thermal power plant project
DESCRIPTION
It is a project report on thermal power enggTRANSCRIPT
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ACKNOWLEDGEMENT
The Tra!!" #$$#r%&!%' I ha %h KOLA*+AT T+ERMAL PO,ER PLANT
(,PDCL) a. a "rea% /ha!/e #r ear!!" a! $r#e..#!a ee#$3e!%4
There#re I /#!.er 3'.e a. a er' &/' !&a a. I a. $r#e%h a! #$$#r%&!%' %# e a $ar% # %4 I a3 a.# "ra%e& #r ha!" a
/ha!/e %# 3ee% .# 3a!' #!er& $e#$e a! $r#e..#!a. h# e 3e
%h#&"h %h. !%er!.h$ $er#4ear!" ! 3! $re#&. I a3 &.!" %h.
#$$#r%&!%' %# e$re.. 3' ee$e.% "ra%%&e a! .$e/a %ha!. %# %he *M
# KTPS MR4 TAPAS KUMAR PATRA h# ! .$%e # e!" e%ra#r!ar'
&.' %h her9h. &%e. %## %3e #&% %# hear "&e a! ee$ 3e #! %he
/#rre/% $a%h a! a#!" 3e %# /arr' #&% 3' $r#:e/% a% %her e.%ee3e
#r"a!;a%#! a! e%e!!" &r!" %he %ra!!"4 I e$re.. 3' ee$e.%
%ha!. %# Mr. S&.3%a a.a +R 3a!a"er KTPS #r %a!" $ar% ! &.e&e/.#! < "!" !e/e..ar' a/e. a! "&a!/e a! arra!"e a
a/%e. %# 3ae e ea.er4 I /h##.e %h. 3#3e!% %# a/!#e"e h.9her
/#!%r&%#! "ra%e&'4 I a.# %ha! 3' %ea33a%e.Mah&3a!%'
De%a!& A!ra L&/'M#&3%a #r %her .&$$#r% ! %h. h#e %ra!!"4
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CONTENT
.
INTRODUCTION OF A THERMAL POWER PLANT PA*E NO
141 The#r' # Ther3a P#er S%a%#!
142 L!e a"ra3 # a P#er S%a%#!14= Oere # Kolaghat Thermal Power Station14> *e!era a'#&% # KTPS145 E?/e!/' # a Ther3a P#er .%a%#!146 Aa!%a"e. a! .aa!%a"e. # a %her3a $#er $a!%147 Ma:#r %her3a $#er $a!% ! I!a
UNIT OPERATION OF A THERMAL POWER STATION
241C#a $re$ara%#! ! TPS
242#er #$era%#!
24=S%ea3 %&r!e #$era%#!
24>*e!era%#r #$era%#!
245C#!e!.er #$era%#!
246 CT #$era%#! (/##!" a! re/'/!")
247 A.h ha!!" $a!% #$era%#!
248 *r #$era%#!
2.
BOILERS
=41 De@!%#! # #er
=4141 &!/%#!
=4142 ,#r!"
=414= B&a%'
=42 T'$e. # #er
=4= #er .'.%e3.
=4> #r!" # a%er %&e #er ! %$.
=45 #er r&3
=46 S%ea3 #
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=47 E/#!#3.er
=48 a%er %&e.
=4 .&$er hea%er
=410 rehea%er
=411 S%ea3 "e!era%#r /#!%r#
=41= S%ea3 "e!era%#r e?/e!/'
=41> A.h ha!!" .'.%e3
=415 era%#!
3.
STEAM TURBINE=41 De@!%#! # .%ea3 %&r!e=42 T'$e # .%ea3 #=4= T'$e # .%ea3 %&r!e=4> C'!er arra!"e3e!% ! .%ea3 %&r!e=45 T&r!e #..e.=46 *e!era a'#&% # a .%ea3 %&r!e ! a $#er $a!%=47 S%ea3 %&r!e E&$3e!% < Rea%e A&are.
=4741 T&r!e r#%#r=4742 T&r!e Ca.!"=474= T&r!e /#&$!"
=474> T&r!e ear!".=4745 T&r!e .ea!" .'.%e3
=48 T&r!e .&$er.#r' !.%r&3e!%< .'.%e3 /#!%r#=4T&r!e "#er!!" .'.%e3
4. CONDENSER & CIRCULATING WATER SYSTEM
>41 De@!%#! # /#!e!.er>42 ,#r!" # a /#!e!.er>4= C#!e!.er ! $#er /'/e>4> C#!e!.er a..#/a%e e&$3e!%>45 C#!e!.er %&e /ea!!"
>46 ,a%er &.a"e. ! %her3a $#er $a!%>47 A re ea # a C, .'.%e3>48 C##!" a%er a! AC, S'.%e3
5. COAL HANDLING PLANT
541 De@!%#! a! O:e/%e # C+P542 *e!era a'#&% # C+P54= O$era%#! /'/e. ! C+P54> Se/%#!. # C+P545 O$era%#! /'/e # /#a &!#a!"
546 La'#&% # KTPS /#a ha!!" $a!%547 E&$3e!% &.e ! C+P
=
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6.
ASH HANDLING PLANT
641 De@!%#! # a.h ha!!" .'.%e3642 *e!era a"ra3 # a.h ha!!" $a!%64= Re&re3e!% # a.h ha!!" $a!%64> Par%. # a.h ha!!" $a!%
64>41 #%%#3 a.h ha!!" .'.%e364>42 C#ar.e a.h ha!!" .'.%e364>4= Ar $rehea%er a.h ha!!" .'.%e364>4> ' a.h ha!!" .'.%e364>45 A.h .&rr' .$#.a .'.%e3
7. DM WATER SYSTEM AND CHEMICAL LABOATORY
741 S#&r/e. # a%er ! DM $a!%742 C#3$#.%#! ! a%er74= I3$#r%a!/e # a%er %rea%3e!%74> S%a"e. # %rea%3e!%
74>41 Pre-%rea%3e!% Pa!%74>42 De3!era;a%#! $a!%
9. GENERATOR AND GENERATOR AUILIARIES
41 Dee#$3e!% # ar"e *e!era%#r
42 a./ /#3$#!e!%. # a "e!era%#r
4= #r!" $r!/$e # S'!/hr#!#&. *e!era%#r
4> Ra%!" # *e!era%#r ! KTPS
45 *e!era%#r /##!" .'.%e3
!. RELAY SWITCHGEAR AND CIRCUITBREA"ER
. ELECTICAL CONTROL ROOM AND SWITCHYARD
1141 C#!%r# $a!e
1142 PLC r##3 a! .!"e !e a"ra3 # KTPP .%/h'ar
114= /#3$#!e!%. ! .%/h'ar
1.INTRODUCTION OF A THERMAL POWER PLANT
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1.1Ther3a $#er"e!era%#!$a!% #r %her3a$#er .%a%#! . %he 3#.%
/#!e!%#!a .#&r/e # ee/%r/ $#er4 Ther3a $#er $a!% . a.# reerre
a. /#a %her3a $#er $a!% a! .%ea3 %&r!e $#er $a!%.
The %he#r' # %her3a $#er .%a%#! #r #r!" # %her3a $#er .%a%#! .
er' .3$e4 A $#er "e!era%#! $a!% 3a!' /#!..%. # a%er!a%#r r&!.
%h he$ # .%ea3 %&r!e4 The .%ea3 . #%a!e r#3 h"h $re..&re
#er.4 *e!era' ! I!a %&3!#&. /#a r#! /#a a! $ea% are &.e
a. &e # #er4 The %&3!#&. /#a . &.e a. #er &e ha. #a%e
3a%%er r#3 8 %# == F a! a.h /#!%e!% 5 %# 16 F4 T# !/rea.e %he %her3a
e?/e!/' %he /#a . &.e ! %he #er ! $#er #r34
1.2 Line Diagram of Power Plant
1.3 O#ER#IEW OF "OLAGHAT THERMAL POWER STATION
Kolaghat Thermal Power Station. a 3a:#r %her3a $#er
.%a%#!! ,e.% e!"a4 I% . #/a%e a% Me/hea a$$r#4 55 3 r#3
K#a%a! %he P&ra Me!$&r .%r/%4 The $#er $a!% . #$era%e' ,e.% e!"a P#er Dee#$3e!% C#r$#ra%#! L3%e4
The $#er $a!% ha. . &!%. # 210 M, ea/h #r a %#%a /a$a/%'
# 12! MW4 The &!%. ere /#33..#!e ! %# .%a"e. &r!" %he
$er# # 18> %# 154
STAGE UNIT NO INSTALLED
CAPACITY$MW
%
DATE OF
COMMISSIONIN
G
STATUS
1 1 210 SEPT-10 OP
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1 2 210 MAR -186 OP
1 = 210 OCT-18> OP
2 > 210 APR-15 OP2 5 210 MAG-11 OP
2 6 210 JAN-1> OP
The AL #r +EL 3ae #er # .!"e r&3 a%er %&e !a%&ra
/r/&a%#! %'$e %h .&$erhea%er a! rehea%er.4The 3a3&3 /#!%#!.
ea$#ra%#! # %he #er . 700 T9hr a% 1=6 "9 cm2
a! 500H / %he
3a3&3 rehea%er # . 605 T9hr4The a%er /##e &r!a/e
a..&$erhea%er.rehea%er. a! e/#!#3.er. e!" .e-/#!%a!e
/#!.%r&/%#! a! are .&.$e!e r#3 .&$$#r%!" .%r&/%&re4
The +EL 3ae C-210-1=0 3#e 210 M, %&r!e . /#!e!.!" %a!e3
/#3$#&! %hree /'!er 3$&.e %'$e 3a/h!e %h !#;;e "#er!!"
a! re"e!era%e ee hea%!"4 The #&e # LP %&r!e !/#r$#ra%e. a
3&% eha&.% a&3e! .%a"e ! ea/h #4
The ra%e #&%$&% # %he "e!era%#r . 210 M, %h 3a! .%ea3 $ara3e%er.
e#re e3er"e!/' .%#$ ae e!" 1=0 a%a a! 5=5 C4 .%ea3 # a%
ae e #$e! #$era%#! . 670T9hr 4%he IP a! LP r#%#r. are /#!!e/%e
' a .e3-ee /#&$!"4
The /#!e!.er /##!" .'.%e3 . a /#.e .'.%e3 4There !#. ==19=F
/a$a/%' C4, $&3$. # 500 M3
9hr4 /a$a/%' a! !%ae $&3$ h#&.e .
#/a%e ! rer R&$!ara'a!4 There . a.# a a/ $&3$ #r 3a/h!e /##!"
# 2500 M3
9hr /a$a/%' 4 I! /##!" %here are /##!" a! .'.%e3. #r
ea/h &!%4 The /a$a/%' # 3ae-&$ a%er $&3$ . 2000 M3
9hr /a$a/%'
are #/a%e ! /##!" %#er.4
A /#.e /'/e DM a%er /##!" .'.%e3 . %here4%ha% .'.%e3 ee$.
.&$$'!" #r %he #er .'.%e3 a! 3a/h!e a&are. (ear!". .ea
ae.) 4DM $a!% ha. %# .%a"e4 S%a"e 2 ha. a&%#3a%e .'.%e34
The /#a re&re3e!%. # %he = &!%. a#&% 000T9a' are 3e% ' /#a
ha!!" $a!% ' /#a /#!e'#r /ha! /a$a/%' # 800 T9hr4
Ea/h 210 M, "e!era%#r . /#!!e/%e %# 220 K "r %hr#&"h a 2=5 MA
9G .%e$ &$ %ra!.#r3er4 #r a&are. UAT . /#!!e/%e ! T !e%#r #
16MA /a$a/%' 4I! .h&% #! =145 MA re.ere Tra!.#r3er ha. ee!!.%ae 4
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I% ha. a.# a! e?/e!% DC .'.%e3 #r e/%a%#! a! /#!%r# # 3a!'
ee/%r/a re. # >15 a! 220 4
N# A !.%a a !e .'.%e3 ! .%a"e = #r e%%er ha!!" a!
/#33..#!!" a! ATRS .'.%e3 e !.%ae .h#r%'4
.6 AD#ANTAGES AND DISAD#ANTAGES OF THERMAL POWER PLANT
A"#antage$%1) E/#!#3/a #r # !%a /#.% #%her %ha! a!' "e!era%!"$a!%4
2) La! re&re e.. %ha! h'r# $#er $a!%4
=) S!/e /#a . 3a! &e < %. /#.% . &%e /hea$ %ha! $e%r#9e.e .#
"e!era%#! /#.% . e/#!#3/a4
>) There are ea.er 3a!%e!a!/e4
5) Ther3a $#er $a!% /a! e !.%ae ! a!' #/a%#! here
%ra!.$#r%a%#! < & # a%er are aaae4
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Di$a"#antage$% 1) The r&!!!" /#.% #r a %her3a $#er .%a%#! .
/#3$ara%e' h"h &e %# &e 3a!%e!a!/e e%/4
2) Lar"e a3#&!% # .3#e /a&.e. ar $#&%#!4 The %her3a $#er .%a%#!
. re.$#!.e #r *#a ar3!"4=) The hea%e a%er %ha% /#3e. r#3 %her3a $#er $a!% ha. a! aer.e
ee/% #! %he e. ! %he a%er a! .%&r. %he e/##"'4
>) Oera e?/e!/' # %her3a $#er $a!% . # e e.. =0F4
2. UNIT OPERATION IN TPS
2.1 &oal 're'aration in TPS%
M#.% %her3a .%a%#!. &.e /#a a. %he 3a! &e4 Ra /#a . %ra!.$#r%e
r#3 /#a 3!e. %# a $#er .%a%#! .%e ' %r&/. ar"e.
.h$. #r raa' /ar.4 *e!era' he! .h$$e ' raa'. %he /#a /ar.
are .e!% a. a & %ra! # /ar.4 The /#a re/ee a% .%e 3a' e # ere!%
.;e.4 The raa' /ar. are &!#ae a% .%e ' r#%ar' &3$er. #r .e %%
&3$er. %# %$ #er #!%# /#!e'#r e%. e#4 The /#a . "e!era'
/#!e'e %# /r&.her. h/h /r&.h %he /#a %# a#&% =>!/h (1 33) .;e4
The /r&.he /#a . %he! .e!% ' e% /#!e'#r. %# a .%#ra"e $e4
N#r3a' %he /r&.he /#a . /#3$a/%e ' er. a. /#3$a/%!" #h"h' #a%e /#a a#. .$#!%a!e#&. "!%#!4
The /r&.he /#a . /#!e'e r#3 %he .%#ra"e $e %# .#. #r h#$$er. a%
%he #er. ' a!#%her e% /#!e'#r .'.%e34
2.2 (oiler o'eration%The #er . a re/%a!"&ar &r!a/ea#&% 50 ee%
(15 3) #! a .e a! 1=0 ee% (>0 3) %a4 I%. a. are 3ae # a e #
h"h $re..&re .%ee %&e. a#&% 24= !/he. (58 33) ! a3e%er4
P&er;e /#a . ar-#! !%# %he &r!a/e %hr#&"h &r!er. #/a%e a% %he
#&r /#r!er. #r a#!" #!e a #r %# #$$#.%e a. a! % . "!%e %#
ra$' &r! #r3!" a ar"e @rea a% %he /e!%re4 The %her3a
raa%#! # %he @rea hea%. %he a%er %ha% /r/&a%e. %hr#&"h %he #er
%&e. !ear %he #er $er3e%er4 The a%er /r/&a%#! ra%e ! %he #er .
%hree %# #&r %3e. %he %hr#&"h$&%4 A. %he a%er ! %he #er /r/&a%e. %
a.#r. hea% a! /ha!"e. !%# .%ea34 I% . .e$ara%e r#3 %he a%er
!.e a r&3 a% %he %#$ # %he &r!a/e4 The .a%&ra%e .%ea3 . !%r#&/e
!%# .&$erhea% $e!a!% %&e. %ha% ha!" ! %he h#%%e.% $ar% # %he
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
/#3&.%#! "a.e. a. %he' e% %he &r!a/e4 +ere %he .%ea3 . .&$erhea%e
%# 1000 (5>0 C) %# $re$are % #r %he %&r!e4
2.) Steam T*r+ine o'eration , 2.- Generator o'eration$%
A. a %&r!e a! "e!era%#r are /#!!e/%e %hr#&"h a /#33#! .ha% .# %.
#$era%#!. are e./re here #%h4 There . a h"h $re..&re %&r!e a%
#!e e! ##e ' a! !%er3ea%e $re..&re %&r!e %# # $re..&re
%&r!e. a! %he "e!era%#r4 A. .%ea3 3#e. %hr#&"h %he .'.%e3 a!
#.e. $re..&re a! %her3a e!er"' % e$a!. ! #&3e re&r!"
!/rea.!" a3e%er a! #!"er ae. a% ea/h .&//ee!" .%a"e %#e%ra/% %he re3a!!" e!er"'4 The e!%re r#%a%!" 3a.. 3a' e #er 200
3e%r/ %#!. a! 100 ee% (=0 3) #!"4 I% . .# hea' %ha% % 3&.% e e$%
%&r!!" .#' ee! he! .h&% #! (a% = r$3) .# %ha% %he .ha% !#%
# ee! ."h%' a! e/#3e &!aa!/e4 Th. . .# 3$#r%a!% %ha% % .
#!e # #!' @e &!/%#!. # a/#&% e3er"e!/' $#er a%%ere. #! .%e4
S&$erhea%e .%ea3 r#3 %he #er . eere %hr#&"h 1>16-!/h (=60
>10 33) a3e%er $$!" %# %he h"h $re..&re %&r!e here % a. !
$re..&re %# 600 $. (>41 MPa) a! %# 600 (=20 C) ! %e3$era%&re
%hr#&"h %he .%a"e4 I% e%. a 2>26-!/h (610660 33) a3e%er /#
rehea% !e. a! $a..e. a/ !%# %he #er here %he .%ea3 . rehea%e
! .$e/a rehea% $e!a!% %&e. a/ %# 1000 (5>0 C)4 The h#% rehea%
.%ea3 . /#!&/%e %# %he !%er3ea%e $re..&re %&r!e here % a. !
#%h %e3$era%&re a! $re..&re a! e%. re/%' %# %he #!"-ae #
$re..&re %&r!e. a! @!a' e%. %# %he /#!e!.er4
The "e!era%#r =0 ee% ( 3) #!" a! 12 ee% (=47 3) ! a3e%er
/#!%a!. a .%a%#!ar' .%a%#ra! a .$!!!" r#%#r ea/h /#!%a!!" 3e. #
hea' /#$$er/#!&/%#r!# $er3a!e!% 3a"!e%.here4 I! #$era%#! %
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"e!era%e. &$ %# 10000 a3$ere.a% 22000 #%.AC(210 M,e) a. % .$!. a%
e%her =000 r$3 .'!/hr#!;e %# %he $#er "r4 The r#%#r .$!. ! a
.eae /ha3er /##e %h h'r#"e!"a. .ee/%e e/a&.e % ha. %he
h"he.% !#! hea% %ra!.er /#e?/e!%# a!' "a. a! #r %.
# ./#.%'h/h re&/e. !a"e#..e.4 Th. .'.%e3 re&re. .$e/aha!!" &r!" .%ar%&$ %h ar ! %he /ha3er @r.% .$a/e ' /ar#!
#ee#re @!" %h h'r#"e!4 Th. e!.&re. %ha% %he
h"h' e$#.eh'r#"e!#'"e! e!r#!3e!% . !#% /rea%e4
2. Con"en$er o'eration , 2. CT o'eration%
The /#!e!.er /#!e!.e. %he .%ea3 r#3 %he eha&.% # %he %&r!e !%#
& %# a# % %# e $&3$e4 I %he /#!e!.er /a! e 3ae /##er %he
$re..&re # %he eha&.% .%ea3 . re&/e a! e?/e!/' #%he /'/e!/rea.e.4
The .&ra/e /#!e!.er . a .he a! %&e hea% e/ha!"er! h/h /##!"
a%er . /r/&a%e %hr#&"h %he %&e.4 The eha&.% .%ea3 r#3 %he #
$re..&re %&r!e e!%er. %he .he here % . /##e a! /#!er%e %#
/#!e!.a%e (a%er) ' #!" #er %he %&e. a. .h#! ! %he a:a/e!%
a"ra34 S&/h /#!e!.er. &.e .%ea3 e:e/%#r.#r r#%ar' 3#%#r-
re! eha&.%er.#r /#!%!&. re3#a # ar a! "a.e. r#3 %he .%ea3
.e %# 3a!%a! a/&&34
The $r#/e.. . .3ar %# %ha% # a raa%#r a! a!4 Eha&.% hea% r#3 %he
# $re..&re .e/%#! # a .%ea3 %&r!e r&!. %hr#&"h %he /#!e!.!"
%&e. %he %&e. are &.&a' @!!e a! a3e!% ar . $&.he %hr#&"h %he
@!. %h %he he$ # a ar"e a!4 The .%ea3 /#!e!.e. %# a%er %# e
re&.e ! %he a%er-.%ea3 /'/e4 Ar-/##e /#!e!.er. %'$/a' #$era%e
a% a h"her %e3$era%&re %ha! a%er-/##e er.#!.4 ,he .a!" a%er
%he e?/e!/' # %he /'/e . re&/e (re.&%!" ! 3#re /ar#! #e $er
3e"aa%% # ee/%r/%')4
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.%#ra"e .%e4 A.h e%ra/%#r . &.e %# ./har"e a.h r#3 M&!/$a .#
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).) (O4LE5 SSTEMS%
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). STEAM 3LOW%
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Eha&.% &e "a.e.4 M#re !#4 # water t*+e$3#re e %he hea%
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e/ha!"e .&ra/e4 N#4 # %&e. a! %&e /r#.. .e/%#! are $re-e."!e a.
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;4 #!-/#3er a! r.er4 Th. #! /#3er r.er a..e3' . a.# !#!
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3a!' %he a%e!% hea% # a$#r;a%#! # a%er4
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%he e!.%' ere!/e a! %he $re..&re hea #r !a%&ra /r/&a%#!4
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R.er. are %he a%er %&e. %hr#&"h h/h .%ea3 a%er %#-$ha.e 3%&re
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are &.&a' /#.e %# &r!a/e. he %he #!-/#3er. are aa' r#3 %he
&r!a/e.4
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a/hee ' %he ere!/e ! e!.%'he! %he a%er ! %he #er.
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e?/e!/'4 I! a%#! % re&/e. %he 3#.%&re /#!%e!% ! %he a%er .%a"e.# %he %&r!e a! %h&. !/rea.e. %he %&r!e !%er!a e?/e!/'4+#eer%he !/rea.e ! %e3$era%&re . 3%e ' %he $r#$er%e. # %he /#!.%r&/%#!3a%era. # #er. a! %&r!e.4 U.&a' %he #$%3&3 %e3$era%&re #.%ea3 . 3a!%a!e >50#C a% %he %&r!e !e%4
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%he r#%#r4 The .%ea3 %he! /ha!"e. re/%#! a! !/rea.e. %. .$ee
rea%e %# %he .$ee # %he ae.4 A $re..&re r#$ #//&r. a/r#.. #%h %he
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e/eera%!" %hr#&"h %he r#%#r %h !# !e% /ha!"e ! .%ea3 e#/%'
a/r#.. %he .%a"e &% %h a e/rea.e ! #%h $re..&re a! %e3$era%&reree/%!" %he #r $er#r3e ! %he r!" # %he r#%#r4
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24 Leaa"e #..e. Q S%ea3 eae. %he #er a! rea/he.
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The /#3$e%e r#%#r a..e3' . '!a3/a' aa!/e a% #$era%!" .$ee
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%&r!e /#3$#.e # ae. a%er!a%!" %h @e !#;;e. . /ae
a! 3$&.e %&r!e C&r%. %&r!e Ra%ea& %&r!e #r r#!-C&r%.
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hae .#3e 3e%h# # /#!!e/%!" !&a /'!er r#%#r.4 I% . a.# a
re&re3e!% %# /#!!e/% %he %&r!e. % . !e/e..ar' %# hae .#3e 3e%h## /#!!e/%!" !&a /'!er. %# /#!!e/% %he %&r!e %# %he a%er!a%#r
r#%#r4 %# a/hee %he.e /#!%#!. e &.e a e/e !#! a. a /#&$!"4
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S# .ha% /#&$!"
>4745 TURINE EARIN*SQ
14 JOURNAL EARIN*Q The %&r!e r#%#r a .&$$#r%e ' %# :#&r!a
ear!".4 #%h %he !#41 a! !#42 ear!". are #&e %%!" $a %'$e4
TAPPERED LAND T+URST EARIN*SQ The %hr&.% ear!" . #/a%e #! %he
3a! .ha% # %he %&r!e !e$e!e!%' 3#&!%e !.e %he .%a!ar %he
%hr&.% ear!" a.#r. %he aa %hr&.%4
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
>4746 TURINE SEALIN* SGSTEMQ A La'r!%h .ea . a %'$e # 3e/ha!/a
.ea %ha% $r#e. a %#r%&. $a%h %# he$ $ree!% eaa"e4 A La'r!%h
.ea 3a' e /#3$#.e # 3a!' "r##e. %ha% $re.. %"h%' !.e a!#%her
ae #r !.e a h#e4
La'r!%h .ea are &%;e a. e! "a a! a.# !%er .%a"e .ea.4
S%a%#!ar' a'r!%h .ea. are .%a!ar #r a 3&%.%a"e %&r!e. a!
"r##e. are 3a/h!e #! %he r#%a%!" $ar% %# 3$r#e .ea!" ee/%4
>48 TURINE SUPERISARG INSTRUMENT AND STREAM CONTROLQ
T&r!e .&$er.#r' !.%r&3e!% (TSI) . a "e!er/ %er3 &.e ! $#er
"e!era%#! !&.%r'. reer. %# !.%r&3e!%a%#! .'.%e3 %ha% .$e/a'
$er#r3 3ea.&re3e!% # /r%/a /#!%r# $ara3e%er. #! ar"e .%ea3
%&r!e "e!era%#r %ra!.4
The ##!" are 3ea.&re ! .&$er.#r' .'.%e3 # %&r!eQ
14 ra%#!24 Thr&.% ear!" ear=4 Eha&.% h## %e3$>4 O .'.%e3 $re..&re54 ear!" a! # ra! %e3$64 She %e3$74 ae $#.%#!.84 She a! r#%#r ere!%a e$a!.#!4 +2 %e3$era%&re a! $re..&re104 T&r!e "a! .ea!" $re..&re
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STEAM CONTROLQ
MAIN STEAM STOP ALEQ The Ma! .%ea3 .%#$ ae . #/a%e ! %he
3a! .%ea3 $$!" e%ee! %he #er a! %he #&%e% $$!" %# %&r!e
/a.!" %he 3a! .%#$ ae ha. #!e !e% a! %# e!%/a #&%e% $$e
/#!!e/%#!.4
The $r3ar' #r &!/%#! # 3a! .%ea3 .%#$ ae . %# &/' .h&% #
%he .%ea3 #4
T+E CONTROL ALE Q %he /#!%r# ae are arra!"e !%# a! &$$er a!
#er ae "r#&$ %h ea/h 3#&!%e #! /#33#! /he.% h/h . a!
!%e"ra $ar% # %he &$$er a! #er %&r!e #&%er .he. 4
C a3%. .%ea3 r#3 a&e /he.% # %. "r#&$ %# !&a !#;;e #4
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T+E INTERCEPT ALEQ
4.9 THE TURBINE GOVERNING COINTROL:The /#!%r# # a %&r!e %h
a "#er!#r . e..e!%a a. %&r!e. !ee %# e r&! &$ .#' %# $ree!%
a3a"e a! .#3e a$$/a%#!. (.&/h a. %he "e!era%#! # a%er!a%!"
/&rre!% ee/%r/%') re&re $re/.e .$ee /#!%r#4 U!/#!%r#e
a//eera%#! # %he %&r!e r#%#r /a! ea %# a! #er. $ee %r$ h/h
/a&.e. %he !#;;e ae. %ha% /#!%r# %he # # .%ea3 %# %he %&r!e %#/#.e4 I %h. a. %he! %he %&r!e 3a' /#!%!&e a//eera%!" &!% %
rea. a$ar% #%e! /a%a.%r#$h/a'4 T&r!e. are e$e!.e %# 3ae
re&r!" $re/.#! 3a!&a/%&re a! .$e/a &a%' 3a%era.4
D&r!" !#r3a #$era%#! ! .'!/hr#!;a%#! %h %he ee/%r/%' !e%#r
$#er $a!%. are "#er!e %h a @e $er/e!% r##$ .$ee /#!%r#4 Th.
3ea!. %he & #a .$ee . 100F a! %he !#-#a .$ee . 105F4 Th. .
re&re #r %he .%ae #$era%#! # %he !e%#r %h#&% h&!%!" a! r#$-
#&%. # $#er $a!%.4 N#r3a' %he /ha!"e. ! .$ee are 3!#r4A:&.%3e!%. ! $#er #&%$&% are 3ae ' .#' ra.!" %he r##$ /&re
' !/rea.!" %he .$r!" $re..&re #! a /e!%r&"a "#er!#r4 *e!era' %h.
. a a./ .'.%e3 re&re3e!% #r a $#er $a!%. e/a&.e %he #er a!
!eer $a!%. hae %# e /#3$a%e ! re.$#!.e %# %he !.%a!%a!e#&.
/ha!"e. ! re&e!/' %h#&% e$e!!" #! #&%.e /#33&!/a%#!4
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
5. CONDENSER&
541 De@!%#! # /#!e!.erQ S%ea3 /#!e!.er . a e/e ! h/h
%he eha&.% .%ea3 r#3 .%ea3 %&r!e . /#!e!.e ' 3ea!. #
/##!" a%er4 The 3a! $&r$#.e # a .%ea3 /#!e!.er ! %&r!e . %#
3a!%a! a # a/ $re..&re #! %he eha&.% .e # %he .%ea3 %&r!e4
A%er reea.!" r#3 !#;;e. %he .%ea3 ha. %# e$a! %# a "rea% e%e!%
#r /#!er%!" aaae e!er"' !%# % %# &.ae 3e/ha!/a #r4 S#
%he .%ea3 a%er #!" %. #r #e. !#% "e% /#!e!.e % !#% "e
re&re .$a/e %# #%her .%ea3 eh! % %# e$a! %# %. re&re
#&3e4
C#!e!.a%#! # .%ea3 ! a /#.e .'.%e3 /rea%e. a! e3$%' $a/e '
re&/%#! # #&3e # %he # $re..&re .%ea34 I% . #&! %ha% 1 K" #
r' .%ea3 a% 140== " 9 /32a.#&%e $re..&re ha. a #&3e # 1467=
3=he! % . /#!e!.e !%# a%er a% 100C ! a .%ea3 /#!e!.er %.
#&3e e/#3e. 040010>> 3=4 The #&3e # .%ea3 #& e %h&.
1916>> $ar%. # %he .$a/e !.e %he e..e a! %he $re..&re #& a
%# 042 " 9 /32a.#&%e $re..&re4 Th. 3ea!. $re..&re ! %he eha&.%# %he %&r!e a. %# 042 " 9 /32r#3 140== " 9 /324
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ELEMENTS O STEAM CONDENSER Q
1) C#!e!.er /ha3er here .%ea3 "e%. /#!e!.e4
2) C##!" a%er .&$$' h/h $r#e. /# a%er %# /#!e!.e
.%ea3 ' hea% e/ha!"!"4
=) ,e% Ar $&3$. The' /#e/% /#!e!.e .%ea3 %he ar a! &!-
/#!e!.e a%er a$#&r a! "a.e. r#3 /#!e!.er4
>) +#% e- ! h/h %he /#!e!.e .%ea3 . /#e/%e a! r#3 %
.%ea3 #er ee a%er 3a' e %ae! re&re4
542 ,ORKIN* O A CONDENSERQ
The 3a! hea% %ra!.er 3e/ha!.3 ! a .&ra/e /#!e!.er . %he
/#!e!.!" # .a%&ra%e .%ea3 #! %he #&%.e # .a%&ra%e .%ea3 #! %he
#&%.e #! %he %&e. a! %he hea%!" # %he /r/&a%!" a%er !.e %he
%&e.4
Th&. #r a "e! /r/&a%!" a%er #. ra%e %he a%er !e% %e3$era%&re
%# %he /#!e!.er e%er3!e. %he #$era%!" $re..&re # %he /#!e!.er a.
%h. %e3$era%&re . e/rea.e a! $re..&re . a.# e/rea.e4 A.e./re a#e %he e/rea.e ! %he $re..&re !/rea.e $a!% #&%$&%
a! %he e?/e!/' # $#er $a!%4
S#3e !#!-/#!e!.ae "a.e. 3&.% e e!%e #&% r#3 %he /#!e!.er4
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54= UNCTION O CONDENSER IN PO,ER CGCLEQ
14 &!/%#! # /#!e!.er . %# /rea%e a a/&&3 ' /#!e!.!" .%ea3
24 Re3#!" ..#e !#! /#!e!.ae "a.e. r#3 %he /#!e!.a%e
.%ea3
=4 C#!.er!" %he /#!e!.a%e #r re &.e a. %he ee a%er #r .&$$'
>4 Pr#!" a ea %"h% arrer e%ee! %he h"h "rae /#!e!.a%e
/#!%a!e %h!
54 Pr#!" a ea-%"h% arrer a"a!.% !"re.. $ree!%!" e/e.. a/
$re..&re %&r!e4
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54> CONENSER ASSOCIATIE EBUIPMENT AND T+EIR UNCTION Q
14 CEP- C#!e!.a%e r#3 /#!e!.er h#% e . $&3$e %hr#&"h 3a!
e:e/%#r. *a! /##er 1 LP hea%er !#1 *a! /##er !# 2LP hea%er. 2=
a! > &$ %# DE aera%#r ' =Z50F /a$/%' /#!e!.a%e e%ra/%#! $&3$. 4
N#r3a' %# $&3$. e ! #$era%#! #r "e!era%!" 210 M, 4
I% . a.# &.e ' ere!% $&r$#.eQ
14 Sea!" # ae. %h "a! .ea424 #r LP '$a.. %e3$ /#!%r#=4 #r /##!" #! %he .%ea3 &3$e ! .%ea3 %hr# # r#3 LP
'$a.. ae.4
24 L4P4 hea%er !#->- e%ra/%#! !# > . e%ra/%#! r#3 IP %&r!e a! .
/#!!e/%e %# LP hea%er !# > %h !#r3a $ara3e%er. # 645
a%a9H/ 4I% . $r#e %h h'ra&/a' #$era%e NR ES- !ear e%ra/%#!
$#!% a! 3#%#r;e "a%e ae ES-12 !ear hea%er /#!!e/%#!4
Lea # .%ea3 r#3 IP %&r!e r#!% a! +P %&r!e rear . e !%#
e%ra/%#! !#-> .%ea3 %hr#&"h .#a%!" ae AS->0 < AS-= 4
=4L4P +ea%er !#-=- E%ra/%#! !#-= . %hr e%ra/%#! r#3 IP T&r!e a!
. /#!!e/%e %# LP hea%er !#-= %h !#r3a $ara3e%er. 247 a%a926=H/ 4
>4 L4P +ea%er !#-2 --- e%ra/%#! !#-2 . %he #&r%h e%a/%#! r#3 LP
%&r!e a! . /#!!e/%e %# LP hea%er !#-2 %h !#r3a $ara3e%er.
1=72918= HC
54 L4P +ea%er !#-1 /#!..%. %h "e!era $ara3e%er 4
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64 *C- 1 ("a! /##er) "a! /##er !#-2 ra. ea # .%ea3 r#3
%hr $#/e% r#3 ar .e # +P a! IP %&r!e "a!.4 The .%ea3 .e #
%he "a! /##er NO-2 . a.# /#!!e/%e %# 3a! /#!e!.er 4*a! /##er
!#-2 %#"e%her %h %he =r$#/e% # %he %&r!e "a!. . %h&. aa'.
3a!%a!e a% 3a! /#!e!.er a/&&3 4
74 *C-2 --- *a! /##er !&3er 1 ra. # .%ea3 r#3 %he 1.%$#/e%
r#3 ar .e # +PIPLP %&r!e a! ar .e ea # .%ea3 r#3 ES
+PC I a! IPC4 I% e3$#'. a .3a e:e/%#r #r h/h %he #r!"
3e&3 . .%ea3 # # $ara3e%er. h/h /a! e %ae! e%her r#3
Deara%#r #r TAS .#&r/e4
546 A RIE IDEA O C, SGSTEMQ A% & #a #$era%#! # %he &!% a#&%
>80 T9hr # .%ea3 . eha&.%e !%# %# .&ra/e /#!e!.er 4 A#&%
27000T9hr # /##!" a%er . re&re #r /#!e!.!" %h. eha&.% .%ea3 4
The /##!" a%er . re&re #r /#!e!.!" %h. eha&.% .%ea3 4 %he
/##!" a%er . .&$$e ' %hree !#. # ==F /a$a/%' er%/a 3e #
$&3$ # 000T9hr4 /a$a/%' ea/h 4
18 !#. # /r/&a%!" $&3$. # a . &!%. are #/a%e ! %he /#33#! C4,
$&3$ +#&.e a! %ae .&/%#! r#3 %he /#33#! C4, a.! 4 Ea/h C4,
$&3$ . $r#e %h .e$ara%e .&/%#! r#3 %he /#33#! C4, a.! 4Ea/h /4 $&3$ . $r#e %h .e$ara%e .&/%#! a' %h .#a%!" "a%e 4
A %he $&3$ ./har"e !%# %he /#33#! 242 3 a C4, heaer .&$$'!"
%# %# %he %! /#!e!.er4 %he !#r3a !e% a! #&%e% # %he /#!e!.er4 The
!#r3a !e% a! #&%e% # %he /#!e!.er are %hr#&"h %he #%%#3 a! %#$
re.$e/%e'4 I! !e% a! #&% e% %here are 3#%#r #$era%e &%%er' ae.4
The h#% a%er #&%e% r#3 %he /#!e!.er ./har"!" !%# 242 3 a 4 P$e
%ae! %# /##!" a%er %#er $r#e #r ea/h &!% # =2000 T9h
/a$a/%e.4 The /##!" %#er . !&/e ra% /r#.. # %'$e /#!..%!" #8 !#. /e.4 The a%er e!%er %he .%r&%!" heaer a% %#er %#$ #.
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!%# .%r&%!" a.! h/h #r3. %he r## # %he %#er %hr#&"h
!&a ra!/h $$e. %# ea/h /e %h ae4 The a%er #. #! %#
## @ %hr#&"h %he !#;;e. $r#e #! %he a.!4 The r$$!" !
r#$e%. %hr#&"h %he @ /#e/%. a% #%%#3 a.!4 The ar #!" a/r#..
%he a%er .%ea3 ar#&! %he ## @ . .&/e ' %he a! a% %he %#$ a!./har"!" !%# a%3#.$here4 The /##e a%er /#e/%e a% #%%#3 a.!
#. a/ %# C4, a.! %hr#&"h %he !&a %&!!e # ea/h &!% %#
/#33#! %&!!e4
547 AC, SGSTEMQ T# !&3er. # $&3$. are &.e ! AC, .'.%e3 #r
/##!" $&r$#.e 4ea/h $&$ /a$a/%' # 2500 m3
9hr4 4I% a.# "#e. %hr#&"h
%he hea% e/ha!"er a! %he a%er &.e here . a./a' DM a%er4
6. COAL HANDLING PLANT
.1 DEINATION O COAL +ANDLIN* PLANTQC+P (C- C#a +- +a!!" P-
Pa!%)
Th. $r#$er' ha!e. %he /#a r#3 %. re/e$% %# %ra!.err!" % %# &!er.4
OJECTIE O COAL +ANDLIN* PLANTQ
14 T# .&$$' %he &a!%a # $r#/e..e /#a %# &!er. # C#a 3. #r
#er #$era%#!4
24 T# .%a/ %he /#a %# /#a 'ar4
642 *ENERAL LAGOUT O C+PQ
64= SECTIONS O C+PQ
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
14 Ma!a"e3e!% # /#a
24 Tra!.$#r%a%#! # %he C#a
=4 +a!!" # /#a
14 Ma!a"e3e!% # /#aQ
14 Ce!%ra "#er!3e!%
24 CIL
=4 ,CL
>4 Raa'
24 TRANSPORTION O COALQ
14r#aa' 24raa'
=4r#$ea'
,A*ON TIPPLERSQ a"#! %$$er. are a./a' %# %'$e. e./re
e#-
645 OPERATION CGCLE OR COAL UNLODIN* Q +ere . a e # /#a
&!#a!" # %he KTPS r#3 3e/hea a! #a"ha%4
Dra!" # KTPS 'ar are e# Q
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M EC ;E DA @K OL A
G ;A TS t at ion
S e& *r i t=
G at e
L o a"
P la& em en t+ =
5 a i lw a=
A tK T P
S2 a r
"
K T P SE n g i n e
a t ta & h m en t
A ir
5 elea $e
5 a e
$ h *n t in gf o r' la& em en ta t
T @;B
W T
PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
The basic operation cycle of coal unloading are described below.
645 LAGOUT O KTPS COAL +ANDLIN* PLANTQ
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
646 OPERATIONS CGCLE C+PQ
14 &!er!" /'/e
24 S%a/!" /'/e # C+P
=4 Re/a3!" /'/e # C+P
14 &!er!" /'/e # KTPSQ OR ,A*ONS are $a/e #! %he %ra/
h#$$er. /#!..%!" # 52 !#. h#$$er. # 80 %#!. /a$a/%'4 The !-3#%#!
e"hr"e .%&a%e a% $re %ra/ h#$$er e"h a! re/#r %he e"h%. #
#r a"#!.4 ,he! %he "a%e. # are #$e!e ' !%r#&/!" /#3$re..ear ! a/%&a /'!er /#a ! %he h#$$er4 +#$$er. are /#ere '
"ra%!". # (=00Z=00) 33 .;e 4#er.;e # /#a are r#e! 3a!&a'
!%# .3aer $e/e.4 Th. /#a . %he! e %# /#!e'#r. 2A91 < 291 '
$#&"h eeer. a! .&.e&e!%' /#!e'e %# %he .&r"e h#$$er.4 r#3
S&r"e h#$$er.4 r#3 .&r"e h#$$er. /#a . %ae! %# %he ra%!" eeer.
%hr#&"h R# "a%e. a! ra/ $!#! "a%e.4 ee!" # /#a . /' ra%!"
eeer. (D-> 50 51 52) r#3 here % . e %# /#!e'#r. 2A 2
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
N# %h. /#!e'#r. e%. e =A==C A>>C>D a! %he $r#/e.. . "#e. %# .%a/er 'ar # %he
/'/e4
24 STACKIN* PROCESSQ 6A 66C are 'ar /#!e'#r. %h a .%a/er /&3
re/a3er #! ea/h # %he3 4he ee!" /#a %# %he &!er. %he.e .%a/er
/&3 re/a3er re3a! ! re/% 3#e %here' %he SR.6A ee. /#a %#
/#! 7A9797C97 ' .&%ae $#.%#!!" %he a$ "a%e. *-=*-11a!
*-=84.3ar' 66C ee. /#a %# re3a!!" /ha!. 4
=4 RECLAIMIN* PROCESSQ %he /r&.he /#a r#3 %he .%#/ $e /a! a.# e
re/a3e %hr#&"h %he h#$$er. #er %he /#!e'#r -7A77C a! 7D 4
%he.e h#$$er. are e&$$e %h ra/ a! $!#! "a%e.4 C#a r#3 'ar -2
. e ! %he h#$$er. # ra%#r. N#-17 1812021222=2> ' #;er4 I!
%he .a3e a' #;er ee!" . #!e r#3 'ar !#-=4
A a./ /'/e #r re/a3!" $r#/e..Q
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
647 EBUIPMENTS USED IN C+P OPERATIONSQ
14 P& /h#r .%/hQ A .ere. .&/h .%/he. are arra!"e ! .ere. a%
a 13 .%a!/e #! %he .e # /#!e'#r e%4
24 ra%!" eeerQ The /#a .%#re ! a h&"e h& . /#e/%e #! %hee% %hr#&"h ra%#!. /rea%e ' %he ra%!" eeer.4
=4 a$ *a%e.Q The.e are &.e %# /ha!!e;e %he r#&%e # /#a
%hr#&"h a!#%her ! /a.e %he #r3er . r#e! #r &!hea%h'4 The a$ "a%e.
#$e! e% %he /#a $a.. a! % /#.e .%#$ 3#e3e!%4
>4 Ma"!e%/ .e$ara%#rQ The.e are &.e %# .e$ara%e %he err#&.
3$&r%e. r#3 %he /#a4
I4 INMS-! !e 3a"!e%/ .e$ara%#rII4 CMS-/r#.. e% 3a"!e%/ .e$ara%#r
4
54Me%a e%e/%#rQTh. e%e/% %he $re.e!/e # a!' err#&. a!
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64 e% e"h%erQ % . &.e %# ee$ a//#&!% # %he %e!.#! #! %he e%
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%%!" arra!"e3e!%Q
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741 De@!%#! # a.h ha!!" $a!% Q The a.h ha!!" .'.%e3
ha!e. %he a.h ' #%%#3 a.h ha!!" .'.%e3 /#ar.e a.h ha!!"
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74= Re&re3e!% # a.h ha!!" $a!%Q
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24 C#ar.e a.h ha!!" $a!%Q A.h "e!era%e ! E/#!#3;er h#$$er.
. ea/&a%e /#!%!&.' %hr#&"h &.h!" #e.4
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745 A.h .&rr' .$#.a .'.%e3Q #%%#3 A.h .&rr' ' a.h .&rr' a!
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841 S#&r/e. # a%er ! DM $a!%Q I! K#a"ha% Ther3a $#er .%a%#!
a%er are .&$$e ! DM Pa!%-
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II4 T# "e ae&a%e $r#%e/%#! %# ar#&. 3e%a/ .&ra/e r#3
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84>41 Pre-%rea%3e!% $a!% Q A # /har% /a! e $re.e!%e re"ar!" %h.
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54 D.!e/%#!Q The $r#/e.. # !" .ea.e-/a&.!" 3/r##r"a!.3.4
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84>42 DEMINARALI[ATION PLANTQ
DEMINERALI[ATION G ION- E\C+AN*E PROCESS------
I#! e/ha!"e . %he reer.e !%er/ha!"e # #!. e%ee! a .# (#!
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,EAK ACID CATION (,AC)Q,ea a/ /a%#! e/ha!"e re.!. ere %here/ha!"e a/%%' r#3 a /ar#'/ "r#&$ (-COO+)4 ,he! #$era%e ! %he
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STRON* ACID CATION (SAC)Q SAC re.!. /a! !e&%ra;e .%r#!" a.e. a!
/#!er% !e&%ra .a%. !%# %her /#rre.$#!!" a/.4SAC re.!. ere %her
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9. GENERATOR *e!era%#r #r %he a%er!a%#r a. % &.a' /ae . %he
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S%a%#r !!". a! !.&a%#!Q
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R#%#r !!". a! re%a!!" r!".Q The r#%#r /arre. %he @e !!".4Ser ear!" /#$$er (/#!%a!!" 040=) . &.e #r %he !!". %h 3/aa. %he !.&a%#! e%ee! /#!&/%#r.4 A 3e/ha!/a' S%r#!" !.&a%#r
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M!3;e ee/%r/a 3e/ha!/a a! /#rr#.#! $r#e3.
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Per3a!e!% 3#!%#r!" a! ere!%a $re..&re re"&a%#! # h'r#"e!
a! #
O .ea 3a!%e!a!/e
ar a! h'r#"e! .e$ara%#! # @%ra%#! %e3$era%&re re"&a%#!
*e!era%#r E/%a%#!Q
The $r#/e.. # "e!era%!" a 3a"!e%/ @e ' 3ea!. # a! ee/%r/
/&rre!% . /ae e/%a%#!4 I% $r#e. $#er %# %he @e !!".
%h&. $r#&/e @e #r r#%#r4
r&.h %'$e e/%er 9 S%a%/ e/%a%#!QR#%#r e ,!!" . /#!!e/%e%# S$ r!" 3#&!%e #! R#%#r4
E/%a%#! . $r#e ' /&rre!% %ra!.er ' /#!%a/% %hr#&"h Car#!
r&.he. S$ r!" a! @e ea4
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r&.h e.. e/%erQ
*e!era%#r Pr#%e/%#!Q
U!er Ee/%r/a Pr#%e/%#! a "e!era%#r . .&:e/%e %# ee/%r/a %ra/e.
3$#.e #! %he !.&a%#! # %he 3a/h!e 3e/ha!/a #r/e. a/%!" #! %he
ar#&. $ar%. # %he 3a/h!e a! %e3$era%&re r.e.4 The.e are %he 3a!
a/%#r. h/h 3ae $r#%e/%#! !e/e..ar' #r %he "e!era%#r #r a%er!a%#r4
Ee! he! $r#$er' &.e a 3a/h!e ! %. $ere/% r&!!!" /#!%#! #e.!#% #!' 3a!%a! %. .$e/@e ra%e $er#r3a!/e #r 3a!' 'ear. &% %
#e. a.# re$ea%e' %h.%a! /er%a! e/e.. # #er #a4 +e!/e
$ree!%e 3ea.&re. 3&.% e %ae! a"a!.% #er#a. a! a!#r3a
/#!%#!. # %he 3a/h!e .# %ha% % /a! .ere .ae'4 De.$%e # .#&!
e?/e!% e."! /#!.%r&/%#! #$era%#! a! $ree!%e 3ea!. #
$r#%e/%#! %he r. # %ha% a&% /a!!#% e /#3$e%e' e3!a%e r#3 a!'
3a/h!e4 The e/e. &.e ! "e!era%#r $r#%e/%#!Be!.&re %he a&%
3ae ea a. &/' a. $#..e4 A! ee/%r/a "e!era%#r /a! e
.&:e/%e %# e%her !%er!a a&% #r e%er!a a&% #r #%h4 The "e!era%#r.are !#r3a' /#!!e/%e %# a! ee/%r/a $#er .'.%e3 he!/e a!' a&%
#//&rre ! %he $#er .'.%e3 .h#& a.# e /eare r#3 %he "e!era%#r
a. .##! a. $#..e #%her.e % 3a' /rea%e $er3a!e!% a3a"e ! %he
"e!era%#r4 The !&3er a! are%' # a&%. #//&r ! "e!era%#r are h&"e4
Tha% . h' "e!era%#r #r a%er!a%#r . $r#%e/%e %h .eera $r#%e/%e
./he3e.4 The "e!era%#r $r#%e/%#! . # #%h ./r3!a%e a! !#!-
./r3!a%e %'$e4 *rea% /are . %# e %ae! ! /##r!a%!" %he .'.%e3.
&.e a! %he .e%%!". a#$%e .# %ha% %he .e!.%e .ee/%e a!
./r3!a%e "e!era%#r $r#%e/%#!./he3e . a/hee4
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Pr#%e/%#! a"a!.% I!.&a%#! a&reQ
S%a%#r Ear%h a&% Pr#%e/%#!
R#%#r Ear%h a&% Pr#%e/%#!
Pr#%e/%#! a"a!.% S%a%#r Oerhea%!"
L# a/&&3 Pr#%e/%#!
Pr#%e/%#! a"a!.% L&r/a%#! O a&re
Pr#%e/%#! a"a!.% L#.. # #er r!"
Pr#%e/%#! a"a!.% Pr3e M#er a&re
Oer S$ee Pr#%e/%#!
Pr#%e/%#! a"a!.% R#%#r D.%#r%#!
Pr#%e/%#! a"a!.% ra%#!
9.RELAY AND SWITCHGEAR AND CIRCUIT BREA"ER&
RELAGQ A rea' . a&%#3a%/ e/e h/h .e!.e. a! a!#r3a /#!%#! #
ee/%r/a /r/&% a! /#.e. %. /#!%a/%.4 The.e /#!%a/%. ! %&r!. /#.e a!
/#3$e%e %he /r/&% reaer %r$ /# /r/&% he!/e 3ae %he /r/&% reaer
%r$$e #r ./#!!e/%!" %he a&%' $#r%#! # %he ee/%r/a /r/&% r#3
re.% # %he hea%h' /r/&%4
Pickup level of actuating signal: The value of actuating uantit! "voltage o#
cu##ent$ %hich i& on th#e&hol' a(ove %hich the #ela! initiate& to (e o)e#ate'.
If the value of actuating uantit! i& inc#ea&e'* the elect#o+agnetic effect of the
#ela! coil i& inc#ea&e' an' a(ove a ce#tain level of actuating uantit! the +oving
+echani&+ of the #ela! ,u&t &ta#t& to +ove.
Reset level:The value of cu##ent o# voltage (elo% %hich a #ela! o)en& it& contact&
an' co+e& in o#iginal )o&ition.
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Operating time of relay --u&t afte# ecee'ing )ic/u) level of actuating uantit!
the +oving +echani&+ "fo# ea+)le #otating 'i&c$ of #ela! &ta#t& +oving an' it
ulti+atel! clo&e the #ela! contact& at the en' of it& ,ou#ne!. The ti+e %hich ela)&e&
(et%een the in&tant %hen actuating uantit! ecee'& the )ic/u) value to the in&tant%hen the #ela! contact& clo&e.
Reset time of relay The ti+e %hich ela)&e& (et%een the in&tant %hen the
actuating uantit! (eco+e& le&& than the #e&et value to the in&tant %hen the #ela!
contact& #etu#n& to it& no#+al )o&ition.
Reach of relay 0 'i&tance #ela! o)e#ate& %heneve# the 'i&tance &een (! the #ela!
i& le&& than the )#e1&)ecifie' i+)e'ance. The actuating i+)e'ance in the #ela! i&the function of 'i&tance in a 'i&tance )#otection #ela!. Thi& i+)e'ance o#
co##e&)on'ing 'i&tance i& calle' #each of the #ela!.
2o%e# &!&te+ )#otection #ela!& can (e catego#i3e' into 'iffe#ent t!)e& of #ela!&.
Ba&e' on Cha#acte#i&tic the )#otection #ela! can (e catego#i3e' a&1
14 De@!%e %3e rea'.
24 I!er.e %3e rea'. %h e@!%e 3!3&3 %3e(IDMT)
=4 I!.%a!%a!e#&. rea'.4
a.e #! # #"/ %he $r#%e/%#! rea' /a! e /a%e"#r;e a.-
14 Dere!%a4
24 U!aa!/e4
=4 Ne&%ra .$a/e3e!%4>4 Dre/%#!a4
54 Re.%r/%e ear%h a&%4
64 Oer &!"4
74 D.%a!/e ./he3e.4
84 &. ar $r#%e/%#!4
4 Reer.e $#er rea'.4
Ther3aQOT %r$ (O Te3$era%&re Tr$) () ,T %r$ (,!!" Te3$era%&re
Tr$) (C) ear!" %e3$ %r$ e%/4
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#a% %'$eQ &/hh#; ,a%er ee C#!%r#.
S,ITC+*EARQ A .%/h"ear #r ee/%r/a .%/h"ear . a "e!er/ %er3h/h !/&e. a %he .%/h!" e/e. a..#/a%e %h 3a!' $#er
.'.%e3 $r#%e/%#!4 I% a.# !/&e. a e/e. a..#/a%e %h /#!%r#
3e%er!" a! re"&a%!" # ee/%r/a $#er .'.%e34 A..e3' # .&/h
e/e. ! a #"/a 3a!!er #r3. a .%/h"ear4 Th. . er' a./
e@!%#!# .%/h"ear.
S%/h"ear ha. %# $er#r3 %he &!/%#! # /arr'!" 3a!" a! rea!"
%he !#r3a #a /&rre!% e a .%/h a! % ha. %# $er#r3 %he &!/%#! #
/ear!" %he a&% ! a%#! %# %ha% % a.# ha. $r#.#! # 3e%er!" a!
re"&a%!" %he ar#&. $ara3e%er. # ee/%r/a $#er .'.%e34 Th&. %he
.%/h"ear !/&e. /r/&% reaer /&rre!% %ra!.#r3er #%a"e
%ra!.#r3er $r#%e/%#! rea' 3ea.&r!" !.%r&3e!% ee/%r/a .%/h
ee/%r/a &.e 3!a%&re /r/&% reaer "h%e!!" arre.%#r #r .&r"e
arre.%#r ee/%r/a .#a%#r a! #%her a..#/a%e e&$3e!%4
CIRCUIT REAKERQ Ee/%r/a /r/&% reaer . a .%/h!" e/e h/h
/a! e #$era%e 3a!&a' a. e a. a&%#3a%/a' #r /#!%r#!" a!
$r#%e/%#! # ee/%r/a $#er .'.%e3 re.$e/%e'4 A. %he 3#er! $#er
.'.%e3 ea. %h h&"e /&rre!%. %he .$a/a a%%e!%#! .h#& e "e!
&r!" e."!!" # /r/&% reaer %# .ae !%err&$%#! # ar/ $r#&/e
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&r!" %he #$era%#! # /r/&% reaer4 Th. a. %he a./ e@!%#! #
/r/&%reaer4
,#r!" Pr!/$e # Cr/&% reaerQ The /r/&% reaer 3a!' /#!..%. #
@e /#!%a/%. a! 3#!" /#!%a/%.4 I! !#r3a `#!` /#!%#! # /r/&%
reaer %he.e %# /#!%a/%. are $h'./a' /#!!e/%e %# ea/h #%her &e %#
a$$e 3e/ha!/a $re..&re #! %he 3#!" /#!%a/%.4 There . a!
arra!"e3e!% .%#re $#%e!%a e!er"' ! %he #$era%!" 3e/ha!.3 #
/r/&% reaer h/h . rea;e .%/h!" ."!a "e! %# %he reaer4
The $#%e!%a e!er"' /a! e .%#re ! %he /r/&% reaer ' ere!% a'.
e ' e#r3!" 3e%a .$r!" ' /#3$re..e ar #r ' h'ra&/
$re..&re4 &% ha%eer %he .#&r/e # $#%e!%a e!er"' % 3&.% e reea.e
&r!" #$era%#!4 Reea.e # $#%e!%a e!er"' 3ae. .!" # %he 3#!"
/#!%a/% a% e%re3e' a.% 3a!!er4 A /r/&% reaer hae #$era%!" /#.
(%r$$!" /#. a! /#.e /#) he!eer %he.e /#. are e!er";e '
.%/h!" $&.e %he $&!"er !.e %he3 .$a/e4 Th. #$era%!" /#
$&!"er . %'$/a' a%%a/he %# %he #$era%!" 3e/ha!.3 # /r/&%
reaer a. a re.&% %he 3e/ha!/a' .%#re $#%e!%a e!er"' ! %he
reaer 3e/ha!.3 . reea.e ! #r3. # !e%/ e!er"' h/h 3ae.%he 3#!" /#!%a/% %# 3#e a. %he.e 3#!" /#!%a/%. 3e/ha!/a'
a%%a/he %hr#&"h a "ear eer arra!"e3e!% %h %he #$era%!"
3e/ha!.34 A%er a /'/e # #$era%#! # /r/&% reaer %he %#%a .%#re
e!er"' . reea.e a! he!/e %he $#%e!%a e!er"' a"a! .%#re ! %he
#$era%!" 3e/ha!.3 # /r/&% reaer ' 3ea!. # .$r!" /har"!"
3#%#r #r ar /#3$re..#r #r ' a!' #%her 3ea!.4 T !# e hae
./&..e a#&% 3e/ha!/a #r!" $r!/$e # /r/&% reaer. &% %here
are ee/%r/a /hara/%er.%/. # a /r/&% reaer h/h a.# .h#& e
/#!.er ! %h. ./&..#! # #$era%#! # /r/&% reaer.
A//#r!" %# %her ar/ &e!/h!" 3ea %he /r/&% reaer/a! e e
a.-
14 O /r/&% reaer4
24 Ar /r/&% reaer4
=4 S6/r/&% reaer4
5>
http://www.electrical4u.com/electrical-circuit-breaker-operation-and-types-of-circuit-breaker/http://www.electrical4u.com/oil-circuit-breaker-bulk-and-minimum-oil-circuit-breaker/http://www.electrical4u.com/air-circuit-breaker-air-blast-circuit-breaker/http://www.electrical4u.com/electrical-circuit-breaker-operation-and-types-of-circuit-breaker/http://www.electrical4u.com/oil-circuit-breaker-bulk-and-minimum-oil-circuit-breaker/http://www.electrical4u.com/air-circuit-breaker-air-blast-circuit-breaker/ -
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>4 a/&&3 /r/&% reaer4
A//#r!" %# %her .er/e. %he /r/&% reaer /a! e e a.-
14 O&%##r /r/&% reaer
24 I!##r reaer4A//#r!" %# %he #$era%!" 3e/ha!.3 # /r/&% reaer %he' /a! e
e a.-
14 S$r!" #$era%e /r/&% reaer4
24 P!e&3a%/ /r/&% reaer4
=4 +'ra&/ /r/&% reaer4
!.ELECTRICAL CONTROL AND SWITCHYARD
1041 C#!%r# Pa!eQ C#!%r# $a!e . a /a!e% h/h /#!%a!. ee/%r/a
/#3$#!e!%. %# /#!%r# %he 3#%#r. a! e&$3e!%.4
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CALESQCae. are &.e #r %he !%er/#!!e/%#!4 T# %'$e. # /ae. are
&.e4 P#er /ae a! /#!%r# /ae4
14 P#er /ae. (h/h . &.e %# /#!!e/% %he 3#%#r %# $a!e /#3$#!e!%
a! $a!e %# 3a! .&$$')
24 C#!%r# /ae. (h/h . &.e %# /#!!e/% %he /#!%r# /r/&%.)
US ARQI!/#3!" .&$$' . /#!!e/%e %# &. ar a! .%r&%e r#3
&. ar4 I% . !#r3a' 3ae ' A&3!&34
MC (M!a%&re Cr/&% reaer.)Q
MC . a $r#%e/%!" e/e4 I% . &.e
e#re %he eeer4 Th. .h#& e .ee/%e a//#r!" %# %he /a$a/%' # %he
eeer4
MCC (M#& Ca.e Cr/&% reaer)Q
I! 3#.% # %he /a.e. %he MCC &.e
a. a! !/#3er #r h"her /a$a/%' eeer. #r e%%er $r#%e/%#!4
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ELC (Ear%h Leaa"e Cr/&% reaer)Q The ELC . a.# !#! a. RCC4
The e/e &.e #r %he $r#%e/%#! a"a!.% %he ear%h eaa"e /&rre!% a!
re.&a /&rre!%4 I% .h#& e @e e#re %he
!/#3er4
INCOMERQ
The a./ .&$$' /#!!e/%e %# %h. !/#3er4 I% a.# /ae a.
SU(S%/h &.e U!%)4 I% /#!%a!. #!e ha!e %h &.e &!%4 O!/e % .
%&r!e ON %he .&$$' $a.. %# %he !e% .%a"e %hr#&"h &.e a!' 3a:#r
a&% #//&r. ! .e $a!e #ar % %r$ a! % .#a%e .&$$'4
SELECTOR S,ITC+QSee/%#r . .%/h . &.e #r ON9O $&r$#.e a! #r
.ee/%!" %he 3#e # #$era%#! e a&%#93a!&a4
S%ar%er.Q
are &.e #r .%ar%!" %he 3#%#r. .ae'4 Ma!' %# %'$e. #
.%ar%er. are %here4 DOL .%ar%er. a! S%ar% %# e%a4 D# .%ar%er . e!#&"h#r %he 3#%#r. %h $#er e.. %ha! 10 h$4
OER LOAD RELAGQOer #a rea' . #r %he $r#%e/%#! # 3#%#r r#3 %he
#er #a4 I% .e!.e. %he #a /&rre!% a! %r$. % e/ee. %he 3%4
C&rre!% 3% ha. %# e .e% 3a!&a'4 I% .h#& e 80F # %he & #a
/&rre!%4
TIMERQ
O$era%#! # %3er . .3ar %# rea'4 &% a ea' . %here #r
a/%&a%#!4 ,e /a! .e% %he %3e ea' 3a!&a' a//#r!" %# #&r
re&re3e!%4 I% . er' 3&/h e..e!%a #r .%ar% %# e%a /#!er.#!4
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CONTACTORQ
C#!%a/%#r . a! e..e!%a /#3$#!e!% ! %he /#!%r# $a!e4 I%
a/%&a%e. he! %he ."!a r#3 %he /#!%r#er (PLC Rea' #"/) /#3e.4 I% .
.3ar %# rea'4 I% . /#.%er %ha! rea'4 I% . &.e #r a h"her #a4
1042 SIN*LE LINE DIA*RAM O KTPP S,ITC+GARDQ
COMPONENTS IN S,ITC+GARDQ
L"h%e!!" arre.%er.
C&rre!% Tra!.#r3er (C4T4)
P#%e!%a Tra!.#r3er (P4T4)
L!e .#a%#r %h Ear%h!" .%/h
S6Cr/&% reaer %h .%ar%!"re..%a!/e
&. .#a%#r
= $ha.e rea/%#r
,ae %ra$
P#er %ra!.#r3er.
Cae. %re!/h < %ra'
re@"h%!" a/%'
L"h%e!!" arre.%er.Q The "h%e!!" arre.%er. (L4A4) are &.e %# "r#&!
%he h"h #%a"e 3$&.e a!" #! !e &r!" "h%e!!"4L4A4 # a %he
!e. /#!!e/%e %# a &. are /#!!e/%e ! $arae ! #rer %# e!.&re
%he $r#$er "r#&!!" # .&r"e a. e a. %# !/rea.e %. e4The L4A4
/#re . 3ae &$ # [!/ Oe ([!O2)4 I% a/%. a. a !#!-!ear re..%a!/e
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4e4 % #er. a er' h"h re..%a!/e &r!" !#r3a /#!%#!. a! #er.
# re..%a!/e %# %he .&r"e #%a"e.4
C&rre!% Tra!.#r3er (C4T4)QU.e %# 3ea.&re $ha.e /&rre!%4
14 P#%e!%a Tra!.#r3er. (P4T4) QU.e %# 3ea.&re $ha.e %# !e&%ra#%a"e4
I! %h. 'ar a% .#3e $a/e. CT (Ca$a/%e #%a"e Tra!.#r3er.) are
&.e h/h #e. &!/%#! # PT a. e a. a...%!" %he ,ae Tra$4
Ce!%re rea I.#a%#r D#&e rea I.#a%#r Pa!%#"ra$h %'$e&. .#a%#r.
The !e .#a%#r. are &.e %# .#a%e %he !e (a%er %he #$era%#! #
#$e!!" C44) &!er 3a!%e!a!/e r#3 %he hea%h' .'.%e3 h/h
#%her.e 3a' "e% re.&%e ! L-* a&%4
The &. .#a%#r. are &.e %# .#a%e %he &. &!er 3a!%e!a!/e4
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I! %h. .&.%a%#! !#r3a' !e .#a%#r. ere /e!%re rea %'$e
.#a%#r. he %he &. .#a%#r. ere e%her #&e rea %'$e OR
$a!%#"ra$h %'$e .#a%#r.4
The ./ %'$e .%r&/%&re a% %he %$. # /e!%re rea %'$e .#a%#r . %#
re&/e %he /#r#!a #.. he %he' are #$e!4
Cr/&% reaer.QI! %h. .&.%a%#! a3#.% a %he /r/&% reaer. areS6%'$e /r/&% reaer.4
P#er %ra!.#r3erQ%# %'$e # $#er %ra!.#r3er.Q1) >00 220 a!
2) 220 1=2
The /##!" .'.%e3 e3$#'e . #r/e ar #r/e #4
Cae. %re!/h < %ra'Q The /ae. %ha% /#e/% %he /#33&!/a%#! ."!a.
r#3 !.%r&3e!% %ra!.#r3er. /r/&% reaer. .#a%#r. ae %ra$.
e%/4 are 3ae %# r&! ! /ae %re!/h %#ar. %he /#!%r# r##34
IIRE I*+TIN* ACILITGQ A. # . &.e a. /##a!% a! #' !.&a%#r
%here are $#..%e. # @re ! /a.e # .h#r% /r/&%.4
re @"h%!" a/%' aaae ! %# a'. ! %h. 'ar4
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
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7/18/2019 thermal power plant project
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
6=
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7/18/2019 thermal power plant project
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
6>
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7/18/2019 thermal power plant project
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
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7/18/2019 thermal power plant project
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
66
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7/18/2019 thermal power plant project
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)
67
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7/18/2019 thermal power plant project
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PROJECT REPORT ON INDUSTRIAL AUTOMATION AT KTPS(18-06-2015 TO 11-07-2015)