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PACKAGED BOILERSCOMPO B,OILERS

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SOLIDFUELFIREDBOILERS. ThreePassFullWetBack

. Capacityupto5000 Kg/hr.

.. Pressure10.5,14.0& 17.5Kg/sq.cm(g)

. Coal,Wood& Biomass

. HRU& MDCoptional.

COMPOBOILERS. Single/TWoPasssmoketubecoupledwith

FrontEndRadiantMembraneWaterWall

. MultifuelfiringSolid/liquid/GaseousFuels.

. HighPressureapplicationwithorwithoutsuperheat

. Semishopassembled

OIL/GASFIREDBOILERS. ThreePassFullWetBack

. Capacityupto25000kg/hr

. Pressure10.5,14.0,17.5&21kg/sq.cm(g)

. Optionaleconomiser.

COST EFFECTIVESTEAM GENERATION WITH

HIGH RELIABILITY

MAXIMUM EFFICIENCY

STATE-OF-THE-ART TECHNOLOGY

USER SPECIFIC EXECUTION

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DESIGN & CONSTRUCTION

. Three Pass Full Wet Back design with Nilrefractory back to give highest thermalefficiency.

. Computer rating and optimised design toprovide maximum steam generation per unitheating surface.

. Conservatively sized grate area for effectivespread offuel to promote good combustion.

. Manufactured to highest quality standards,meeting latest IBR, (or International codes likeBS, ASME)

. Flue tube provided with Bowling Hoops/stiffner rings to take care of expansion and toreduce thermal stresses.

. Adequately sized ID fan to meet the draftlosses and maintain furnace draft.

. Suitable internal separator to ensure goodquality dry steam.

. Unique grate bar design to select air openingsto suitfuel sizeand quality. ,

. Ergonomically designed Fire doors and ashdischarge openings to facilitate ease of fuelfeeding and ash removal.

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OPERATION & MAINTENANCE. Stringent quality standards for materials and manufacture to give

high durability of components.. Sound selection and acceptance norms for all accessories including

pumps, motors, fans, valves etc. to ensure smooth and trouble freeoperation..Smooth hinged door mechanism for smoke boxes for easy tubecleaning.

. Liberally sized blow down valve for quick and effective operation.

. NIL Rear End refractory maintenance due to full wet back design.

. Engineering, selection and manufacture of components to providemaximum safety, high efficiency, smooth operation and easy, lowmaintenance.

SAFETY & CONTROLS. Level controller operating feed pump ON-OFF to automatically

maintain water level.

. Pressure switch lock-up with alarm when the steam pressure risesabove the set value.

. Completely pre-wired, factory tested control panel with starters,contactors, rotary switches, lamps, hooter.

. Two Level gauges with protector to meetthe safety regulations.

. Two safety valves adequately designed to ensure boiler safety.

. One large dial steam pressure gauge, easily readable from adistance.

. Two fusible plugs provide additional safety and redundancy.

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Data given for 10.5 kg/sq.cm(g) pressure rating. Subject to change with continual design Improvement.Two Pass Dry Back Models available on request

OPTIONAL AUXiliARIES

CycloneCells

FlueGosIn --

FlueGasOut

Clean GasTubes

FlueGasOut---~ FeedWaterOut

---Feed WaterIn

FlueGasOut

." AshDischarge

MECHANICALDUSTCOLLECTOR.Comprises multiclones with distinctive aerofoil sectionvanes, clean gas tubes, casing &hopper..High collection efficiency in mechanical type dustseparation..Reduced draft loss due to aerofoil sections giving low 10fan Power.

. Reduced maintenance due to wear-resistant materials ofcyclones..Essential for many existing and new installations to meetair pollution control norms.. Retorfitting possible in existing installations.

FEED WATER HEATER.Comprises of shell and tubenon-IBR heat exchanger locatedin downstream of boiler.. Increases thermal efficiency withextra heat recovery from fluegases.. Quick payback

. Can be retrofitted afterreviewing existing 10fan.

AIR PREHEATER.Comprises of Multipass tubular air preheater, FO fan withspecially designed interconnecting ductwork and supports.

. Promotes combustion, especially with high moisture fuels.. Increases thermal efficiency due to additional heat recoveryfrom flue gases.

. Boiler operates under balanced draft. FO fan provides,Controlled excess air, giving further reduction in fuelconsumption.

. Quickpaybac:k

. Retrofittingpossible inexisting installations.

jrMOUNTING AND ACCESSORIES

I. FEEDWATERPUMPWITH MOTOR

Th2. I.D. FAN WITH MOTOR3. FEED CHECK VALVE

I II I II4. SAFETY VALVE

5. MAIN STEAM STOP VALVEI ' I I ' I

I ! I' 6. AUXILlARYVALVE

7. PRESSUREGAUGEWITH SIPHON &VALVE

J<fI I I 8. PRESSURE SWITCH WITH VALVECHIMNEY

9. LEVELGAUGEWITH VALVEI I I 10. LEVEL CONTROLLER, I

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I I III. BLOWDOWN VALVE12. CONTROL PANEL

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NOTE: - VIEWSHOWS TWIN FLUES

MCR DIMENSIONS STEAM WATER BLOW

DUCT I FDN. I ELECTI NO.

F&AMODEL I 100'C BRANCH INLET DOWN CONN LOAD CONN. OF

(kg/hr.) (NB) (NB) (NB) (DiaMM) TONS I<YV FURNACES

TSF-IIO 1000 5600 2200 3000 4200 50 25 25 300 16 5.9

TSF-115 1500 6000 2750 3450 4300 50 25 40 300 25 9.2

TSF-120 2000 6300 3200 3850 4400 80 40 40 300 28 11.2

TSF-125 2500 6500 3300 4150 4500 80 40 40 350 33 11.2

TSF-230 3000 6800 3400 4300 4600 100 40 40 460 44 14.8 2

TSF-240 4000 6900 4000 4500 4700 100 40 40 680 55 18.5 2

TSF-250 5000 7000 4350 4600 4900 150 40 50 760 61.5 26.0 2

OIL/GAS FIRED BOILER

DESIGN & CONSTRUCTION. Three pass full wet back design with nil refractory to givehighest thermal efficiency.

. Computer rating and optimised design to providemaximum steam generation per unit heating surface.. Judicious matching of burner and boiler to maximisecombustion and steaming performance.. Manufactured to highest quality standards, meeting latestIBR(or international codes like B.S.,ASMEfor exports). Flue tube provided with bowling hoops / stiffner rings totake care of expansion and to reduce thermal stresses.. Safe, efficient and reliable burner with optimum excess airto provide completeness of combustion and low pollution.. Specific designs to suit individual fuel firing applicationOIL OR GAS OR COMBINATION DUAL FUEL, with alltypes of oil (Heavy, medium, light) and gas (natural,Biogas, LNG,LPG). Suitable internal separator to ensure good quality drysteam.. Flexibledesign to incorporate customised features.

SAFETY & CONTROLS

OPERATION & MAINTENANCE. Stringent quality standards for materials and manufacture togive high durability of components.

. Sound selection and acceptance norms for all accessories,including burner, pumps, motors, fans, valves etc. to ensuresmooth and trouble free operation.

. Easy access and low maintenance of burner.

. Smooth hinged door mechanism for smoke boxes for easytube cleaning.. NIL Rear End refractory maintenance due to full wet backdesign.

. Highturndown ratio to meet wide range of load.. Liberally sized blow down valve for quick and effectiveoperation.

. Engineering, selection and manufacture of components toprovide maximum safety, high efficiency, smooth operationand easy, low maintenance.

. Levelcontroller operating feed pump ON-OFF to automatically maintain water level. Additional 'burner trip' at very lowWater level.. Burner Management system incorporating startup permissives, sequential start, flame monitoring and safety trips.. Pressure Switch hook-up with alarm and burner trip when the steam pressure tends to rise beyond permissible value.. TwoNos. LevelGauges and two nos. safety valves to meet safety regulations.. Completely pre-wired, factory tested control panel assembly for safe and smooth operation.. Twofusible plugs provide additional protection against very low water level conditions.

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MOUNTINGS AND ACCESSORIESI. FEED WATER PUMP WITH MOTOR2. BURNER3. FEED CHECK VALVE4. SAFE1YVALVE5. MAIN STEAM STOP VALVE6. AUXILIARY VALVE7. PRESSUREGAUGE WITH SIPHON & VALVE8. PRESSURESWITCH WITH VALVE9. LEVEL GAUGE WITH VALVE10. MOBREY 1YPE LEVEL CONTROLLERII. BLOW DOWN VALVE12. CONTROL PANEL

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NOTE :- VIEW SHOWN IS WITH SINGLE FLUE& BURNER

Data given for 10.5 kg/sq.cm(g) pressure rating. Subject to change with continual design

Improvement. Higher pressure upto 21 kg/sq.cm (g) and capacity upto 25000 kg/hr available.TLF Model is for oil firing. Model designations for gas firingis TGF and for Duel Fuel Oil/Gas Firing is TDF.

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UNIT

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MAINBURNER~ BURNER

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FOR PILOT BURNER

Oil Firing System Gas Firing System

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MCR DIMENSIONS STEAM WATER BLOW DUCT FDN. ELECTF&A OILJGASMODEL 100°C LENGTH WIDTH HEIGHT S BRANCH INLET DOWN CONN LOAD CONN. INLET

(kg/hr.) (A) mm (B) mm (C) mm mm (NB) (NB) (NB) (Dia MM) TONS I<YV (NB)

TLF-I0 1000 6150 3000 2500 3650 50 25 25 280 9.0 15 40

TLF-15 1500 6400 3200 2700 4000 50 25 25 350 11.0 15 40

TLF-20 2000 6750 3200 2700 4250 80 40 25 400 13.0 18 40

TLF-30 3000 7050 3500 3050 4550 100 40 40 480 19.0 18 40

TLF-40 4000 7250 3650 3200 4750 100 40 40 550 22.0 20 40

TLF-50 5000 7500 3850 3400 5000 150 50 50 620 27.0 32 40

TLF-60 6000 7750 3900 3450 5300 150 50 50 680 30.0 36 40

TLF-80 8000 7800 4200 3900 5800 150 50 50 800 34.0 38 50

TLF-I00 10000 8000 4200 3900 6100 200 50 50 850 39.0 45 50

TLF-120 12000 9000 4300 4100 6500 200 50 50 900 45.0 55 50

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THERMODYNE the one-stop-shop... atyourservice.

I To9!Ve~oucomprehensive,~o~_q~a!ity~most~conomicandefficientSteamGenerationsolutions

Core Competence.In-depth expertise in basic Engineering of wide

spectrum of steam generators.

.Extensive exposure and deep knowledge in

fabrication Technologies.

.Comprehensive understanding of National

and International Standards and Practices.

.Project Management skills for Turnkey

Operations from concept to commissioning.

Products & Services.Packaged Smoke Tube Boilers.Water Tube Boilers

.Composite Boilers with Radiant Water Tube andConvective Smoke Tube.

.Heat Recovery Steam Generators- Water Tube and Smoke Tube

.Small Co-gen Systems.

.Heat Recovery Equipment -Air Preheater,

Economisers, Feed Water Heaters

.Boiler Pressure Parts Spares like Superheaters,

Economisers, Membrane Waterwalls,Boiler Bank Tubes.

.Pulverized Fuel Firing System.

.Thermic Fluid Heaters.

.Tubular Heat Exchangers.

.Hot Air/Gas Generators.

.Boiler up-gradation, Trouble Shooting.

.Turnkey Execution

.After Sales Service.

Group Companies

.ThermodyneTechnologiesprivateLtd

.Thermodyne IndustrialProducts

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.. .Engineering

.Strong know-how and

know-why.

.Computer Aided Design

and drafting.

.Design optimizations.

.Customised Engineering. -.- --..

...Manufacturing

.Sound tube I plate

forming.

.High Quality MMA/TIG

Welding.

- ,...Quality.NDT IHydrostatic Test.. Third Party Inspection-

National/I nternationa IAgencies.

.Receipt, In-Process andFinal Inspection throughestablished Quality ControlProcedures.

.Quality Assurance Surveillance.

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...Installation

.Site Erection

.Site Management

.Field Quality Control

- -------...Technology Export.Uniquely positioned as Principal

for two leading BoilerManufacturers in

Malaysiafor Industrial BoilerTechnology.

.Export of Boilers/BoilerComponents to World- class

Standards.

II THERMODYNE

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THERMODYNE MARKETING ANDSERVICES PRIVATE LIMITEDNo.18, Ayodhya Colony, VelacherY, Chennai -600 042.ph: 044-22431078,22437201 Fax: 22431077,22437200

E-mail: thermodyneboiler@gmail.com.tmpl@thermodyne.in

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