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    1

    Heat pipes and Thermosyphons

    Cold end

    Hot end

    Inside the system, there is a fluid (usually termed refrigerant)

    Heat pipes and Thermosyphons Heat is transferred as latent

    heat of evaporation which

    means that the fluid insidethe system is continuouslychanging phase from liquidto gas.

    The fluid is evaporating atthe hot end, therebyabsorbing heat from thecomponent.

    At the cold end, the fluid iscondensed and the heat isdissipated to a heat sink(usually ambient air).

    Hot end

    Cold end

    Heat pipes and Thermosyphons Heat pipes

    Heat pipes

    In Heat Pipes, capillary forces in the wick

    ensures the liquid return from the hot end to

    the cold end.

    This means that a Heat Pipe can operate

    independent of gravity. The heat pipe was

    actually developed for zero gravity (i.e.

    space) applications.

    Heat pipes

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    Heat pipes Heat pipes - Applications

    Heat pipes - Applications Thermosyphons

    Are always gravity driven!

    Loop system enables enhancement of heat

    transfer and minimization of flow losses

    (pressure drop).

    Generally have better performance compared to

    Heat Pipes working with gravity.

    Schematic of a Thermosyphon

    PCB

    LiquidHot

    Component

    Liquid-

    Vapor

    Mixture

    Evaporator

    Condenser

    Air

    Example of a

    Thermosyphon

    cooling three

    components in

    parallel

    1200

    988

    Falling tube length=1750mm

    Rising tube height=1200 mm

    27

    Liquid head:988+27=1015 mm

    Condenser

    101510

    273

    Fallingtube

    5 hole with d_f=1.5 mm

    Evaporator

    Risingtube

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    Example of aThermosyphon

    cooling three

    components in

    series

    Areas in a thermosyphon

    Component, 1 cm2

    Evaporator, front, 2.2 cm2

    Evaporator, inside, 3.5 cm2

    Condenser, inside, 108 cm2

    Condenser, facing air,

    (heat sink included), 5400 cm2

    4 times

    Advantages with Thermosyphon cooling:

    Large heat fluxes can be dissipated from small

    areas with small temperature differences

    (150 W/cm2)

    Heat can be transferred long distances without

    any (or with very small) decrease in

    temperature.

    Hot side Cold side

    Temp

    Saturation tempBoiling

    Condensation

    Temperatures obtained experimentally in aThermosyphon system that has three evaporators thateach cool one component. The total heat dissipation is170 W.

    Component Contact

    resistance

    Evaporation

    Saturation

    temperature

    Condensation

    Contact

    resistance

    Thermosyphon

    Fin to

    air

    Air

    Condenser

    Evaporator

    Temperature difference as a function of the

    heat dissipation(Prototype C, Condenser is fan cooled)

    Data:P8F2MAX.STA10v * 23c

    P (W)

    Temp.d

    ifference(C)

    0

    2

    4

    6

    8

    10

    12

    0 40 80 120 160

    Filling Ratio = 39% Evaporator2

    Condenser

    R142b

    Evaporator geometries

    14.7 mm

    d=1.1 mm

    10mm

    d=1.5 mm

    Tc, d=0.8 mm

    d=2.5 mm d=3.5 mm

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    Cooling of Power Amplifiers in a

    Radio Base Station

    Thermosyphons - Applications

    Thermosyphons - Applications Thermosyphons - Applications

    Immersion cooling Two phase flow in a

    large diameter tube:

    Flow regimes determine heat transfermechanism

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    Classification and application of

    thermosyphon systems.

    Open thermosyphon Closed thermosyphon

    Pipe thermosyphon

    Single-phase flow

    Two-phase flow

    Simple loop Thermosyphon

    Single-phase flow

    Two-phase flow

    Closed advanced two-phase flow thermosyphon loop

    Thermosyphon is a circulating fluid system whose motion is

    caused by density difference in a body force field which result

    from heat transfer.

    Thermosyphon can be categorized according to:

    1. The nature of boundaries (Is the system open or closed to mass flow)

    2. The regime of heat transfer (convection, boiling or both)

    3. The number of type of phases present (single-or two-phase state)

    4. The nature of the body force (is it gravitational or rotational)

    All thermosyphon systems removes heat from prescribed source

    and transporting heat and mass over a specific path and rejecting the

    heat or mass to a prescribed sink.

    gas turbin blade cooling

    electrical machine rotor cooling

    transformer cooling

    nuclear reactor cooling

    steam tubes for bakers oven cooling for internal combustion engines

    electronics cooling.

    The most common industrial thermosyphon

    applications include: Open Thermosyphon:Single-phase, natural-

    convection open system in the

    form of a tube open at the top

    and closed at the bottom.

    For open thermosyphon

    Nua=C1Raam(a/L)C2,

    Nua=(ha)/k

    a: based on radius

    Closed Thermosyphon

    (simple pipe)A simple single-phase natural-

    convection closed system in the form

    of a tube closed at both ends.

    It has been found that the closed

    single-phase thermosyphon can be

    treated as two simple open

    thermosyphon appropriately joined at

    the midtube exchange region.

    The primary problem is that of

    modeling the exchange region.

    It has been found that the exchange

    mechanism is basically convective.

    Simple thermosyphon

    loop

    Advanced thermosyphon

    loop

    Evaporator

    Condenser

    Thermosyphon pipe

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    Closed loop thermosyphon

    Two distinct advantages make the closed-loop

    thermosyphon profitable to study:

    1. Natural geometric configuration which can be found or

    created in many industrial situation.

    2. It avoid the entry choking or mixing that occurs in the

    pipe thermosyphon

    3. For single phase loop:

    4. NuL=0.245(GrPr2L/d)0.5 can be used

    Two-phase thermosyphon

    The advantages of operating two-phase

    thermosyphons are:

    1. The ability to dissipate high heat fluxes due to

    the latent heat of evaporation and condensation

    2. The much lower temperature gradients

    associated with these process.

    3. Reduced weight and volume with smaller heat

    transfer area compared to other systems.

    Heat pipe and thermosyphon

    Thermosyphon and heat pipe cooling both rely on

    evaporation and condensation. The difference between

    the two types is that in a heat pipe the liquid is

    returned from the condenser to the evaporator by

    surface tension acting in a wick, but thermosyphon

    rely on gravity for the liquid return to the evaporator .

    However the cooling capacity of heat pipes are lowerin general compared to the thermosyphon with the

    same tube diameter.

    Closed advanced two-phase thermosyphonloop

    Thermosyphon cooling offers passive circulationand the ability to dissipate high heat fluxes withlow temperature differences between evaporatorwall and coolant when implemented with surfaceenhancement.

    An advanced two-phase loop has the possibility of

    reducing the total cross section area of connectingtubes and better possibility of close contactbetween the component and the refrigerantchannels than a thermosyphon pipe or a heat pipe.

    Thermosyphons

    Heat Transfer and Pressure Drop

    Rahmatollah Khodabandeh

    Heat Transfer Coefficient

    At least two different mechanisms behind flow boiling heattransfer: convective and nucleate boiling heat transfer.

    General accepted that the convective boiling increasesalong a tube with increasing vapor fraction and mass flux.Increasing convective boiling reduces the wall superheatand suppresses the nucleate boiling. When heat transferincreases with heat flux with almost constant vaporfraction and mass flux, the nucleate boiling dominates theflow boiling process. Due to the fact that the mechanism ofconvective and nucleate boiling can coexist, a goodprocedure for calculating flow boiling must have bothelements.

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    all heat transfer correlations can be divided into three basic

    models: 1) Superposition model 2) Enhancement model 3)

    Asymptotic model

    In the superposition model, the two contributions are

    simply added to each other, while in the enhancement

    model the contribution of nucleate and convective boiling

    are multiplied to obtain a single-phase model. In the

    asymptotic model the two mechanisms are respectively

    dominant in opposite regions.

    The local heat transfer coefficient as sum of the two

    contributions

    Where n is an asymptotic factor equal to 1 for the

    superposition model and above 1 for the asymptotic model

    ( ) ( )nnbnL

    nb

    ncb

    ntp hFhEhhh +=+=

    With larger n, the htp is implying more asymptotic behavior

    in the respectively dominant region. hL and hnb are the heat

    transfer coefficients for one-phase liquid flow and poolboiling respectively. E and F are enhancement and

    suppression factors.

    Chen, Gungor-Winterton [1986] and Jungs correlations

    are based on superposition model.

    Shah, Kandlikar and Gungor-Wintertons [1987]

    correlations are based on enhancement model.

    Liu-Winterton, Steiner-Taborek and VDI-Wrmeatlas are

    based on asymptotic model.

    Lazarek-Black, Tran and Crnwell-Kew have developed heat

    transfer correlations for small diameter channel.

    Coopers pool boiling correlation or Liu-Wintertons flow

    boiling correlation can be used for heat transfer coefficient in

    an advanced closed two-phase flow thermosyphon loop.

    Liu-Winterton correlation( ) ( )[ ]

    ( )( )( ) ( )

    ( )

    ( )[ ]( )

    ( ) ( ) 4.0l8.0

    ll

    l

    116.0l

    1.0

    35.0

    g

    ll

    67.05.055.0r

    12.0rpool

    5.02pool

    2ltp

    PrRed

    k023.0h

    ReE055.01s

    1Prx1E

    qMp10logp55h

    hshEh

    =

    +=

    +=

    =

    +=

    Total thermal resistance in an advanced closed two-phase

    flow thermosyphon loop

    The thermosyphons thermal resistance can be considered to the sum

    of four major component resistances:

    Rtot=Rcr+Rbo+Rco+Rcv

    (K/W)

    Rcr

    is the contact resistance between the simulated component and the

    evaporator front wall. In order to reduce Rcr

    a thermally conductive

    epoxy can be used.

    Rbo

    , is the boiling resistance.

    Rco, is the condensing resistance. This resistance is in fact very low dueto the high heat transfer coefficient in condensation and the large

    condensing area.

    Rcv

    is the convection resistance between the condenser wall and the air.

    Heat transfer depends on pressure level, vapor fraction,flow rate, geometry of evaporator and thermal properties of

    refrigerant.

    The influence of pressure level, choice of working fluid,

    geometry of evaporator, pressure drop, heat transfer

    coefficient, critical heat flux and overall thermal resistance

    were investigated during the present project.

    Considerations when choosing refrigerant

    A fluid which needs small diameter of

    tubing

    A fluid which gives low temp. diff. in

    boiling and condensation

    A fluid which allows high heat fluxes in the

    evaporator.

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    For turbulent single-

    phase we can derive

    pressure drop as:

    For a certain tube

    length, diameter and

    cooling capacity, the

    pressure drop is a

    function of viscosity,

    density and heat of

    vaporization.

    4/7

    4/1

    4/19

    4/7

    2

    2

    2

    4/11

    21

    241.0

    4

    4

    /

    4

    Re

    Re158.0

    fg

    fg

    fg

    hd

    QLp

    dh

    Q

    d

    hQ

    d

    m

    A

    Vw

    dw

    f

    d

    Lwfp

    =

    ===

    =

    =

    =

    Fig. shows ratio of viscosity

    to density and heat of

    vaporization vs. Saturated

    pressure, we find that the

    general trend is decreasingpressure drop with increasing

    pressure and decreasing

    molcular weights.

    The Two-phase pressure

    drops expected to follow the

    same trends.

    For Saturated temperature

    between 0-60 C.

    0.00E+00

    5.00E-09

    1.00E-08

    1.50E-08

    2.00E-08

    2.50E-08

    0 5 10 15 20 25 30 35 40

    Pressure (bar)

    Figureofmerit(Dp)

    R32, M=52.02

    NH3, M=17.03

    R12, M=120.9

    R134a, M=102

    R22, M=86.47

    R600a, M=58.12

    Coopers pool boilingcorrelation is plottedversus saturatedpressure for differentfluids: (for saturatedtemp. between 0-60C)

    As can been seen heattransfer coefficientgenerally increases

    with increasingpressure anddecreasing themolecular weights.

    0

    5000

    10000

    15000

    20000

    25000

    30000

    35000

    40000

    45000

    0 5 10 15 20 25 30 35 40

    Ps(bar)

    h-Coo

    erW/mK

    NH3, M=17.03

    R32, M=52.02

    R600a, M=58.12

    R134a, M=102

    R12, M=120.9

    R22, M=86.47

    R11, M=137.4

    Another important

    parameter when choosing

    working fluid is the critical

    heat flux.

    Figure shows calculation of

    Kutateladze CHF correlation

    versus reduced pressure for

    pool boiling.

    As can been seen ammonia

    once again shows

    outstanding properties with3-4 times higher than the

    other fluids.

    0

    300

    600

    900

    1200

    1500

    1800

    2100

    2400

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

    Reducedpressure

    CHF(W)

    R600a, M=58.12

    R11, M=137.4

    NH3, M=17.03

    R134a, M=102

    R12, M=120.9

    R22, M=86.47

    R32, M=52.02

    FC fluids In immersion boiling FC fluids have been used

    FC fluids generally have poor heat transferproperties:

    -Low thermal conductivity

    -Low specific heat

    -Low heat of vaporization

    -Low surface tension

    -Low critical heat flux

    -Large temperature overshoot at boilingincipience

    Influence of system pressure and

    threaded surface

    R600a (Isobutane)

    Tests were done at five reduced pressures ;

    ; 0.02, 0.05, 0.1, 0.2 and 0.3.

    Two types of evaporators: smooth and

    threaded tube surfaces.

    crr

    p

    pp =

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    The picture shows heat flux vs.

    temperature difference between

    inside wall temperature and

    refrigerant.

    As can be seen, the temperature

    difference increases with

    increasing heat flux, but with

    different slopes, depending on the

    saturation pressure in the system

    As the heat transfer coefficient is

    the heat flux divided by the temp.

    difference, this indicates higher

    heat transfer coefficient with

    increasing pressure

    0

    50000

    100000

    150000

    200000

    250000

    300000

    350000

    0 5 10 15 20 25

    DT (C)

    q(W/m)

    pr=0.02pr=0.3

    Isobutane

    Smooth tube

    The Fig. shows temperature

    difference between inside wall

    temperature and refrigerant vs. heat

    input.

    As can be seen, the temperaturedifference increases with

    increasing heat input, but with

    different slopes, depending on the

    saturation pressure in the system

    As the heat transfer coefficient is

    the heat flux divided by the temp.

    difference, this indicates higher

    heat transfer coefficient with

    increasing pressure

    0

    2

    4

    6

    8

    10

    12

    14

    16

    18

    2022

    24

    0 20 40 60 80 100 120Q (W)

    DT(C)

    pr=0.3

    pr=0.2

    pr=0.1

    pr=0.05

    pr=0.02

    The Fig. shows, heat transfer

    coeff. vs. reduced pressure for 110

    W heat input to each one of the

    evaporators.

    The dependence of heat transfer

    coefficient on reduced pressure are

    often expressed in the form of h=f

    (prm), in which m is generally

    between 0.2-0.35.

    In the present case, m=0.317,

    correlates the experimental data

    well for the smooth tube with

    Isobutane as refrigerant.

    h = constantpr0.317

    R2 = 0.9957

    0

    5000

    10000

    15000

    20000

    25000

    30000

    35000

    40000

    45000

    0 0.05 0.1 0.15 0.2 0.25 0.3 0.35

    pr

    h(W/m.K)

    Q=110 W

    Effect of threaded surface

    at different reduced

    pressure on heat transfer

    coefficient

    The fig. shows temp. diff. vs.

    reduced pressure from 10 to 110 W

    heat input for each one of

    evaporators on threaded surface.

    Relatively low temp. diff can be

    achieved.

    Temp. diff. In the most points willbe reduced to less than a third by

    increasing the reduced pressure

    from 0.02 to 0.3.

    0

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    0 0.1 0.2 0.3 0.4

    pr

    DT(C)

    10 W

    30 W

    50 W

    70 W

    90 W

    110 W

    Effect of heat flux on heat

    transfer coefficient

    Figur shows the relation

    between heat transfer

    coefficient and heat flux for

    Pr=0.1, with smooth tube.

    The dependence of heat

    transfer coefficient on heat

    flux can be expressed as h=f

    (qn), n, in most cases varies

    between 0.6-0.8

    Presented data follows h=f

    (q0.57)

    y = 0.8761x0.5755

    R2 = 0.9984

    0

    5

    10

    15

    20

    25

    0 40 80 120 1 60 2 00 2 40 2 80

    q (kW/m)

    h(kW/m.K)

    R600a

    h=f (qn)

    h=f (q0.57

    )

    Comparison between

    Coopers correlation andexperimental results

    The Fig. shows heat transfer coeff.

    comparison between Coopers pool

    boiling correlation versus

    experimental results for smooth

    tube surfaces at different reduced

    pressure.

    As can be seen the heat transfer

    coeff. calculated by Coopers

    correlation is in good agreement

    with the experimental results

    For the most points the deviation

    is less than 25 percent.

    0

    10000

    20000

    30000

    40000

    50000

    0 10000 20000 30000 400 00 50000

    h-exp (W/mK)

    h-Cooper(W/mK)

    Q=10 W

    Q=30 W

    Q=50 W

    Q=70 W

    Q=90 W

    Q=110 W

    25%

    25%

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    Comparison between Liu-

    Wintertons correlation and

    experimental results

    The Fig. shows heat transfer coeff.,

    comparison between Liu-Wintertons

    correlation versus experimental

    results for smooth tube surfaces at

    different reduced pressure.

    As can be seen the heat transfer

    coeff. calculated by Liu-Wintertons

    correlation is in good agreement with

    the experimental results

    For the most points the deviation is

    less than 25 percent.

    0

    10000

    20000

    30000

    40000

    50000

    0 10 00 0 2 000 0 300 00 40 00 0 50 000

    h-exp (W/mK)

    h-LW(W/mK)

    10 W30 W

    50 W

    70 W

    90 W

    110 W

    25%

    25%

    Influence of diameter

    Testing condition

    R600a as refrigerant

    Tests were done with 7, 5,4, 3, 2 and 1 vertical

    channels with diameter of 1.1, 1.5,1.9, 2.5 3.5 and

    6 mm.

    Smooth surface

    At reduced pressure 0.1 (p/pcr)

    Influence of diameter

    Heat transfer coefficient vs.

    heat flux at different diameters.

    The influence of diameter on

    the heat transfer coefficients for

    these small diameter channels

    was found to be small and no

    clear trends could be seen.

    0

    5

    10

    15

    20

    25

    30

    0 50 100 150 200 250 300 350

    Heat flux (kW/m)

    h-exp.

    (kW/mK) d=6 mm

    d=3.5 mm

    d=2.5 mm

    d=1.9 mm

    1.5 m m

    d=1.1mm

    Conclusions

    Heat transfer coefficients and CHF can be expected toIncrease with increasing reduced pressure and withdecreasing molecular weight

    The effects of pressure, and threaded surface on heattransfer coefficient have been investigated.

    The pressure level has a significant effect on heattransfer coefficient.

    h=f (prm) m=0.317

    h=f (qn) where n=0.57

    Conclusion

    Heat transfer coefficient can be improved by usingthreaded surfaces.

    Heat transfer coefficient at a given heat fluxis more than three times larger at the reducedpressure 0.3 than 0.02 on threaded surfaces.

    The experimental heat transfer coefficients arein relatively good agreement with CoopersPool boiling and Liu-Wintertons correlations.

    Conclusion

    The effects of pressure, mass flow, vapor quality, andenhanced surface on CHF have been investigated.

    Threaded surface has a minor effect on CHF.

    The pressure level has a significant effect on CHF.

    The CHF can be increased by using a higher pressure.

    The influence of diameter on the heat transfer coefficientsfor these small diameter channels was found to be smalland no clear trends could be seen.

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    Operation condition of an advanced two-phase

    thermosyphon loop

    The net driving head caused by the difference in densitybetween the liquid in the downcomer and the vapor/liquid

    mixture in the riser must be able to overcome the pressure

    drop caused by mass flow, for maintaining fluid circulation.

    The pressure changes along the thermosyphon loop due to

    gravitation, friction, acceleration, bends, enlargements and

    contractions.

    In design of a compact two-phase thermosyphon system,

    the dimensions of connecting tubing and evaporator,

    affects the packaging and thermal performance of thesystem.

    The pressure drop is a limiting factor for small tubing

    diameter and compact evaporator design.

    By determining the magnitude of pressure drops at

    different parts of a thermosyphon, it may be possible to

    reduce the most critical one, therby optimizing the

    performance of the thermosyphon system.

    Single-phase flow pressure drop in downcomer

    The total pressure drop in the downcomer consists of two

    components: frictional pressure drop and pressure drop due

    to bends respectively.

    For fully developed laminar flow in circular tubes, the

    frictional pressure drop can be calculated by:

    For the turbulent flow regime, the Blasius correlation forthe friction factor can used:

    ll

    d

    LGp

    =2

    Re

    16

    l

    ld

    LGp

    = 2

    Re079.0 25.0

    The pressure loss around bends can be calculated by:

    where is an empirical constant which is a function of

    curvature and inner diameter.

    In the downcomer section, the pressure drop due to friction

    is much larger than the pressure loss around bends.

    l

    lb

    Gp

    =

    2

    Two-phase flow pressure drop Two-phase flow in the riser and evaporator:

    The total two-phase flow pressure drop consists of six

    components:

    1. Acceleration pressure drop

    2. Friction pressure drop

    3. Gravitational pressure drop

    4. Contraction pressure drop

    5. Enlargement pressure drop

    6. Pressure drop due to the bends

    7. Frictional and gravitational pressure drop are most important

    pressure drops in the riser

    Method of analysis two-phase flow pressure drop

    The methods used to analyse a two-phase flow are often

    based on extensions of single-phase flows.

    The procedure is based on writing conservation of mass,

    momentum and energy equations.

    To solve these equations, often needs simplifying

    assumptions, which give rise different models.

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    12

    Homogeneous flow model

    One of the simplest predictions of pressure drop in two-

    phase flow is a homogeneous flow approximation.

    Homogeneous predictions treat the two-phase mixture as a

    single fluid with mixture properties.

    In the homogeneous flow model it is assumed that the two

    phases are well mixed and therefore have equal actual

    vapor and liquid velocities.

    In other words in this model, the frictional pressure drop is

    evaluated as if the flow were a single-phase flow, by

    introducing modified properties in the single-phase friction

    coefficient.

    Separated flow model

    The separated flow model is based on assumption that two

    phases are segregated into two separated flows that have

    constant but not necessarily equal velocities.

    Drift flux model

    This model is a type of separated flow model, which looks

    particularly at the relative motion of the phases. The model

    is most applicable when there is a well-defined velocity in

    the gas phase

    Pressure drop in the riser

    The total two-phase flow pressure drop in the riser is

    mainly the sum of two contributions: the gravitational-

    and the frictional pressure drop.

    The most used correlations for calculation of frictional

    pressure drop are:

    1. Lockhart-Martinelli correlation

    2. CESNEF-2 correlation

    3. Friedel correlation

    4. Homogeneous flow model correlation

    In the homogeneous model, the analysis for single-phaseflow is valid for homogeneous density and viscosity. Thehomogeneous density is given by:

    Several different correlations have been proposed forestimation of two-phase viscosity, such as:

    Cicchitti et al.

    Beattie- Whalley

    Mc Adams et al.

    Dukler et al.

    Lgh

    xx

    +=

    11

    ( ) Lgh x1x +=

    )5.21)(1( gLh ++=

    Lgh

    xx

    +=

    11

    ( )

    L

    hL

    g

    hg

    h

    xx

    1 +=

    g

    hx

    =

    Gravitational pressure drop

    The gravitational or head pressure change at the riser

    The momentum equation gives:

    Where is void fraction A: total cross-section area (m2)

    Ag: average cross-section area occupied by the gas phase (m2)

    Void fraction can be calculated by:

    1. Homogeneous model

    2. Zivimodel [1963]

    3. Turner& Wallis two-cylinder model [1965]

    4. Lockhart-Martinelli correlation [1949]

    5. Thom correlation [1964]

    6. Baroczy correlation [1963]

    rmRG Hgp , =

    Lgm )1( +=

    A

    Ag= For the homogeneous flow the phase velocities are equal,

    uL=ug, , where Sis the slip ratio.

    +

    =

    L

    g

    L

    g

    x

    x

    u

    u

    )1(1

    1

    L

    g

    u

    uS=

    +

    =

    L

    g

    h

    x

    x

    )1(1

    1

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    13

    Acceleration pressure drop

    Acceleration pressure drop in the evaporator, resulting

    from the expansion due to the heat input during the

    evaporation process can be calculated:

    (homogeneous model)

    v specific volume

    xvvGp Lg )(2 =

    Experimental setup

    Not to scale

    939

    974

    Condenser

    8

    95

    10

    15

    10

    Evaporator

    Downcomer

    5 hl med d_ f=1.5 mm5 hole with d_f=1.5 mm

    ID=6.1 mm

    Abs.pressuretransduc

    er

    1160

    186

    255

    150

    glass tube

    77

    Fig. 1

    B

    C

    All dimensions in the figureare in mm

    CHFTesting condition

    R600a (Isobutane)

    Tests were done at three reduced pressures;

    0.035, 0.1, and 0.2.

    Two types of evaporators: smooth and

    threaded tube surfaces.

    CHF=f(pr, G, x)Effect of pressure onCHF:The Fig shows temperaturedifference between inside walltemperature and refrigerant for threeevaporators, vs CHF.

    For pr =0.2 the CHF is 690 W whichcorrespond to 230 W/cm front area ofthe component which correspond to650 kW/m heat flux for smoothchannels.

    As can be seen, the saturationpressure strongly affected the temp.diff. With increased pressure thetemp. diff. decreases in the total rangeof heat load up to CHF.

    0

    5

    10

    15

    20

    25

    30

    35

    350 400 450 500 550 600 650 700 750

    Qtot (W)

    DT(C)

    0.035

    0.1

    0.2

    pr=0.2

    pr=0.1pr=0.035

    smooth channel

    Effect of mass flow on

    CHF

    The mass flow is a function ofboth heat flux and system pressure.

    As can be seen simulations atCHF shows that mass flowincreases with increasing reducedpressure.

    This is believed to be theexplanation for the higher CHF.

    Higher pressure gives higher massflow on CHF, which facilitates thedeposition and replenishment ofliquid film.

    0

    0.001

    0.002

    0.003

    0.004

    0.005

    0.006

    0 100 200 300 400 500 600 700

    Qcri

    (W)

    m_

    dot(kg/s)

    pr=0.035

    pr=0.1

    pr=0.2

    smooth channel

    Effect of vapor

    quality on CHF

    The Fig. shows, vapor

    quality vs. CHF for three

    evaporators.

    According to the

    simulations the vapor

    quality at different

    pressure on CHF is almost

    constant.

    00.1

    0.20.30.40.50.60.7

    0.80.9

    1

    0 100 200 300 400 500 600 700

    Qcri (W)

    x

    pr=0.035

    pr=0.1

    pr=0.2

    smooth channel

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    14

    Effect of enhanced surfaceon CHF

    Generally at enhanced surfaces

    increases the heat transfer.In this study threaded surfaceshave been used to investigate theeffect of surface structure on CHF.

    The picture shows the CHF versusreduced pressure for both surfaces.

    However the CHF is independenton surface condition.

    The fact that the surface conditionis unimportant for CHF werereported by other researcher.

    0

    100

    200

    300

    400

    500

    600

    700

    0 0.05 0. 1 0. 15 0. 2 0.25

    pr

    Qcri(W)

    threaded

    smooth

    Comparison between

    Kutateladzes

    correlation and

    experimental results

    The Fig. shows CHF,

    comparison between

    Kutateladzes pool boiling

    correlation versus

    experimental results for

    smooth tube surfaces.

    Deviation is less than 15

    percent.

    0

    100

    200

    300

    400

    500600

    700

    0 100 200 300 400 500 600 700

    Q_cri_exp. (W)

    Q_

    cri_

    pb.

    (W)

    15%

    -15%

    Old Exam Problem 2003-03-07A thermosyphon can be quite complex to model. In this assignment

    we will investigate the behavior of a simplified thermosyphon. The

    difference in height between the condenser and the evaporator is 15

    cm. The tube diameter is 5 mm and the downcomer tube length is

    16 cm. The heat exchanger area in the condenser and the evaporator

    is 40 cm and 4 cm respectively. The total pressure drop in the

    rising tube can be calculated using pRiser = 6.21x, where pRiseris in kPa, x is the change in vapor quality in the evaporator. Therefrigerant is R134a for which the latent heat of vaporization,

    hfg = 163 kJ/kg, the liquid density,L=1146 kg/m, and dynamicviscosity, L=1.7810-4 Pas. The temperature of the evaporatorwalls is 50 C, the boiling heat transfer coefficient is 20.000

    W/(mK), and the heat dissipation is 60 W. Calculate the mass flow

    rate, , the change in vapor quality, x, and the saturationtemperature of the refrigerant (6 credits).

    m&