thermal spray powders technical datasheet technical data ......thermal spray powders, ceria...

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[email protected] | www.coatingsolutions.saint-gobain.com © Saint-Gobain Specialty Grains and Powders, January 2020 The information contained in this document is believed to be accurate and reliable but is presented without guarantee or warranty on the part of Saint-Gobain Ceramics and Plastics Inc. Nothing herein should be interpreted as an authorization or inducement to practice any patented invention without a license. SAINT-GOBAIN COATING SOLUTIONS Thermal Spray Powders Technical Datasheet Saint-Gobain Ceria Stabilized Zirconium Oxide POWDER CHARACTERISTICS TYPICAL CHEMISTRY Product Nominal Size Color Morphology #222 20-95 micron Cream Hollow sphere PROPERTIES AND APPLICATIONS Saint-Gobain #222 series ceria stabilized zirconium oxide is a hollow sphere powder designed for increased performance in thermal barrier applications. These coatings resist thermal shock, erosion, and corrosion in high temperature applications. This material is especially suited for applications that aggressively corrode other stabilizers. The spherical shape produces more uniform build up rates without clogging or pulsing of the feed lines. In addition, the hollow particles lead to more complete melting and higher deposit efficiencies. Crystal phase content is also tightly controlled to minimize the undesirable monoclinic phase of zirconia. Monoclinic zirconia will expand and contract during thermal cycling and can lead to coating failure. For higher service temperature applications, Saint-Gobain #204 series 8% yttria stabilized zirconium oxide (YSZ) may be more appropriate. YSZ is most commonly used for thermal barrier applications like the hot zones of aircraft or industrial gas turbines ZrO 2 HfO 2 CeO 2 SiO 2 Y 2 O 3 AI 2 O 3 U+Th Fe 2 O 3 CaO 77% 1.5% 21% 0.18% 0.08% 0.08% 0.02% 0.05% 0.06%

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Page 1: Thermal Spray Powders Technical Datasheet Technical Data ......Thermal Spray Powders, Ceria Stabilized Zirconium Oxide: #222 Series, Saint-Gobain Coating Solutions, Jan 2020 Created

[email protected] | www.coatingsolutions.saint-gobain.com© Saint-Gobain Specialty Grains and Powders, January 2020

SAINT-GOBAIN COATING SOLUTIONSThe information contained in this document is believed to be accurate and reliable but is presented without guarantee or warranty on the part of Saint-Gobain

Ceramics and Plastics Inc. Nothing herein should be interpreted as an authorization or inducement to practice any patented invention without a license.

SAINT-GOBAIN COATING SOLUTIONS

Thermal Spray PowdersTechnical Datasheet

Thermal Spray PowdersTechnical Data Sheet

Saint-Gobain Ceria Stabilized Zirconium Oxide

SAINT-GOBAIN COATING SOLUTIONS

[email protected] | www.coatingsolutions.saint-gobain.com© Saint-Gobain Specialty Grains and Powders, January 2020

The information contained in this document is believed to be accurate and reliable but is presented without guarantee or warranty on the part of Saint-Gobain. Ceramics and Plastics Inc. Nothing herein should be interpreted as an authorization or inducement to practice any patented invention without a license.

POWDER CHARACTERISTICS

Products Nominal Size Color Morphology

#222 20-95 micron Cream Hollow sphere

TYPICAL CHEMISTRY (wt%)

ZrO2 HfO2 CeO2 SiO2 Y2O3 Al2O3 U+Th Fe2O3 CaO

77% 1.5% 21% 0.18% 0.08% 0.08% 0.02% 0.05% 0.06%

PROPERTIES AND APPLICATIONS

Saint-Gobain #222 series ceria stabilized zirconium oxide is a hollow sphere powderdesigned for increased performance in thermal barrier applications. These coatings resistthermal shock, erosion, and corrosion in high temperature applications. This material isespecially suited for applications that aggressively corrode other stabilizers.

The spherical shape produces more uniform build up rates without clogging or pulsing ofthe feed lines. In addition, the hollow particles lead to more complete melting and higherdeposit efficiencies. Crystal phase content is also tightly controlled to minimize theundesirable monoclinic phase of zirconia. Monoclinic zirconia will expand and contractduring thermal cycling and can lead to coating failure.

For higher service temperature applications, Saint-Gobain #204 series 8% yttria stabilizedzirconium oxide (YSZ) may be more appropriate. YSZ is most commonly used for thermalbarrier applications like the hot zones of aircraft or industrial gas turbines.

Saint-Gobain Ceria Stabilized Zirconium OxidePOWDER CHARACTERISTICS

TYPICAL CHEMISTRY

Product Nominal Size Color Morphology

#222 20-95 micron Cream Hollow sphere

PROPERTIES AND APPLICATIONS

Saint-Gobain #222 series ceria stabilized zirconium oxide is a hollow sphere powder designed for increased performance in thermal barrier applications. These coatings resist thermal shock, erosion, and corrosion in high temperature applications. This material is especially suited for applications that aggressively corrode other stabilizers.

The spherical shape produces more uniform build up rates without clogging or pulsing of the feed lines. In addition, the hollow particles lead to more complete melting and higher deposit efficiencies. Crystal phase content is also tightly controlled to minimize the undesirable monoclinic phase of zirconia. Monoclinic zirconia will expand and contract during thermal cycling and can lead to coating failure.

For higher service temperature applications, Saint-Gobain #204 series 8% yttria stabilized zirconium oxide (YSZ) may be more appropriate. YSZ is most commonly used for thermal barrier applications like the hot zones of aircraft or industrial gas turbines

ZrO2 HfO2 CeO2 SiO2 Y2O3 AI2O3 U+Th Fe2O3 CaO

77% 1.5% 21% 0.18% 0.08% 0.08% 0.02% 0.05% 0.06%