through thick and thin - truman | trumpf supplier · 2019. 5. 20. · we designed the trulaser 2025...

Flexible cutting through thick

and thin

Machine Tools / Power Tools

Laser Technology / Electronics

Medical Technology

TruLaser:

Giving you the

sheet metal processing.edge in

The TRUMPF Group is one of the world’s leading manufacturers

of laser and production technology. Our innovations lead the

way, with machine and power tools for sheet metal fabrication

and materials processing, as well as in the laser and medical

industries. We have more than 10,000 laser flatbed machines

in the market which gives us the most experience – worldwide.

Whether you are processing extremely large or small batches,

whether you have a little or a lot of space, whether you are

processing medium or large format, thick or thin sheet –

TRUMPF offers the right machine for every laser cutting need.

Contents:

Page 4 What makes TruLaser machines unique.

Page 6 A precision part in no time.

Page 8 Efficiency brought to a point.

Page 10 TruLaser Series 2000


2 TruLaser Series 5000


Page 34 Automation: Components that pay off.

Page 40 TruServices: Programmed for success with TruTops.

Page 42 TruServices: We are there for you.

22

TruLaser Series 2000: Space-saving thin sheet machines.We designed the TruLaser 2025 / 2030 as automated systems

from the start. This makes them very compact. TruLaser 2525

has an additional axis, which considerably shortens part

production times.

TruLaser Series 3000: Reliable universal machines.The machines in this series are true all-round talents in laser

cutting and are attractive for their reliability. With these

machines you are ready for any assignment.

TruLaser Series 5000: Productive universal machines.The power packages of the TruLaser Series 5000 with their

single cutting head strategy and high laser output set the

standard for flexibility and cost-effectiveness.

TruLaser Series 7000: Machines for mass production.The machines of the TruLaser Series 7000 can cut in tandem

with their two cutting heads. This makes for maximum

productivity. Even processing oversized sheets is no problem

for these machines.

33

Cut what you want.A laser beam enables you to cut nearly any shape, regardless

of its complexity. Its strength lies in the ability to process

the widest range of material types and thicknesses, distortion-

free. Even foil-coated sheets are no match for a laser cutter.

This flexibility is highly advantageous, especially when paired

with a variety of machine models. The edges are smooth and

the finished parts are ready for assembly without requiring

refinishing.

A TruFlow laser’s resonator has a compact design.

What makes

unique.TruLaser machines

44

Reliable beam power.Thanks to high beam quality and continuously adjustable laser

output, our lasers have proven themselves in thousands of

industrial applications. Our TruFlow lasers feature an extremely

compact design and high long-term durability. Additionally,

high-frequency laser excitation presents a real advantage.

In contrast to direct current excitation, this process does not

contaminate the laser gas, which means minimal gas consump-

tion and reduced maintenance costs. The magnetic turbo radial

blowers are one of the reasons TruFlow lasers require little

maintenance. The whole system becomes even more econom-

ical by combining superior laser technology with a sophisticated

machine concept.

Faster to the finish.Setup times on our flatbed laser machines are minimal. Our

control and programming technology enables you to easily

convert a drawing into a finished part. What is more, you can

equip your TruLaser with a variety of automation components.

This gives you more processing flexibility, optimizes operating

sequences, and accelerates logistics. Never before has the path

from sheet metal to precision part been so short.

55

Bundled expertise.Every TruLaser is packed with years of experience – knowledge

that will play a key role in your operation. The processes we

have developed will increase your cutting speeds and improve

cut quality.

A precisionpart

in no time.

66

Faster cutting.FlyLine:

FlyLine is especially effective in producing hole grids: while the

cutting head moves over the sheet at high speeds, the laser

beam switches on and off.

High speed cutting:

Metal plasma vapor is used with a special high-speed cutting

head to increase processing speed.

SprintLine:

The processing sequence and speed is optimized by keeping

axis movements to a minimum.

NitroLine:

NitroLine enables you to use nitrogen at high pressure to cut

through thick aluminum and stainless steel at high speeds.

Better cutting.PierceLine:

This controlled and monitored piercing operation shortens the

piercing cycle, conserves material and reduces machine wear

and tear.

FocusLine:

The FocusLine control mechanism automatically adapts the

position of the laser focus to the type and thickness of the

material.

Laser power control:

The laser output required to cut shapes and corners is auto-

matically adapted to the cutting speed. This enables optimal

cut quality even with pointed edges and small shapes.

More reliable cutting.PlasmaLine:

PlasmaLine monitors process safety when cutting thick stainless

steel. If plasma forms, PlasmaLine reduces the feed speed or

stops axis motion until this potential interference is diminished.

As a result, the cutting edge remains burr-free.

Microweld:

Welding points fixate work pieces independent of the metal

thickness in the sheet.

ControlLine:

ControlLine keeps the distance between the cutting nozzle

and the sheet constant to ensure good cut quality. In addition,

the sensors transmit the sheet position to the controls, which

then adjusts the program for the sheet position. This means

you never have to move the sheet by hand.

LensLine:

LensLine shuts off the laser with lightning speed to protect

the focusing lens from heat disintegration if it becomes dirty.

This avoids the release of poisonous gases and keeps the

beam clean.

ContourLine:

Pulsed cutting allows you to manufacture highly accurate

holes with diameters that are considerably smaller than the

material thickness.

77

TruLaser machines are designed to optimally coordinate the

complete manufacturing process. All parts are integrated –

their uses are well thought-out, the learning curve is short and

the energy used is efficiently transformed into productivity.

Sophisticated and safe.The machine enclosure integrates the laser and operator

panel. Macrolon panels keep the process in sight at all times.

TruLaser machines are easily accessible from all sides, which

simplifies handling. And they meet the most stringent safety

standards.

Shortest path to highest speeds.Because your TruLaser operates under the flying optics principle,

you will always achieve the highest processing speeds – regard-

less of how much your workpiece weighs. After all, the laser

beam moves, not the sheet metal. You do not even have to

clamp the blank sheets.

As versatile as your requirements.You can choose among various laser outputs so that it always

matches your part range. And you will not waste time with

the lens position after the material has been changed. The

FocusLine adjustment mechanism maintains the focal position

over the entire work area and adjusts automatically to the ma-

terial type and thickness. This puts less strain on the cutting

head, which means it is exchanged less frequently. When it

becomes necessary, however, it can be done in very little time

with the quick-change mechanism. For TruLaser Series 5000

machines, even that is not necessary. These machines can cut

the whole range of sheet thicknesses with one cutting head.

Efficiencya point.

brought to

88

Everything within reach at the control panel.TruLaser machine controls make a lot of things easier: A logical

menu provides all of the information you need for each step

in the process. Integrated tables make the laser easy to use. The

online help function answers the questions where they arise –

at the machine. If online help is not enough, our service

specialists can access your machine – with your permission –

directly through the integrated modem and quickly determine

a solution. This minimizes expensive downtime. Spare and re-

placement parts can be ordered easily in our TRUMPF E-Shop,

which you can access directly from the machine.

Energy-efficient production.For TRUMPF, the topic of energy is more than just a catchword.

We make the entire production process energy-efficient, so

that you can produce as many parts as possible with reason-

able energy expenditure. Consideration of both electricity and

gas usage is part of TRUMPF‘s holistic approach to energy

conservation.

��

TruLaser 2025 | 2030 | 2525

TruLaserSeries

2000

1010

TruLaser 2025 TruLaser 2030 TruLaser 2525

Working range

X axis 2,500 mm 3,000 mm 2,500 mm

Y axis 1,250 mm 1,250/1,500 1 mm 1,250 mm

Z axis 115 mm 115 mm 115 mm

Yp axis 100 mm

Workpiece

Maximum weight 3�0 kg 470/5701 kg 500 kg

Max. speeds

Parallel axis 120 m/min 120 m/min 60 m/min

Simultaneous 170 m/min 170 m/min 85 m/min

TRUMPF

CNC control Siemens Siemens Siemens

Sinumerik 840D Sinumerik 840D Sinumerik 840D


Accuracy 2

Smallest programmable

measurement path 0.001 mm 0.001 mm 0.01 mm

Position deviation Pa ± 0.1 mm ± 0.1 mm ± 0.1 mm

Average

position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm

Dimensions and weight 3

Length 10,500 mm 11,400 mm 7,800 mm

Width 5,500 mm 5,500/6,400 1 mm 6,100 mm

Height 2,750 mm 2,750 mm 2,000 mm

Height with

open lift gate 2,700 mm

Weight 15,000 kg 15,100/15,300 1 kg 8,450 kg

1111

1 Values for the enlarged version.2 The achievable workpiece accuracy depends in part on the workpiece type, pretreatment, sheet size, and its position in the work area.

According to VDI/DGQ 3441, measuring lengths 1 m.3 Approximate values. The exact specifications can be taken from the applicable installation plan.4 For TruLaser 2525.5 For TruLaser 2025 and TruLaser 2030.6 Including suction unit, control, HF generator, and cooling unit.

Laser data TruFlow 2700 4 TruFlow 3200 4 TruFlow 4000 4 TruCoax 2000 5 TruCoax 3200 5

Maximum power 2,700 W 3,200 W 4,000 W 2,000 W 3,200 W

Power range,

adjustable in 1% steps 140 – 2,700 W 160 – 3,200 W 200 – 4,000 W 100 – 2,000 W 160 – 3,200 W

Wavelength 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm

Beam mode TEM00 TEM00 TEM01 TEM00 TEM00

Cycle frequency 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz

Laser gases CO2 | N2 | He CO2 | N2 | He CO2 | N2 | He Premix gas Premix gas

Maximum sheet thickness

Mild steel 15 mm 20 mm 20 mm 12 mm 20 mm

Stainless steel 6 mm 12 mm 15 mm 6 mm 10 mm

Aluminum 5 mm 8 mm 10 mm 5 mm 8 mm

Electrical power consumption

of entire system 6 22 – 50 kW 25 – 51 kW 33 – 67 kW 26 – 53 kW 32 – 72 kW


Accuracy 2




Average

position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm


Length 10,500 mm 11,400 mm 7,800 mm

Width 5,500 mm 5,500/6,400 1 mm 6,100 mm

Height 2,750 mm 2,750 mm 2,000 mm

Height with

open lift gate 2,700 mm

Weight 15,000 kg 15,100/15,300 1 kg 8,450 kg

1212

Small thin sheet specialists.Compact and specially developed to process thin sheet.

These characteristics make the TruLaser Series 2000 machines

attractive. It is so easy to transport and assemble, you will get

started in record time.

1313

Automation included.Coordinating lasers, machines, and automation pays off. We

designed the TruLaser 2025 and TruLaser 2030 as compact

automated machines with linear material flow. Each machine

picks up the raw material on one side, processes it and feeds

the processed sheet out the other side of the machine. The

direction of sheet movement always stays the same, so that you

have separate areas for raw material and processed sheets.

To start production, the vacuum frame pulls a blank sheet from

the loading station, carries it to the workstation, and places

it on the cutting table. The vacuum frame then leaves the work

area and prepares the next blank sheet for processing. After

processing is complete, an unloading rack removes the fini-

shed parts, including sheet skeletons, from the work area.

1414

High productivity right from the start.The compact TruLaser 2525 is ideal for processing mid-size

sheets. The pallet changer placed directly in front of the

machine permits loading and unloading without down time.

The lighter, faster Yp axis is used when processing parts with

predominantly small shapes. The pallet changer is integrated

into the motion unit and reduces the already short processing

time by up to another 30 percent.

1515

TruLaser 3030 | 3040 | 3060 | 3530

TruLaserSeries

3000

1616

TruLaser TruLaser TruLaser TruLaser 3030 3040 3060 3530

Working range

X axis 3,000 mm 4,000 mm 6,000 mm 3,000 mm

Y axis 1,500 mm 2,000 mm 2,000 mm 1,500 mm

Z axis 115 mm 115 mm 115 mm 115 mm

Xp axis 300 mm

Workpiece

Maximum weight 710 kg 1250 kg 1,�00 kg 710 kg

Max. speeds

Parallel axis 60 m/min 60 m/min 60 m/min 120 m/min

Simultaneous 85 m/min 85 m/min 85 m/min 170 m/min

TRUMPF

CNC control Siemens Siemens Siemens Siemens

Sinumerik Sinumerik Sinumerik Sinumerik

840D 840D 840D 840D


Accuracy 1


measurement path 0.001 mm 0.001 mm 0.001 mm 0.001 mm

Position deviation Pa ± 0.1 mm ± 0.1 mm ± 0.1 mm ± 0.1 mm

Average

position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm ± 0.03 mm


Length �,300 mm 11,600 mm 16,100 mm �,300 mm

Width 4,600 mm 5,200 mm 5200 mm 4,600 mm

Height 2,000 mm 2,000 mm 2000 mm 2,000 mm

Weight 11,500 kg 16,000 kg 21,500 kg 12,000 kg

1717

1 The achievable workpiece accuracy depends in part on the workpiece type, pretreatment, sheet size, and its position in the work area. According to VDI/DGQ 3441, measuring lengths 1 m.

2 Approximate values. The exact specifications can be taken from the applicable installation plan.3 Including suction unit, control, HF generator, and cooling unit.


Accuracy 1


measurement path 0.001 mm 0.001 mm 0.001 mm 0.001 mm

Position deviation Pa ± 0.1 mm ± 0.1 mm ± 0.1 mm ± 0.1 mm

Average

position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm ± 0.03 mm


Length �,300 mm 11,600 mm 16,100 mm �,300 mm

Width 4,600 mm 5,200 mm 5200 mm 4,600 mm

Height 2,000 mm 2,000 mm 2000 mm 2,000 mm

Weight 11,500 kg 16,000 kg 21,500 kg 12,000 kg

Laser data TruFlow 2000 TruFlow 2700 TruFlow 3200 TruFlow 4000

Maximum power 2,000 W 2,700 W 3,200 W 4,000 W

Power range,

adjustable in 1% steps 100 – 2,000 W 140 – 2,700 W 160 – 3,200 W 200 – 4,000 W

Wavelength 10.6 µm 10.6 µm 10.6 µm 10.6 µm

Beam mode TEM00 TEM00 TEM00 TEM01

Cycle frequency 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz

Laser gases CO2 | N2 | He CO2 | N2 | He CO2 | N2 | He CO2 | N2 | He


Mild steel 12 mm 15 mm 20 mm 20 mm

Stainless steel 4 mm 6 mm 12 mm 15 mm

Aluminum 3 mm 5 mm 8 mm 10 mm


of entire system 3 20 – 40 kW 23 – 50 kW 26 – 53 kW 32 – 65 kW

1818

Real individualists.The TruLaser Series 3000 machines stand out for their technical

features and operating range. Just choose the TruLaser that

best corresponds to your requirements and furnish your machine

with the laser that fits your workpiece range.

1�1�

Productivity at the highest level.The TruLaser 3530 sets new standards in processing speeds.

It even has an additional X-direction axis (Xp axis) that carries

the cutting head which is so lightweight it can be accelerated

and decelerated very quickly. This achieves an unrivalled

dynamic, especially for steel sheet metal parts with complex

shapes.

2020

Your insurance in all disciplines.For all TruLaser Series 3000 machines, an automatic pallet

changer loads and unloads the sheet metal while the machine

is running. That is how you will avoid unproductive downtime.

Using the RotoLas auxiliary unit, the TruLaser 3030, 3040, and

3060 can be retrofitted quickly from flat sheet to tube proces-

sing. A flexible loading system accurately guides the widest

range of tubes and profiles. Using the TruTops Tube program,

which precisely calculates the cutting speed and Z-axis process

motions, the corners of square tubes can also be processed.

You can even design complex through-holes and cuts with

confidence.

Your entry into laser processing with TRUMPF.If you wish, the TruLaser 3030 is available with equipment

that makes entry into laser processing more cost-effective. A

3,200 watt CO2 laser is standard in the TruLaser 3030 Basic

Edition. The machine requires very little space and is easy to

access. To load it, lay a sheet on the pallet and push it into

the machine room.

With RotoLas, you can cut complex shapes in tubes and profiles yourself.

2121

TruLaser 5030 | 5040 NEW | 5060 NEW

TruLaserSeries

5000

2222

TruLaser TruLaser TruLaser

5030 5040 NEW 5060 NEW

Working range

X axis 3,000 mm 4,000 mm 6,000 mm

Y axis 1,500 mm 2,000 mm 2,000 mm

Z axis 115 mm 115 mm 115 mm

Workpiece

Maximum weight �00 kg 1,800 kg 2,800 kg

Max. speeds

Parallel axis 200 m/min 200 m/min 200 m/min

Simultaneous 300 m/min 300 m/min 300 m/min

TRUMPF CNC Control Siemens Siemens Siemens

Sinumerik 840D Sinumerik 840D Sinumerik 840D


5030 5040 NEW 5060 NEW

Accuracy 1




Average position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm


Length 11,100 mm 13,000 mm 16,�50 mm

Width 4,600 mm 5,400 mm 5,550 mm

Height 2,400 mm 2,400 mm 2,550 mm

Weight 12,000 kg 14,000 kg 16,000 kg

2323


2 Approximate values. The exact specifications can be taken from the applicable installation plan.3 Including suction unit, control, HF generator, and cooling unit.


5030 5040 NEW 5060 NEW

Accuracy 1




Average position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm


Length 11,100 mm 13,000 mm 16,�50 mm

Width 4,600 mm 5,400 mm 5,550 mm

Height 2,400 mm 2,400 mm 2,550 mm

Weight 12,000 kg 14,000 kg 16,000 kg

Laser data TruFlow 5000 TruFlow 6000 TruFlow 7000

Maximum power 5,000 W 6,000 W 7,000 W

Power range,

adjustable in 1% steps 250 – 5,000 W 300 – 6,000 W 350 – 7,000 W

Wavelength 10.6 µm 10.6 µm 10.6 µm

Beam mode TEM01 TEM01 TEM01

Cycle frequency 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz

Laser gases CO2 | N2 | He CO2 | N2 | He CO2 | N2 | He


Mild steel 25 mm 25 mm 25 mm

Stainless steel 20 mm 25 mm 30 mm

Aluminum 12 mm 15 mm 20 mm


of entire system 3 33 – 72 kW 43 – 8� kW 43 – 110 kW

2424

Real power packs.On request, the newest machines of the TruLaser Series 5000

can be equipped with the TruFlow 7000 laser, bringing a full

7,000 watts of power to the sheet. This will allow you to cut

30 mm stainless steel sheets effortlessly while increasing your

cutting speed at the same time. The TruLaser Series 5000 ma-

chines cut all sheet thicknesses with the same cutting head.

2525

The nozzle exchanger automatically changes the nozzles.

With one cutting head through thick and thin.The machines of the TruLaser Series 5000 process all sheet thick-

nesses using the same cutting head. Replacing the cutting

head is no longer necessary. This is particularly helpful when

you process different materials in an automated operation.

However, the new concept also reduces non-productive time

during non-automated operation. The optional nozzle changer

of all machines in the TruLaser Series 5000 even exchanges

the nozzles for you. But that is not all: the FastLine method im-

proves the entire cutting process, reducing waste slag on the

sheet.

Nozzle exchange made easy.We do everything we can, of course, to make sure the sheet

and the cutting head do not collide. However, should it happen

it is not a problem: thanks to the intelligent cutting head

interface, you can simply put the cutting head back in its place

manually. When there are minor collisions, the cutting head

even assumes its correct position automatically. You can con-

tinue working after just a few moments.

2626

You can also machine tubes and profiles with RotoLas.

Your benefits are what drives us.The drive concept of the TruLaser Series 5000 provides high

dynamics and high productivity through the combination of

linear direct drives in the Y and Z directions and a gantry drive

in the X direction. The range of powerful lasers that you can

install in TruLaser Series 5000 machines will give you much

flexibility regarding sheet thickness. You’ll leave your compe-

tition far behind in cutting 30 mm thick stainless steel. Your

choice of laser depends entirely on the material and sheet

thickness you want to specialize in.

The smarter system reads your thoughts.All machines of the TruLaser Series 5000 are equipped with

modern controls. And you don’t need to work your way through

heavy manuals to master them. The comfortable operating

interface is self-explanatory and relieves you of routine tasks.

The core of the system are the technology tables. With tables

it is easy to set the machines quickly for different materials and

sheet thicknesses. For frequently used materials you activate

the preset laser parameter by pushing a button. Simple pieces

can even be programmed effortlessly at the machine.

Since the market increasingly demands processed tubes and

profiles, you can retrofit the TruLaser 5030 and the TruLaser

5040 NEW with the optional RotoLas for such orders.

2727

TruLaser 7025 | 7040

TruLaserSeries

7000

2828

TruLaser 7025 TruLaser 7040

Working range

X axis 2,500 mm 2,500 mm

Y axis 1,250 mm 4,000 mm

Z axis 1 115 mm 115 mm

Workpiece

Maximum weight 500 kg 1600 kg

Max. speeds

Parallel axis 215 m/min 215 m/min

Simultaneous 304 m/min 304 m/min

TRUMPF CNC Control Siemens Siemens

Sinumerik 840D Sinumerik 840D

TruLaser 7025 TruLaser 7040

Accuracy 2


measurement path 0.001 mm 0.001 mm

Position deviation Pa 0,05 mm 0.05 mm

Average position range Ps 0.02 mm 0.02 mm


Length 10,200 mm 15,800 mm

Width 8,800 mm 7,280 mm

Height 2,860 mm 3,0�0 mm

Weight 11,600 kg 16,500 kg

2�2�

1 The working range in the Z direction is reduced by 25 mm on machines with automation.


3 Approximate values. The exact specifications can be taken from the applicable installation plan.

4 Including suction unit, control, HF generator, and cooling unit, depending on the processing program.

Laser data TruFlow 3200 TruFlow 3600

Maximum power 3,200 W 3,600 W

Power range,

adjustable in 1% steps 160 – 3,200 W 180 – 3,600 W

Wavelength 10.6 µm 10.6 µm

Beam mode TEM00 TEM00

Cycle frequency 10 Hz – 10 kHz 10 Hz – 10 kHz

Laser gases CO2 | N2 | He CO2 | N2 | He


Mild steel 20 mm 20 mm

Stainless steel 12 mm 15 mm

Aluminum 8 mm 10 mm


of entire system 4 38 – 76 kW 40 – �2 kW

3030

Double is better.The idea behind these machines is as simple as it is brilliant:

high productivity through linear drive technology, coupled with

two CO2 lasers and two laser cutting heads. The two lasers in

combination with rapid acceleration and axis speed perform

astonishing things – a parts throughput up to three times higher

than with single head machines with concurrently reduced

parts costs. This is achieved by power of 3,200 or 3,600 watt

and the optimally coordinated beam shape.

The two cutting heads in action.

3131

Offer with demand.The TruLaser 7025 and the TruLaser 7040 process parts syn- chronously with two cutting heads. Frequently changing material types and thicknesses will not present problems for you, but instead will increase your sales volume. Mid-sized and large lot sizes can be produced more productively with these machines. High part costs are a thing of the past. Even level blanks for small series can be manufactured profitably on TruLaser Series 7000 machines and delivered with short notice. And, you can further increase your productivity with automated loading and unloading.

Frictionless production.The TruLaser 7025 and the TruLaser 7040 are extraordinarily

fast because of their linear drives. The slides shift along the

X and Y axes on permanent magnets with nearly no frictional

force.

3232

One or two – it‘s up to you.The two cutting heads are each supplied by a TruFlow Laser –

so rest assured that the cutting quality will be consistent

throughout the entire work area when the two are operating

in tandem. Would you rather use only one cutting head? No

problem. Simply disable the other cutting head or purchase

TruLaser Series 7000 machines with only one cutting head

right from the start.

Cutting in XXL.With the TruLaser 7040 you can process sheets up to 14 meters

long. In this process, the sheet is moved through the machine

in several steps with the aid of either an oversized pallet changer

or an oversized supplementary pallet unit.

3333

Our automation components will enable you to shorten your

production time and produce on demand, even 24/7. You can

simply select and arrange the TRUMPF automation components

you need to meet your individual requirements. Our expert

engineers for automation and warehouse logistics know their

stuff and will help you plan and implement the best solution.

Automation:

thatpay off.

Components

3434

Fully automated.The illustration shows a fully automated TruLaser machine. As

soon as it requests new raw material for processing, the

pallet handling unit removes a pallet from the TruStore 3030

system and places it on the loading cart. Once the loading

cart reaches the LiftMaster, it lifts the blank from the cart and

loads the machine. After processing, the SortMaster removes

the small cut parts which are then placed in boxes or sorted

and placed on pallets. The LiftMaster Sort unloads larger

parts along with the sheet skeleton using its suction

cups and a rake. The LiftMaster Sort first opens the rake to

deposit the sheet skeleton. The finished parts are held by the

suction cups for as long as it takes for them to be placed in

an unloading cart. A cart transports the finished parts to the

TruStore 3030, where they are automatically placed in the

store. Naturally, the machine shown is only one of many auto-

mation variations. Our project engineers will be happy to help

you select the right components.

3535

Actions

Sheet formats

Max. number of

machines to tie in

Possible machines

LiftMaster Compact

The LiftMaster Compact has a

small footprint. It uses separate

vacuum and rake frames to load

and unload the machine. Since

several steps proceed at the

same time, the cycle time is very

short.

Loading and unloading

3,000 x 1,500 mm

1

TruLaser 3030

TruLaser 3530

TruLaser 5030

LoadMaster

The LoadMaster, the first step

towards automation, loads the

machine’s pallet changer

automatically and dependably

with blank sheets. To do so, it

transports the sheets using

suction cups from the loading

station to the pallet changer.

The LoadMaster is operated

using the LoadMaster operating

panel and pallet changer.

Loading

2,500 x 1,250 mm

3,000 x 1,500 mm

4,000 x 2,000 mm

6,000 x 2,000 mm

1

TruLaser 2525

TruLaser 3030

TruLaser 3040

TruLaser 3060

TruLaser 3530

TruLaser 5030

TruLaser 5040

TruLaser 5060

TruLaser 7025

TruLaser 7040

LiftMaster

The LiftMaster is the entry level

solution for automated loading

and unloading. It combines a

vacuum frame for loading and a

rake for unloading. Its vacuum

frame transports sheets from

the raw material cart to the pallet

changer. The unloading rake

moves the workpieces and sheet

skeletons from the pallet changer

to the finished parts cart.


2,500 x 1,250 mm

3,000 x 1,500 mm

4,000 x 2,000 mm

4,000 x 2,500 mm

1

TruLaser 3030

TruLaser 3040

TruLaser 3530

TruLaser 5030

TruLaser 5040

TruLaser 7025

TruLaser 7040

3636

LiftMaster Linear

The LiftMaster Linear loads and

unloads like the LiftMaster, but

it can also be moved in a linear

fashion. Therefore you can

fasten several carts, warehouse

carts, or pallets to the LiftMaster

Linear. Up to three machines can

be loaded and unloaded very

cost-effectively.

The FMC Controller makes sure

everything runs smoothly.


3,000 x 1,500 mm

4,000 x 2,000 mm

3

TruLaser 3030

TruLaser 3040

TruLaser 3530

TruLaser 5030

TruLaser 5040

LiftMaster Store

Compared to the LiftMaster,

the LiftMaster Store shortens

cycle times by up to 40 percent

in the thin sheet range. Its

vacuum frame moves vertically

via the pallet changer and is

connected to a portal, saving

space. It transports sheets from

the store directly to the machine

and back again. Therefore, a

transport cart is not needed.




with storage connection

3,000 x 1,500 mm

4,000 x 2,000 mm

1

TruLaser 3030

TruLaser 3040

TruLaser 3530

TruLaser 5030

TruLaser 5040

SortMaster

The SortMaster reduces manual

labor. It removes finished small

cut parts from the sheet ske-

leton and sorts them. Its 144

individually programmable suc-

tion cups pick up the finished

pieces and distribute them to

containers or place them on

pallets. Whether the parts are

stored or scrapped is up to you.

Unloading/sorting

3,000 x 1,500 mm

4,000 x 2,000 mm

1

TruLaser 3030

TruLaser 3040

TruLaser 3530

TruLaser 5030

TruLaser 5040

LiftMaster Sort

The LiftMaster Sort loads your

machine automatically. After

processing, it initially deposits

the sheet skeleton with the

assistance of a rake. The cut

pieces are held for as long as

it takes for the vacuum frame to

sort and deposit them.

Loading, unloading

and separating

3,000 x 1,500 mm

4,000 x 2,000 mm

1

TruLaser 3030

TruLaser 3040

TruLaser 3530

TruLaser 5030

TruLaser 5040

3737

LiftMaster Store Linear

The LiftMaster Store Linear is

the top solution for complete

automated production processes.

It connects one or more TruLaser

machines directly to the store.

Cart systems for loading and

unloading are customized to

best support your material flow.




with storage connection

3,000 x 1,500 mm

4,000 x 2,000 mm

3

TruLaser 3030

TruLaser 3040

TruLaser 3530

TruLaser 5030

TruLaser 5040

TruStore

TruStore, the storage system

from TRUMPF, has a modular

design. The basic module is

comprised of only 15 different

parts. Thanks to the modular

principle, you can install up to

four storage towers and then

expand your storage area later

on. Clear interfaces and a simple

operator concept simplify the

work.

Storage

3,000 x 1,500 mm

4,000 x 2,000 mm

-

TruLaser 3030

TruLaser 3040

TruLaser 3530

TruLaser 5030

TruLaser 5040

Pallet carts

Using the pallet carts, you can

process various materials auto-

matically and cost-effectively.

The various raw material stacks

are placed on platforms that

can be arranged either on the

loading or the unloading area

of the TruLaser 2025 or the

TruLaser 2030.


2,500 x 1,250 mm

3,000 x 1,500 mm

4,000 x 2,000 mm

4,000 x 2,500 mm

-

TruLaser 2025

TruLaser 2030

TruLaser 2525

TruLaser 3030

TruLaser 3040

TruLaser 3530

TruLaser 5030

TruLaser 5040

TruLaser 7025

TruLaser 7040

Storage solutions from Stopa

For special requirements, we also

offer highly customizable storage

solutions in cooperation with

our partner, Stopa. The modular

STOPACOMPACT offers a lot of

room in the smallest of spaces.

With STOPAUNIVERSAL, you

can implement various formats,

loading heights, and payloads.

Storage

2,500 x 1,250 mm

3,000 x 1,500 mm

4,000 x 2,000 mm

4,000 x 2,500 mm

-

TruLaser 20251

TruLaser 20301

TruLaser 3030

TruLaser 3040

TruLaser 3530

TruLaser 5030

TruLaser 5040

1 Only loading.

3838

Our automation components reduce the risk of processing

errors. They supply raw materials and execute sorted, finished

workpieces dependably. From semi-automated loading to

a fully automated production cell with store connection – the

choice is up to you.

3�3�

We developed our TruTops Laser software specifically for 2D

laser processing. All our knowledge is bundled into the tech-

nology tables to make programming very easy.

Only three steps to the NC program.In the first step, you can transfer existing production drawings

from your CAD system, or draw them directly in TruTops Laser.

Macros are available for repetitious or unusual geometries,

enabling you to draft drawings more quickly and efficiently.

TruTops Laser closes open shapes, deletes duplicate drawing

elements, and adjusts unclean contour transitions.

TruServices:

for successwith TruTops.

Programmed

4040

In step two, TruTops Laser combines individual parts in a nest

to make the best use of the sheet metal. This assigns both the

areas in between the parts as well as unnecessary interior parts

surfaces. TruTops Laser defines the fastest processing sequence

for the machine. The programming system produces loops or

curves around corners, and generates pierce points as well as

approach and retreat tracks. The system is very familiar with

shape sizes and types so that the laser output is always adjusted

to the application and is always used efficiently.

In step three, the software automatically creates the complete

NC program and transmits it to your machine. You can compile

a complete production plan with detailed specifications for the

processing times from several NC programs.

Standard hardware.TruTops Laser only requires a standard PC with the Windows®

operating system. The software integrates seamlessly into

your in-house network and links to the TruLaser through the

online connection.

4141

Consulting right from the start.Our service begins even before you decide to purchase a

TruLaser product. We provide you with comprehensive

consultation and, together with you, we determine which

machine you really need. If required, we can also assist

you in disposing of your used machine.

When money is important.When purchasing a TruLaser machine, TRUMPF offers various

financing and leasing options. Leasing eases your liquidity, as

investment-related taxes are not an issue. In addition, leasing

also does not affect the balance sheet. Further, your balance

figures, an important factor for credit rating according to

Basel II, are not influenced.

Let’s go.Your TruLaser is ready for operation almost immediately upon

delivery. Since the machine, programming, and tools come

from one source, there are no interface problems.

TruServices:

therefor you.

We are

4242

Service made to order.We support you with our customized services throughout the

entire life cycle of your machine. We maintain your machine

and, if required, can also upgrade it with new options. To help

you use your TruLaser to its full potential we will train you and

your employees. If needed, we can fine-tune the machine’s

parameters on site and assist you with optimizing part costs,

production speed, and quality. Should the need arise, our

service representatives can access your machine by modem,

with your approval – downtime and technician field visits are

thereby reduced to a minimum. And, should you need a spare

part, we are available for you 24 hours a day, 365 days a year.

4343

TRUMPF Werkzeugmaschinen GmbH + Co. KG · P.O. Box · 71252 Ditzingen · GermanyPhone +4� (0) 7156 303-0 · Fax +4� (0) 7156 303-3030�E-mail [email protected] · Homepage www.trumpf.com

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TRUMPF is certified according to DIN EN ISO �001 and VDA 6.4

through thick and thin - truman | trumpf supplier · 2019. 5. 20. · we designed the trulaser 2025...

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