theory and Practice of Ceramic Processes

17 Theory and Practice of Ceramic Processes

Normal Grain Growth

Page 18: Theory and Practice of Ceramic Processes

18 Theory and Practice of Ceramic Processes

Abnormal Grain Growth

Page 19: Theory and Practice of Ceramic Processes

19 Theory and Practice of Ceramic Processes

Abnormal Grain Growth

Page 20: Theory and Practice of Ceramic Processes

20 Theory and Practice of Ceramic Processes

Ostwald Ripening

Page 21: Theory and Practice of Ceramic Processes

21 Theory and Practice of Ceramic Processes

Control of Grain Growth

Solute drag

The Zener formula

Page 22: Theory and Practice of Ceramic Processes

22 Theory and Practice of Ceramic Processes

Grain Growth and Pore Evolution in Porous

Compacts

Page 23: Theory and Practice of Ceramic Processes

23 Theory and Practice of Ceramic Processes

Interaction between Pores and Grain Boundaries

Page 24: Theory and Practice of Ceramic Processes

24 Theory and Practice of Ceramic Processes

Microstructural Maps

Page 25: Theory and Practice of Ceramic Processes

25 Theory and Practice of Ceramic Processes

Microstructural Maps

Page 26: Theory and Practice of Ceramic Processes

26 Theory and Practice of Ceramic Processes

LIQUID-PHASE SINTERING

Page 27: Theory and Practice of Ceramic Processes

27 Theory and Practice of Ceramic Processes

LIQUID-PHASE SINTERING

Tens.

Page 28: Theory and Practice of Ceramic Processes

28 Theory and Practice of Ceramic Processes

Liquid-phase redistribution

Page 29: Theory and Practice of Ceramic Processes

29 Theory and Practice of Ceramic Processes

Morphology of liquid phase in the microstructure of

polycrystals

Dihedral angle dependence of liquid phase distribution

Page 30: Theory and Practice of Ceramic Processes

30 Theory and Practice of Ceramic Processes

Effects of Gravity

Page 31: Theory and Practice of Ceramic Processes

31 Theory and Practice of Ceramic Processes

Grain Boundary Films

Page 32: Theory and Practice of Ceramic Processes

32 Theory and Practice of Ceramic Processes

Effective Stress

Page 33: Theory and Practice of Ceramic Processes

33 Theory and Practice of Ceramic Processes

Role of the Wetting Angle

Page 34: Theory and Practice of Ceramic Processes

34 Theory and Practice of Ceramic Processes

Relative Amount of Liquid Phase

Page 35: Theory and Practice of Ceramic Processes

35 Theory and Practice of Ceramic Processes

Reaction Sintering

Page 36: Theory and Practice of Ceramic Processes

36 Theory and Practice of Ceramic Processes

Influence of Processing Parameters

Page 37: Theory and Practice of Ceramic Processes

37 Theory and Practice of Ceramic Processes

Sintering with etching o polycrystalline particles

Page 38: Theory and Practice of Ceramic Processes

38 Theory and Practice of Ceramic Processes

CONSTRAINED SINTERING

Disperced Inert Phases

Page 39: Theory and Practice of Ceramic Processes

39 Theory and Practice of Ceramic Processes

Supported Films

Page 40: Theory and Practice of Ceramic Processes

40 Theory and Practice of Ceramic Processes

Sintering Practice

Heating Schedules

Isothermal Sintering

Constant Heating Rate Sintering

Page 41: Theory and Practice of Ceramic Processes

41 Theory and Practice of Ceramic Processes

Sintering Practice

Multi-stage Sintering

Rate-Controlled Sintering

Fast-Firing

Page 42: Theory and Practice of Ceramic Processes

42 Theory and Practice of Ceramic Processes

Sintering Practice

Microwave Sintering

Page 43: Theory and Practice of Ceramic Processes

43 Theory and Practice of Ceramic Processes

Sintering Practice

Plasma-Assisted Sintering

Page 44: Theory and Practice of Ceramic Processes

44 Theory and Practice of Ceramic Processes

Pressure-Assisted Sintering

Hot pressing

Page 45: Theory and Practice of Ceramic Processes

45 Theory and Practice of Ceramic Processes

Pressure-Assisted Sintering

Sinter Forging

Page 46: Theory and Practice of Ceramic Processes

46 Theory and Practice of Ceramic Processes

Pressure-Assisted Sintering

Hot Isostatic Pressing (HIPing)

Page 47: Theory and Practice of Ceramic Processes

47 Theory and Practice of Ceramic Processes

Particle and Green Compact Characteristics

Particle size

Page 48: Theory and Practice of Ceramic Processes

48 Theory and Practice of Ceramic Processes

Particle and Green Compact Characteristics

Particle Size Distribution

Page 49: Theory and Practice of Ceramic Processes

49 Theory and Practice of Ceramic Processes

Particle and Green Compact Characteristics

Particle Shape and Particle Structure

Page 50: Theory and Practice of Ceramic Processes

50 Theory and Practice of Ceramic Processes

Particle and Green Compact Characteristics

Particle Packing Differential densification

Page 51: Theory and Practice of Ceramic Processes

51 Theory and Practice of Ceramic Processes

Particle and Green Compact Characteristics

Effect of Green Density on Sintering

Page 52: Theory and Practice of Ceramic Processes

52 Theory and Practice of Ceramic Processes

CHEMISTRY CONSIDERATIONS Gases in Pores

Page 53: Theory and Practice of Ceramic Processes

53 Theory and Practice of Ceramic Processes

CHEMISTRY CONSIDERATIONS

Vapor transport

Volatilization and Decomposition

Page 54: Theory and Practice of Ceramic Processes

54 Theory and Practice of Ceramic Processes

CHEMISTRY CONSIDERATIONS

Oxidation State

Page 55: Theory and Practice of Ceramic Processes

55 Theory and Practice of Ceramic Processes

CHEMISTRY CONSIDERATIONS

Defect chemistry and Stoichiometry

Page 56: Theory and Practice of Ceramic Processes

56 Theory and Practice of Ceramic Processes

Thank you for attention