thermal processing equipment for...

Thermalprocessingequipmentforlaboratories2017 Vilnius,Lietuva

Whatwedo?1

Standardanduniquesolutionsforvariousheattreatmentprocesses.

FurnacesandOvensupto1600° Cforlaboratoriesandindustry.

ü Relevantinternationalstandards;

ü Excellentqualityandreliability;

ü Individualsolutionsforeachneedsatanaffordableprice.

History&Present

FOUNDATIONofalaboratoryelectricfurnacefactory

in Utena.

MERGINGWith JCSUmega-thelargestmetalprocessingcompanyin

the BalticStates.

2

WINNING“Lithuanianproductoftheyear

2013”nominationforadevelopmentofanewfurnace SNOL8,2/1100

PRODUCINGFirstproduct:

MufflefurnaceMP-2M

2004 2010 2013 2015

1960 1961 1980 20131990

WINNING“Lithuanianproductoftheyear2015”nomination foradevelopmentofanew

oven SNOL2x6405/150

DEVELOPMENTNewserialmodel420/300forpolymerisation;

Ourfirstcustomizedorder.

NEWLINENewdryingovenslineupto300◦Cwithforced

airflowandexcellentuniformity.

Otherthermallprocessingequipment

Laboratoryheattreatmentequipment4

Hightemperatureelectricfurnaces

Lowtemperatureelectricovens

Mufflefurnaces

Chamberfurnaces

Ceramicchamberfurnaces

Ashingfurnaces

Tubefurnaces

ShaftfurnacesProtectiveatmosphereovens

Chamberovensupto200C◦

Multi-chamberovens

Chamberovensupto350C◦

Hightemperature:Mufflefurnaces

T,C◦working

1300

1100

Volume,l8,2 13 223 39

Dooropeningoptional:ü Topü Bottomü Sided

Chamber:ü Heatingelements

vacuumedintohighqualityceramicfiber

ü Heatingfrom4directionsü Ceramicbottomplate

Control:ü PIDelectronicregulator,

doubledigitaldisplayü Microprocessor

temperaturecontrollerOmron/Eurotherm

APPLICATION:METALCERAMICSGLASS PROCESS:SINTERINGTEMPERINGSOLDERINGBRAZINGFUSING

For1300C◦Heatingelementsexposed

4

Withprogramsettosaveenergy– youcansaveup

to20%

Heatingfrom2to6

sides!

Hightemperature:Chamberfurnaces

T,C◦working

1600

1200

Volume,l30 408 80

Chamber:ü Fiberplateswithheating

elements:1100C◦ vacuumizedinfiber1300C◦ ingroves1300C◦ ontubesü Ceramicbottomplate

Control:

1300

1100

Dooropeningoptional:

ü To the right

ü PIDelectronicregulatordoubledigitaldisplay

ü MicroprocessortemperaturecontrollerOmron/Eurotherm

PROCESS:SINTERINGTEMPERING

4

Control:

For1300C◦Heatingelementsexposed

Hightemperature:Ceramicchamberfurnaces

T,C◦working

1200

Volume,l7,2 124 15


ü Totheright

ü Totheleft

Chamber:

1300

1100

ü Solidceramicchamberwithheatingelements:

900,1200C◦ enclosed1100,1300C◦ exposed

ü Ceramicbottomplate



4

Closedelements

Openelements

PROCESS:ANNEALINGHARDENINGCUPPELLATIONSINTERINGTEMPERING

Control:

Hightemperature:Ashingfurnaces

T,C◦working

1300

1100

Volume,l7,2 824 13


Chamber:ü Solidceramic,muffle

orfiberchamberü Fan-assistedchimneyfor

smokeandhumidityextraction

1200

900

30126,7 153 22 40

ü Topü Bottomü Sided



PROCESS:ASHINGBURN-OFF

4

Control:

Theairisdrawnininthebackandblownoutatthefront.

ü PIDelectronicregulator,doubledigitaldisplay


Lowtemperature:Chamberovens300◦C

T,C◦working

Volume,l60 12020 220


ü Totheright/twodoorsü Hermeticallyclosed

ü Doublemechanicaldoorlock

Chamber:ü Stainlesssteel (AISI304)ü Horizontalair

circulationü 2standardshelvesor

more300

420

Adjustablevalveinthebackofthe

oven.

4

PROCESS:DRYING





T,C◦working

Volume,l58 67

350


ü Totherightü Hermeticallyclosed

Chamber:ü Stainlesssteel(AISI304)ü Economicalversionwith

mildsteelü Forced/naturalair

circulationü 3standardshelves

Forcedaircirculation

Naturalaircirculation

4

PROCESS:DRYING





T,C◦working

Volume,l24 200

200


ü Totheright/twodoorsü Hermeticallysealed

Chamber:ü Stainless(AISI304)ü Economicalversionwith

mildsteelü Forced/naturalair

circulationü 2standardshelvesormore

Forcedornaturalaircirculation

Naturalaircirculation

4

PROCESS:DRYING




Lowtemperature:Multi-chamberovens

T,C◦working

Volume,l4X80 2X240


ü 2or4doors;ü Hermeticallysealed.

Chamber:

ü Stainless/mildsteel;ü Forced/naturalair

circulation;ü 4 standardshelves.

200

4

PROCESS:DRYING




Other:Tubefurnaces

T,C◦working

Volume,l0,25 0,350,2 0,5

Closure:

ü 2plugsforbothsides

Tubes:Diameters:

ü 35mmü 40mmü 48mmü 58mm

1250

APPLICATION:DETERMINATIONOFCARBON

4




Other:Shaftfurnaces

T,C◦working

Volume,l10 75


ü Fromthetop.

Chamber:

900

600

ü Solidceramicorstainlesssteelchamber;

ü Heatingelements–enclosed;

ü Ceramicheathplates.

APPLICATION:TEMPERINGANEALINGMELTING

4




Other:Protectiveatmosphereovens

T,C◦working

Volume,l78

Dooropening:

ü Optional

Chamber:

ü Protectivegasbox&equipmentforgasinlet;

ü Gas:Nitrogenorargon.1250

APPLICATION:PROTECTIVEATMOSPHARE

1100

8,2 13 22 39

4

CustomizedforYOU! Choose:4

T,C◦working

1300

1100

Volume,l7,2 824 13

1200

900

30126,7 153 22 40

1600

Choosesize

Temperature

Chamber

Controller

Process

Dooropening

Hardening TemperingAnnealing SinteringMelting Ashing

3to80l

900to1600C◦

FibermuffleFiberchamberCeramicchamber

Omronvs.Eurothermü Non-programmableü Programmable

UpwardsDownwardsSideways

Modelnamesdecryption:4

SNOL3/1100LHM21- capacity4l,max.workingtemperature1100 ◦C,forlaboratory,dooropensupwards,vacuumedmufflechamberwithchimney.

SNOL 20/300 LSN11 - capacity 20 l, max. working temperature 300◦C, for laboratory,door opens sideways, stainless steel chamber with forcer air circulation.

SNOL 3/1100 LHM21

Product model Sintering Melting Annealing Ashing Tempering Drying Determinationofcarbon

SNOL0,2/1250LXC04 ü




SNOL10/900LXC02 ü

SNOL12/1100LSC01 ü ü








SNOL120/300LSN11 ü

SNOL13/1100LHM01 ü ü









Application4



SNOL20/300LSN11 ü

SNOL200/200LSN11 ü

SNOL200/200LSP11 ü


SNOL22/1100LHM21 ü

SNOL220/300LSN11 ü

SNOL24/200LSP01 ü

SNOL2×240/200LSN11 ü

SNOL2×240/200LSP11 ü



SNOL30/1100LSF01 ü

SNOL30/1100LSF21 ü

SNOL30/1300LSF01 ü

SNOL30/1300LSF21 ü

SNOL39/1100LHM01 ü

SNOL39/1100LHM21 ü





SNOL4/1300LSC01 ü

Application4


SNOL4/1300LSC21 ü



SNOL40/1200LSF01 ü

SNOL40/1200LSF21 ü

SNOL420/300LSN11 ü

SNOL45/1200LSF01 ü

SNOL4×80/200LSN18 ü

SNOL4×80/200LSP18 ü

SNOL58/350LSN11 ü

SNOL58/350LSP11 ü

SNOL6,7/1300LSM01 ü ü

SNOL6,7/1300LSM21 ü ü

SNOL60/300LSN11 ü

SNOL67/350LSN01 ü

SNOL67/350LSP01 ü

SNOL7,2/1100LSC01 ü ü ü




SNOL7,2/1300LSC01 ü ü

SNOL7,2/1300LSC21 ü ü


Application4



SNOL75/600LXC02 ü ü ü

SNOL8,2/1100LHM01 ü ü ü

SNOL8,2/1100LHM21 ü ü ü

SNOL8,2/1100LSM01 ü ü ü

SNOL8,2/1100LSM21 ü ü ü

SNOL8,2/1100LZM01 ü ü ü

SNOL8,2/1100LZM21 ü ü ü

SNOL80/1100LSF01 ü

SNOL8/1600LSF01 ü

Application4

Controllers:whyweuseOmronE5CCasourbasiccontroller?

4

ü It’saworldwidemodel.Itdoesn’tmatterinwhichcountryoftheworld,theproductistotallysameandit’savailableworldwide

ü Fast control period 50ms– customerwillbenefitwithaccuratetemperaturecontrolandenergysaving atthesametime(precisecontrol=noovershooting=nowasteofenergy)

ü Highcontrastbigdigits – verygoodvisibilityfrombiggerdistance,easieroperationbycustomerpersonal(seeYourpictureabove)

ü Brilliantauto-tuningfunction– customerdon’tneedtoknowanythingaboutthetemperaturecontrolbasic’s– PID.Ifovenisbehavingnotgoodenough– justletcustomerrunauto-tuning.Afterthatproblemwillbesolved.

ü 2PIDfeature– verygoodtemperaturecontrolwithnoovershootingduringtemperatureraiseandduringdisturbance.Ovenloadwillbenotoverheatedduringallheattreatmentprocess

Standards6

ü ISO ü CE ü AMS2075E

MaybeobtainedAcquired

Maintenanceandrepair6

Widerangeofspareparts

Easytochange

Inexpensive

Fastdeliveryfromstock

TrainingmoviesandhelpviaE-mail/Skype

¿

€

*

Kanthal

Packing&shipping7

ü Productisaccompaniedbyitsmanualandotherdocuments(Euro1,

ATR,IQ&OQ);

ü Furnaceiswrappedinelasticfilto

protectthesurface;

ü Theneverythingis

packedinawoodenbox– byscrewingthebottomofthefurnacetotheflor

ofthebox.

ü Packageismarked

withstickersandshocksensors.

Product Manuals Elasticfilm Woodenbox Handlinglabels

Ourpackingallowsourproductstotravelfardistanceswithnoriskandisincludedintheprice:

Shocksensors

Packing&shipping7

ü Airfreight,landcargo,oceanfreight;

ü Doortodoor,EXW,CPT,CIP,etc.;

ü Ourpartners:

Shippingallaroundtheworld:

Competition- Wheredowefitin?Mufflefurnace1100○C

SNOL3/11001020,00€

LT 3/111990,00€

CWF 11/53230,00€

SNOL8,2/11001090,00€

ELF11/61692,60€

LT9/112680,00€

SNOL 13/11001390,00€

ELF 11/142090,00€

LT15/113180,00€

SNOL22/11001890,00€

LT24/114230,00€

ELF 11/234600,00€

SNOL39/11002382,00€ - LT 40/11

4440,00€

Volume,l

Price,€

8

Competition- Wheredowefitin?Ashingfurnace1100○C

SNOL3/11001160,00€

LV3/112340,00€

AAF11/32982,90€

SNOL8,2/11002130,00€

LVT9/113300,00€

AAF 11/74060,00€

SNOL 13/11001530,00€ -

LVT15/114020,00€

SNOL 22/11002030,00€

AAF 11/185760,00€ -

Volume,l

Price,€

8

Positive!Good.Verygood!

Pleasuredoingbusinesswithyou.

Goodproduct,pooraftersalesandtechnicalsupport.

Perfectandefficient

InnovativeinLHMfurnaces,

withacompetitiverangeofproducts.

Promptinresponse.Welikethequickanswersweget.

Goodvalueformoney.

Clientssatisfactionsurvey2015029

Contactus!

[email protected]

thermal processing equipment for...

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