this course has been supported by the president’s emergency plan for aids relief (pepfar) through...
TRANSCRIPT
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
Building Design and Engineering Approaches to Airborne Infection Control
1
AEROSOL FILTRATIONPresented by:Tobias van ReenenCSIR
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
2
Overview
Background
Standards
Filter Selection
Testing and Maintenance=25 Slides
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
3
HEPA Filters in History
~1942 1962 1982 2002 2012
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
4
Types of Filters (Dust)
Course Filters
Medium Filters Aerosol Filters
G1-G4 M5-M6E10-E12
FineFilters
F7-F9
EN 779:2012 EN 1822:2009
H13-H14
U15-U17
Averagearrestance (Am)of synthetic dust
%
Averageefficiency (Em)
for 0.4 μm particles
%
Integral efficiency
MPPS
Minimumefficiency (ME)
for 0.4 μm particles
%
Integral and Local efficiency
MPPS
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
5
Application of Filters (Dust)
Course Filters
Medium Filters Aerosol FiltersFine
Filters
Used to protect building services from
Atmospheric dust
Used to keep interior spaces free of bio-
aerosols and microscopic dust
Used to keep interior spaces
visibly clean
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
6
Principles of Filtration• A HEPA (High Efficiency Particulate
Air) filter with an H13 Classification has an overall filter efficiency of 99,95 % according to EN1822.
• The filter penetration should therefore not exceed 0,05%
• 99,95% + 0,05% = 100%
http:
//w
ww
.um
m.e
du/i
mag
epag
es/1
9338
.htm
Efficiency / Arresta
nce
= 99,95%
Penetration = 0,05%
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
7
Principles of Filtration
Camfil Farr
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
8
Principles of Filtration
Images: Trox Filtration and Camfil Farr
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
9
Principles of FiltrationGroup Filter Class
EN1822
Integral Value Local Value
MPPS Efficiency %
MPPS Efficiency %
HEPA H13 99.95 % 99.75 %
H14 99.995 % 99.975 %
ULPA U15 99.999 5 % 99.997 5 %
U16 99.999 95 % 99.999 75 %
U17 99.999 995 % 99.999 975 %
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
10
Principles of Filtration
Images: Trox Filtration and Camfil Farr
• MPPS = Most Penetrating Particle Size
• MPPS ≠ 0.3µm
• MPPS efficiency ≠ 0.3µm efficiency
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
11
Aerosol Filtration Standards
MIL-STD-282:1995.ANSI/UL 586:2004ANSI N45.8 ASME N509ASME/ANSI N510ASME AG-1-2003.MIL-STD-282 IEST-RP-CC007.1:1992<Testing ULPA Filters>IEST-RP-CC001.3:1993<HEPA and ULPA Filters> IEST-RP-CC-006.2:1993< Testing Cleanrooms>.IEST-RP-CC001.4 <HEPA and ULPA Filters> IEST-RP-CC021IEST-RPCC034.2<HEPA and ULPA Filter Leak Tests>
USA Europe
EUROVENT 4/4: 1984EUROVENT 4/8:1985
EN1822: 2009ISO 29463-1:2011
ISO14644-2 <Continued Compliance with Part1>ISO14644-3 <Test methods>
Stan
dard
s
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
12The EN779EN779:2012 Classification of air filters1)
Group Class Final pressuredrop (test)
Pa
Averagearrestance (Am)
of synthetic dust%
Averageefficiency (Em)
for 0.4 μm particles
%
Minimumefficiency MEfor 0.4 μm particles
%
Coarse G1 250 50≤Am<65 - -
G2 250 65≤Am<80 - -
G3 250 80≤Am<90 - -
G4 250 90≤Am - -
Medium M5 450 - 40≤Em<60 -
M6 450 - 60≤Em<80 -
Fine F7 450 - 80≤Em<90 35
F8 450 - 90≤Em<95 55
F9 450 - 95≤Em 70NOTE The characteristics of atmospheric dust vary widely in comparison with those of the synthetic loading dust used in the tests. Because of this, the test results do not provide a basis for predicting either operational performance or service life. Loss of media charge or shedding of particles or fibres can also adversely affect efficiency.
http:
//w
ww
.cam
filfa
rr.co
m/F
ilter
-tec
hnol
ogy/
Spec
ifica
tions
-and
-Reg
ulati
ons/
EN-7
79/
Stan
dard
s
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
13The EN1822
http:
//w
ww
.cam
filfa
rr.co
m/F
ilter
-tec
hnol
ogy/
Spec
ifica
tions
-and
-Reg
ulati
ons/
EN-7
79/ Integral Value Local Value
Filter Class
Collection Efficiency % Penetration % Collection
Efficiency % Penetration %
E10 85 15 - -
E11 95 5 - -
E12 99,5 0,5 - -
H13 99,95 0,05 99,75 0,25
H14 99,995 0,005 99,975 0,025
U15 99,9995 0,0005 99,9975 0,0025
U16 99,99995 0,00005 99,99975 0,00025
U17 99,999995 0,000005 99,9999 0,0001
Stan
dard
s
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
14
Aerosol Filtration Standards
Proceedings of Clima 2007: Bin Zhou, Jinming ShenStan
dard
s
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
15
Filtration Standards - SA
Course Filters
Medium Filters Aerosol FiltersFine
Filters
EN 779:2012 EN 1822:2009
SANS 1424: Filters for use in air-conditioning and general ventilation
Stan
dard
s
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
16
Filter Selection
Image: Filtration Handbook, Ken Sutherland
Considerations• Levels of Filtration• Filter Classification• Stability of efficiency• Dust holding capacity • Resistance (Pa)• Cost of ownership…
G4 F9 H13
Filte
r Sel
ectio
n
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
17
Filter Selection
Image: Filtration Handbook, Ken Sutherland
Cost of Ownership• Cheap to buy
≠ Cheap to own• Running costs (kWh)
• Initial resistance• Final resistance• Expected life
• Replacement costs
G4 F9 H13
Filte
r Sel
ectio
n
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
18
Filter SelectionFilter Gaskets
Type Advantages Disadvantages
Gel and Knife-Edge Excellent sealReusable
Difficult installationDegradation of fluids = low service life
One-Piece Moulded Polyurethane Gasket.
Reliable and durable seal
Seals can perish and harden.Correct clamping force critical
Adhesive Neoprene Strips
Cheap Poor seal, Low service life, Unreliable, Often relies on MS4 Compound (lubricant) for seal
Filte
r Sel
ectio
n
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
19
Filter Testing & MaintenanceInstalled filter leak test:• The installed filter challenge tests (ISO14644-3:B6) should
not be confused with the manufacturer’s efficiency classification tests (EN1822-4)
EN 1822:2009
ISO 14644-3
Filter manufacturer’s QC test
Installed filter in-situ testing, proving absence of leaks
Testi
ng a
nd
Mai
nten
ance
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
20
Filter Testing & MaintenanceInstalled filter leak test:
• ISO14644-3, B6: is based on the IEST-RP-CC034.2
• B6.2: Aerosol Photometer Test (DOP)• For filters with integral efficiency ≤ 99.997% (E10-H14)
• B6.3: Discrete Particle Counter Test (DPC)• For filters with integral efficiency ≤ 99.999 997%
Testi
ng a
nd
Mai
nten
ance
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
21
Filter Testing & Maintenance
http:
//w
ww
.dop
solu
tions
.com
http:
//w
ww
.c-v
ac.c
om/t
estin
g.ht
mlAerosol Photometer Procedure
• ISO 14644-3 B6.2 Acceptance criteria:• Penetration >0.01% constitutes a local
failure• “Different penetrations of filters and/or
response times of photometers may require consideration of different designated leak criteria, refer to IEST-RP-CC034.2”
Testi
ng a
nd
Mai
nten
ance
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
22
Filter Testing & Maintenance
http:
//w
ww
.dop
solu
tions
.com
http:
//w
ww
.c-v
ac.c
om/t
estin
g.ht
mlAerosol Photometer Procedure
• Agree filter test criteria according to installed filter’s unique arrestance of 0.3µm particles or ISO14644-3 D6.2.3
• Aerosol photometer tests must be in accordance with manufacturers recommendations
• Ensure tests are performed by suitably qualified person
Testi
ng a
nd
Mai
nten
ance
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
23
Filter Testing & Maintenance
http:
//w
ww
.dop
solu
tions
.com
Aerosol Photometer Procedure• Ensure tests are witnessed by person independent from
filter installer/supplier• Ensure that all test equipment is currently in calibration
before starting tests• Anemometer• Aerosol generator• Photometer
• Confirm upstream challenge concentration frequently during tests
• Confirm filter concentrations are recorded on worksheet during test
Testi
ng a
nd
Mai
nten
ance
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
24
Filter Testing & Maintenance
ISO
1464
4-3
B 6.
2.4
Installed Filter Test Procedure Discreet Particle Count Method (DPC) B6.3:
Testi
ng a
nd
Mai
nten
ance
This course has been supported by the President’s Emergency Plan for AIDS Relief (PEPFAR) through Centers for Disease Control &Prevention (CDC) under the terms of U2G/PS002710-02
Thank you
25
References: and further reading
ISO 14644 (Parts 1-3) & 4SANS 1424:2008EN779:2012EN1822:2009Comparison Of HEPA-ULPA Filter Test Standards Between America and Europe: Bin Zhou, Jinming ShenFilters and Filtration Handbook 5th Ed: K Sutherland, Elsevierhttp://www.camfilfarr.com/Filter-technology/