thermal imaging report - mbe electrical imaging report.pdf · generated 2010 marley new zealand ltd...

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Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [ THERMAL IMAGING REPORT ] This report was conduct on the 20th July 2010 by Andrew Mackenzie-Bauer MBE ELECTRICAL LTD. The thermal images were captured with Trotec IC080V Thermal imaging camera and complies with the AS/NZS 3019:2007 Standards for “periodic verification” integrity of switch board connections.

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Page 1: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

Generated

2010 Marley New Zealand Ltd

MBE Electrical Ltd

[THERMAL IMAGING REPORT ] This report was conduct on the 20th July 2010 by Andrew Mackenzie-Bauer MBE ELECTRICAL LTD. The thermal images were captured with Trotec IC080V Thermal imaging camera and complies with the AS/NZS 3019:2007 Standards for “periodic verification” integrity of switch board connections.

Page 2: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

MBE Electrical Ltd

Electrical Report

File Number 1 Location Compressor Room Item Motor Overload Cause High resistance joint with the overload Corrective Maintenance Replace overload Max Temperature 73 ’C

File Number 2 Location Compressor Room Item Motor contactor and overload Cause Potential loose connection Corrective Maintenance Check and re-terminate the overload Max Temperature 67’C

Page 3: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

MBE Electrical Ltd

File Number 3 Location Pump House Item Main Pump 1 Contactor Cause Loose connection on white phase Corrective Maintenance Check termination and re-terminate Max Temperature 59 ’C

File Number 4 Location Pump House Item Main Pump 2 Contactor Cause Possible loose connection on overload Corrective Maintenance Check overload to contactor connections Max Temperature 49 ’C

Page 4: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

MBE Electrical Ltd

File Number 5 Location Blender 1 Item KM21 Contactor Cause Loose connection on Blue phase Corrective Maintenance Check tension on termination Max Temperature 41 ’C

File Number 6 Location Line P2 Spray Tank Item Main connection in MCC Cause Potential loose connection on red phase Corrective Maintenance Check and re-terminate connection Max Temperature 41 ’C

Page 5: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 7 Location Pulverizor Cabinet Item K7M Contactor Cause Loose connection on blue phase Corrective Maintenance Check and re-terminate Max Temperature 83 ’C Repaired @ time of imaging

MBE Electrical Ltd

File Number 8 Location E1 Co-Extruder Item Tooling Zone 1 Fuse Cause High resistance connection within the fuse

holder. Corrective Maintenance Replace the fuse holder. Max Temperature 63 ’C

Page 6: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 9 Location E2 Bella Item Contactor C23 Cause Loose or poor connection on red phase Corrective Maintenance Check and re-terminate Max Temperature 55 ’C

MBE Electrical Ltd

File Number 10 Location E2 Vacuum tank 1 Item Motor overload T1 Cause High resistance contacts internally Corrective Maintenance Replace overload Max Temperature 56 ’C

Page 7: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 11 Location Pump House Item Cooling Pump 1 Cause Signs of extra heat coming from front bearing Corrective Maintenance Further mechanical inspection required Max Temperature 43 ’C

MBE Electrical Ltd

Mechanical Report

File Number 12 Location Pump House Item Cooling pump 1 Cause Extra heat in the front bearing Corrective Maintenance Further mechanical assessment required Max Temperature 31 ’C

Page 8: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 13 Location Pump House Item Main Pump 1 Cause Corrective Maintenance Reference Max Temperature 28’C

MBE Electrical Ltd

File Number 14 Location Pump House Item Main Pump 2 Cause Corrective Maintenance Reference Max Temperature 43’C

Page 9: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 15 Location Pump House Item Cooling Pump Motor 2 Cause Corrective Maintenance Reference Max Temperature 30’C

MBE Electrical Ltd

File Number 16 Location Pump House Item Cooling Pump 2 Cause Extra heat in the front bearing Corrective Maintenance Further Mechanical testing Max Temperature 35’C

Page 10: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 17 Location Blender 1 Item Cooler Motor Cause Corrective Maintenance Reference Max Temperature 42’C

MBE Electrical Ltd

File Number 18 Location Blender 1 Item Mixer Motor Cause Corrective Maintenance Reference Max Temperature 59’C

Page 11: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 19 Location Poly 2 Item Extruder Gear Box Cause Corrective Maintenance Reference Max Temperature 44’C

MBE Electrical Ltd

File Number 20 Location Poly 2 Item Main Motor Cause Corrective Maintenance Reference Max Temperature 63’C

Page 12: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 21 Location Poly 2 Item Haul Off Gear Box Cause Heat in bearing area Corrective Maintenance Further mechanical inspection Max Temperature 60’C

MBE Electrical Ltd

File Number 22 Location Crusher Item Main Motor Cause Corrective Maintenance Reference Max Temperature 33’C

Page 13: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 23 Location Crusher Item Right bearing housing Cause Reference Corrective Maintenance Reference Max Temperature 39 ‘C

MBE Electrical Ltd

File Number 24 Location Crusher Item Left Bearing Housing Cause Reference Corrective Maintenance Reference Max Temperature 42’C

Page 14: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 25 Location Crusher Item Blower Motor Cause Reference Corrective Maintenance Reference Max Temperature 21 ‘C

MBE Electrical Ltd

File Number 26 Location Pulverizor Item Main Motor Cause Reference Corrective Maintenance Reference Max Temperature 28’C

Page 15: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 27 Location Pulverizor Item Main Bearing Cause Reference Corrective Maintenance Reference Max Temperature 44 ‘C

MBE Electrical Ltd

File Number 28 Location Pulverizor Item Blower motor Cause Reference Corrective Maintenance Reference Max Temperature 36’C

Page 16: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 29 Location E1 Co-Extruder Item Gear box Cause Reference Corrective Maintenance Reference Max Temperature 46 ‘C

MBE Electrical Ltd

File Number 30 Location E1 Main Extruder Item Gear Box Cause Reference Corrective Maintenance Reference Max Temperature 46’C

Page 17: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 31 Location E1 Co-Extruder Item Main Motor Cause Reference Corrective Maintenance Reference Max Temperature 51 ‘C

MBE Electrical Ltd

File Number 32 Location E2 Extruder Item Motor and Gear box Cause Reference Corrective Maintenance Reference Max Temperature 51’C

Page 18: Thermal Imaging Report - MBE Electrical Imaging Report.pdf · Generated 2010 Marley New Zealand Ltd MBE Electrical Ltd [THERMAL IMAGING REPORT ] This report was conduct on the 20th

File Number 33 Location E2 Extruder Item Feed motor Cause Reference Corrective Maintenance Reference Max Temperature 43 ‘C

MBE Electrical Ltd