TDR SSEERRIIEESSRailgates By THIEMAN

TDR-44, 55, 66OWNERS MANUAL/PARTS LIST

IMPORTANT! KEEP IN VEHICLE!!PLEASE READ AND UNDERSTAND THE CONTENTS OF THIS

MANUAL BEFORE OPERATING THE EQUIPMENT.

TAILGATES, INC.600 East Wayne Street

Celina, Ohio 45822Phone: 419-586-7727 Fax: 419-586-9724

HIEMANNATIONAL TRUCK EQUIPMENT ASSOCIATION

Member

8.

FRAME ASSEMBLY

Item Part Number Description Qty

1 31165-001 Frame Weld 8062 11 31165-002 Frame Weld 8662 11 31165-003 Frame Weld 8074, 8086 11 31165-004 Frame Weld 8674, 8686 12 27027 Cover 23 31481-001 Light Box Cover LH 14 31481-002 Light Box Cover RH - Toggle 14 31481-003 Light Box Cover RH - Pendant 15 8109-014 .25 x .75 Screw 46 8111-002 #10 x .75 Screw - 96” 136 8111-002 #10 x .75 Screw - 102” 147 4301400 Back-up Light 28 4301381 Wire Harness 29 4301401 Stop/Turn/Tail Light 4

10 4301370 Grommet 611 4333 LH Light Harness 112 4334 RH Light Harness 113 4344 Wire Harness 114 4336 Wire Harness 115 4301380 Wire Harness 416 8271291 Zerk 217 5781017 Retaining Ring 418 5054 Latch Pin 219 31236-001 Latch Weld LH 120 31236-002 Latch Weld RH 121 5749-003 Grommet 222 5793010 .25 x .75 Screw 12

9.

FRAME ASSEMBLY

10.

SLIDER ASSEMBLY

11.

SLIDER ASSEMBLY

Item Part Number Description Qty

1 31182 Slider Asm RH 12 31166 Slider Weld RH 13 31157 Roller Asm 44 31158 Pin Weld 45 8271291 Zerk 56 27022 Cover 17 8104-006 .31 x 1.00 Screw 48 5722 Wear Pad 49 8449646 .25 x .75 Screw 8

10 5702201 Wear Pad 211 5702202 Wear Pad 212 8109-014 .25 x .50 Screw 2013 5504-006 Bushing 214 5504-007 Bushing 215 31335 Latch 116 5708-001 Spring Pin 217 5701041 Handle Grip 118 5101100 Spring 119 8108-007 .38 x 4.50 Screw 120 5105 Spring 121 8120388 .38 Flatwasher 222 9413534 .38 Locknut 123 31181 Slider Asm LH 124 31161 Slider Weld LH 125 5037-002 Pin 126 5745 Wear Pad 227 5701 Rubber Bumper 228 8180022 Screw .25 x 1 229 8120386 Flatwasher .25 230 8120380 Lockwasher .25 231 8120375 Nut .25 232 31352 Cover Weld RH 1

12.

PLATFORM ASSEMBLY - 62" & 74" DEEP

Item Part Number Description Qty

1 31171-001 Main Section 8062 11 31171-002 Main Section 8662 11 31171-003 Main Section 8074 11 31171-004 Main Section 8674 12 31180-001 Extension 8062 12 31180-002 Extension 8662 12 31180-003 Extension 8074 12 31180-004 Extension 8674 13 9414073 Locknut 44 31160-001 Slider Support - 96" Width 14 31160-002 Slider Support - 102" Width 15 3106270 Hinge Asm 56 31375 Fold Lever 27 8108-010 .38 x 2.25 Screw 28 8120388 .38 Flatwasher 29 9413534 .38 Locknut 2

10 31174 Closing Bracket 211 8102-007 .62 x 3.25 Screw 212 8271291 Zerk 513 5034-001 Platform Pivot Pin LH 114 5034-002 Platform Pivot Pin RH 115 9414074 .50 Locknut 1216 8100-010 .50 x 1.25 Screw 817 8100-011 .50 x 1.75 Screw 418 8103-007 .38 Jam Nut 219 8180122 .38 x 1.00 Screw 220 5068 Pin 221 4100356 Chain - 74" Deep 221 4100357 Chain - 62" Deep 222 5793150 U-Bolt 223 8102-001 .62 x 5.00 Screw 224 8130999 .62 Flatwasher 425 8103-001 .62 Locknut 226 3420-001 Platform Asm 8062, incl-1,2,5 126 3420-002 Platform Asm 8662, incl-1,2,5 126 3420-003 Platform Asm 8074, incl-1,2,5 126 3420-004 Platform Asm 8674, incl-1,2,5 127 5725 Double Clevis Link 228 8107-010 1.00 Flatwasher 229 5708-001 .25 x 2.00 Spring Pin 230 2384 Chain Anchor 231 5703 Pad 232 8449646 .25 x .75 Screw 433 5702300 Nylon Chain Cover 434 5708-004 Spring Pin .18 x 1.00 2

13.

PLATFORM ASSEMBLY - 62" & 74" DEEP

14.

PLATFORM ASSEMBLY - 86" DEEP

Item Part Number Description Qty

1 31171-003 Main Section 8086 11 31171-004 Main Section 8686 12 31172-001 Extension 8086 12 31172-002 Extension 8686 13 31173-001 Ramp - 96" Width 13 31173-002 Ramp - 102" Width 14 31160-001 Slider Support - 96" Width 14 31160-002 Slider Support - 102" Width 15 3106270 Hinge Asm 56 31375 Fold Lever 27 8108-010 .38 x 2.25 Screw 28 8120388 .38 Flatwasher 29 9413534 .38 Locknut 4

10 31174 Closing Bracket 211 8102-007 .62 x 3.25 Screw 212 8449646 Screw .25 x .75 413 5034-001 Platform Pivot Pin LH 114 5034-002 Platform Pivot Pin RH 115 9414074 .50 Locknut 1216 8100-010 .50 x 1.25 Screw 817 8100-011 .50 x 1.75 Screw 418 8103-007 .38 Jam Nut 219 8180122 .38 x 1.00 Screw 320 5068 Pin 221 4100356 Chain 222 5793150 U-Bolt 223 8102-001 .62 x 5.00 Screw 224 8130999 .62 Flatwasher 425 5741 Cable Asm 226 8102-009 Screw .62 x 2.50 227 9414074 Nut .62 228 8180126 .38 x 1.50 Screw 229 8103-001 .62 Locknut 230 9414073 .44 Locknut 431 3419-001 Platform Asm 8086 131 3419-002 Platform Asm 8686 132 8109-008 .25 Set Screw 133 2386 Retainer 134 5725 Double Clevis Link 235 8107-010 1.00 Flatwasher 236 5708-001 .25 x 2.00 Spring Pin 437 2384 Chain Anchor 238 5703 Wear Pad 239 8271291 Zerk 540 5702300 Chain Cover 441 8107-011 Washer .62 442 5708-004 Spring Pin .18 x 1.50 2

15.

PLATFORM ASSEMBLY - 86" DEEP

16.

GRAVITY DOWNPUMP & CYLINDER ASSEMBLY

Item Part Number Description Qty

1 4256 Lift Cylinder 22 4246 Fold Cylinder 23 31159 Pin Weld 44 8120214 .31 Lockwasher 45 8104-006 .31 x 1.00 Screw 56 5035 Pin 27 5781008 Retaining Ring 48 4900480 Breather 29 4911-002 .38 Hose 248" 210 4925 Male Connector .50 111 4965008 .25 Hose 205" 112 4965009 .25 Hose 248" 213 4905 .25F-.25M Swivel 114 4910 Tee 115 8271291 Zerk 416 5046 Pin 217 5708-008 Spring Ring 418 4440 Power Unit 118 4441 Power Unit w/ Handpump 119 4900000 Swivel Elbow 120 4301240 Battery Cable #2 x 33' 121 4319-002 Heat Shrink 122 4350 Cable Lug 123 43010 Circuit Breaker 124 4318-001 Battery Cable 125 8180122 .38 x 1.00 Screw 426 8106-010 .38 Internal Tooth Lockwasher 827 8120377 .38 Nut 428 8120388 .38 Flatwasher 429 5109 Spring - 36" 230 5735 Bleeder Screw 231 4444 .38 Steel Tubing 232 4912 .38F-.38M Swivel 233 4924 Tube Elbow .50 134 4921-002 Tube-178" 235 4927 Female Branch Tee 136 4922-002 Tube-240" 137 5748 Adjustment Block 238 8181635 .38 Set Screw 239 4923 Tube Elbow .38 240 4220240 Nylon Insert 241 4920 .38M- .38F Flow Control-3GPM 242 8107-007 Shim Washer 1.00 243 8107-010 Flatwasher 1.00 444 4903 Swivel Elbow 45° 245 5509 Spherical Bearing 246 3055 Spacer 247 4926 Male Connector .38 248 4318-002 Ground Cable #2 x 2' 1

17.

GRAVITY DOWNPUMP & CYLINDER ASSEMBLY

Item Part Number Description Qty

1 5730-001 Tape Switch - 96" Width 11 5730-002 Tape Switch - 102" Width 12 4383 Wiring Harness - Toggle Control 12 4371 Wiring Harness - Remote Pendant 13 43008 Wiring Harness - Toggle Control 13 43009 Wiring Harness - Remote Pendant 14 5724 Operating Alarm 15 4301740 Toggle Switch 36 4393 Seal Plug 207 8180022 .25 x 1.00 Screw 28 8120380 .25 Lockwasher 29 4387 Socket Connector 1

10 8120375 .25 Nut 211 4301750 Toggle Seal 312 4355 Remote Asm (Optional) 113 4339 Jumper 314 4353 Receptacle 115 4354 Plug 116 4359-004 Control Cord 18/4 117 4388 Male Connector 118 27106 Connector Mounting Bracket 119 4390 Washer 120 4389 Nut 1

18.

HARNESS ASSEMBLIES

19.

Item Part Number Description Qty

1 31178-001 Enclosure Weld 12 27026 Tray 13 5729 Slides (Pair) 14 27028 Bracket 15 5728 Latch 16 5701960 Grommet 27 8180022 .25 x 1.00 Screw 68 8120375 .25 Nut 89 8120380 .25 Lockwasher 8

10 8109-012 Screw .25 x .75 211 4347 8 Pin Socket 212 4346 Relay 213 4348 Clip 214 4620 Warning Decal - High Pressure 115 4672 Wiring Decal 116 4349 Resistor 117 5406 Resistor Cover 118 8110-003 #6 x .75 Screw 219 2030-001 Angle LH 120 2030-002 Angle RH 121 8111-002 Screw #10 x .75 822 5701180 Grommet 223 5755-002 Rail 124 5761 Wear Pad 125 8109-014 Screw .25 x .50 2

PUMP ENCLOSURE ASSEMBLY-TOGGLE CONTROL

20.

Item Part Number Description Qty

1 31178-001 Enclosure Weld 12 27026 Tray 13 5729 Slides (Pair) 14 27028 Bracket 15 5728 Latch 16 5701960 Grommet 27 8180022 .25 x 1.00 Screw 68 8120375 .25 Nut 89 8120380 .25 Lockwasher 8

10 8109-012 Screw .25 x .75 211 4347 8 Pin Socket 312 4346 Relay 313 4348 Clip 314 4620 Warning Decal - High Pressure 115 4673 Wiring Decal 116 4349 Resistor 117 5406 Resistor Cover 118 8110-003 #6 x .75 Screw 219 2030-001 Angle L.H. 120 2030-002 Angle R.H. 121 8111-002 Screw #10 x .75 822 5701180 Grommet 223 5755-003 Rail 124 5761 Wear Pad 125 8109-014 Screw .25 x .50 2

PUMP ENCLOSURE ASSEMBLY-REMOTE PENDANT CONTROL

21.

Item Part Name Part Number

1 Operating Decal 46252 Warning Decal (2) 46203 Fast Idle Decal 46501504 No Riding Decal 46095 Capacity Decal 4400# (3) 4607-0255 Capacity Decal 5500# (3) 4607-0325 Capacity Decal 6600# (3) 4607-0336 Serial Tag 46503107 Warning Decal-Off Center Decal (2) 46710508 Caution Decal-Working Area 46507709 Warning Decal 4650530

10 Wiring Decal-Tail Light 462311 Thieman Nameplate (2) 462212 Pinch Point Decal 465079013 Toggle Decal-Open/Close 462614 Latching Decal (2) 467115 Toggle Decal-Raise/Lower (2) 465082016 Warning Decal-Cover (2) 4650760

INSPECTION AND LOCATION OF DECALS

Inspect all decals listed below to be certain they are in the proper location and they are legible.

ALL DECALS MUST BE IN PLACE AND LEGIBLE OR ALL WARRANTIES ARE VOID!

NOTE: For pump enclosure decals see page 19 or 20.