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Company Presentation
Plants & Projects for the Chemical & Allied Industries
thyssenkrupp Industrial Solutions (India)
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2 thyssenkrupp Industrial Solutions (India)
Leading engineering expertise from one source
Fiscal Year 2015/16
thyssenkrupp: a global corporation
80
employees
€39,263mn production sites, offices and service location
all over the world
R&D spending
> 2,200 Sales
~156,000 ~18,000
~2,000 €778mn
Present in nearly countries
industrial property rights in reporting period
patents in total
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3 thyssenkrupp Industrial Solutions (India)
Components Technology
Elevator Technology
Industrial Solutions
Materials Services
Steel Europe
Steel Americas
Sales1
6,807 7,468 5,744 11,886 7,633 1,489 EBIT2
335 860 335 128 315 -33 Employees
30,751 51,426 19,602 19,754 27,559 3,847
thyssenkrupp – Business Areas Key indicators – fiscal year 2015/2016 [€ mn]
1. Before consolidation | 2. Before consolidation/Corporate
thyssenkrupp AG Sales: 39,263 | EBIT adj.: 1,469 | Employees: 156,487
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4 thyssenkrupp Industrial Solutions (India)
Industrial Solutions – Industries we serve
of our employees are engineers and technicians
machines and systems in use worldwide
chemical installations constructed worldwide
>17,600
Almost 70%
More than
Over 2,500
years of engineering excellence 200
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5 thyssenkrupp Industrial Solutions (India)
We are present wherever our customers need us Regional cluster organization and workforces*
RC North America
1,188
RC CIS 451
RC Maghreb 635
RC MEA 564
RC APAC 1,452
Europe 11,852
RC South America 486
India 2,974
* as of May 12, 2017
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6 thyssenkrupp Industrial Solutions (India)
Industrial Solutions – a strong company for …
… developing reliable, long-term solutions together with our customers
… by means of the combined power of 200 years of engineering excellence with German roots
… to enable global industrial development while protecting scarce resources.
Fertilizer Plant 3,300 t/day ammonia
Crushing System 3,500 t/h coal
Engine Assembly Line 96 engines/h
Excellent and sustainable engineering solutions based on most advanced technologies
engineering.
tomorrow.
together.
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7 thyssenkrupp Industrial Solutions (India)
Industrial Solutions – Business Units
Cement Technologies
Industrial Specialties
Fertilizer & Syngas Technologies
Service
Electrolysis & Polymers Technologies
Marine Systems System Engineering Mining Technologies
Network of Excellence
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8 thyssenkrupp Industrial Solutions (India) 8
Also see Licensors Associated With slide for other technologies
Industrial Solutions – Technologies and Products
Fertiliser Technologies Ammonia & Urea : Ammonia, Urea
Nitrates and Phosphates : Nitrates, Nitric Acid Phosphates Phosphoric Acid DAP/NPK Phosphates
Hydrogen & Syngas :
Hydrogen / Syngas Syngas Applications HTW Waste to Energy Prenflo
Methanol Technologies : Methanol
Electrolysis & Polymer Technologies Electrochemical Technologies :
Chlor-Alkali electrolysis HCl electrolysis Water electrolysis Redox-Flow Battery
Organic Chemicals & Polymers :
Propylene Oxide Oleochemical Technologies EDC/Vinyl Chloride Polyethylele Polypropylene
Dehydrogenation : PDH BDH
Polycondensation Technologies :
Polyesters Polyamides Biopolymers
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9 thyssenkrupp Industrial Solutions (India) 9
Also see Licensors Associated With slide for other technologies
Industrial Solutions – Technologies and Products
Industrial Specialties Third Party Technologies : Balance of Plant
Offsites & Utilities Petrochemicals Storage & Tank Farms Inorganic Chemicals Metallurgy
Upstream Oil & Gas : Consulting
Refining : C3, C4, C5 processing Desulfurization MTBE / ETBE / TBA Hydro Processing Lubes / Waxes Aromatics
Coke Plant Technologies : Coke Oven Plant Gas Treatment Coke Plant with GTP Environmental Services Sulfuric Processing
Service Parts Supply & Management :
Spare Parts Prop. Equipment
Revamps :
Asset Management : O&M Contracting Consulting
Service Center & Field Services :
Service Centre Field Service Training
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10 thyssenkrupp Industrial Solutions (India)
Engineering Capacity 2 Million man-hours per annum
Office Space Approx.19,125 sq. m.
Projects Executed Over 650 projects
Types of Contracts EPC-LSTK / EPCM, PMC, Reimbursable Services, Open Book Estimates
Formation Erection Office 1965 Branch Office 1970 Indian Company 1977
thyssenkrupp Industrial Solutions (India) At a glance : History, Formation, Capacity, Contracts
Quality Assurance, Health Safety & Environment
ISO 9001 : 2008 ISO14001 : 2004, BS OHSAS 18001 : 2007
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11 thyssenkrupp Industrial Solutions (India)
Offices, Capacity
Head Office Location : Vikhroli, Mumbai Area : ~12,550 Sq. M. Seating Capacity : 720
I-think Office Location : Kanjurmarg, Mumbai Area : ~2,825 Sq. M. Seating Capacity : 205
Pune Office Location : Bibwewadi, Pune Area : ~3,750 Sq. M. Seating Capacity - 420
Total Area – 19,125 Sq. M.
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12 thyssenkrupp Industrial Solutions (India)
• Feasibility Studies, Pre-project activity (FS)
• Basic Engineering (selected technologies) (BE / PDP)
• Front End Engineering Design (FEED)
• Detailed Engineering (DE)
• Lumpsum Turnkey Contracts (EPC-LSTK)
• Lumpsum Services for Engineering, Procurement, Construction Management (EPCM Services)
• Project Management Services (PMC)
• After Sales Services
Types of Services Offered
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13 thyssenkrupp Industrial Solutions (India)
Life Cycle Services
Core Competencies
Fertilisers Refinery Units Electrolysis & Polymers
Third Party Technologies (Petrochemicals, Cryogenic Storages, Metallurgy, Inorganic
Chemicals and Industrial Plants)
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14 thyssenkrupp Industrial Solutions (India)
Sector-wise Experience
Third Party Technologies
Organic Chemicals & Petrochemicals
17%
Cryogenic Storages 16%
Inorganic Chemicals & Metallurgy
8%
Industrial Plants 8%
Total 49%
Third Party Technologies,
49%
Fertilisers, 16%
Electrolysis, 22%
Polymers, 5%
Refinery Units, 8%
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15 thyssenkrupp Industrial Solutions (India)
• Ammonia
• Urea
• Nitric Acid
• Ammonium Nitrate
• Ammonium Nitrophosphate
Phosphatic Fertilisers Nitrogenous Fertilisers / Nitrates
• Phosphoric Acid
• Di-Ammonium Phosphate / NPK
• Triple Super Phosphate
• Mono Ammonium Phosphate
Fertilisers – Experience
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16 thyssenkrupp Industrial Solutions (India)
Bunge Maroc – TSP/MAP & MAP/DAP, Morocco
BAGFAS – NA / AN & ETI BAKIR – DAP-NPK Turkey
Nitrogenous Fertilisers / Nitrates & Phosphates (N & P) – Footprint
PVFCCo – NPK, Vietnam
GSFC - DAP – Sikka
Zuari Holdings, Goa - NPK
GNFC, Bharuch – WNA, CNA, CAN, AN & ANP
RCF, Mumbai – WNA, AN
DFPCL, Taloja – WNA, AN, NPK
HOC, Rasayani – CNA Coromandel International, Kakinada – DAP & NPK
MCFL, Mangalore - DAP
Coromandel International, Vizag – DAP & NPK
VBC Industries (DFPCL), Vizag – ANFO
Direct
&
In-cooperation
with Contracts
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17 thyssenkrupp Industrial Solutions (India)
Nitrogenous Fertilisers / Nitrates – Project References
Client Gujarat Narmada Valley Fertilizers Co
Plant 300 TPD Weak Nitric Acid
Location Bharuch
Scope of Services LSTK
Direct Contract
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18 thyssenkrupp Industrial Solutions (India)
Phosphates – Project References
Client Coromandel International
Plant 65 t/hr Urea Grade NPK Fertiliser plant
Location Kakinada
Scope of Services LSTK
Direct Contract
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19 thyssenkrupp Industrial Solutions (India)
Electrolysis – Experience
• Caustic Soda – Chlorine (BM and BiTAC Technologies)
• Conversion to Membrane Cell
• Caustic Potash
• HCl Electrolysis
• NaCl ODC
• Skid-Mounted Plants
• Vanadium Redox Batteries
• Water Electrolysis
Membrane Cell House
Filterpress Cell House
Nearly 75% of Membrane Cell capacities in India
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20 thyssenkrupp Industrial Solutions (India)
Electrolysis – Footprint
Nirma –Bhavnagar
Grasim Industries – Nagda
Kudos Agrohols– Punjab
Grasim Industries – Renukoot
Punjab Alkalies– Punjab Lords Chloro Alkali – Alwar
Reliance Industries – Dahej
Grasim Industries– Vilayat
GACL – Dahej
Aditya Birla Nuvo – Veraval
GACL– Baroda
United Phosphorus –Jhagadia Grasim Industries – Rehala
Grasim Industries – Ganjam
KPR Industries– Andhra Pradesh
Andhra Sugars– Andhra Pradesh
DCW– Tamilnadu
Travancore- Cochin Chemicals –Udyogamandal
Chemplast Sanmar– Karaikal
Sree Rayalaseema – Andhra Pradesh
Chemfab Alkalies – Pondicherry
Grasim Industries – Karwar
Direct Contracts
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21 thyssenkrupp Industrial Solutions (India)
Electrolysis – Project References
Client Guajrat Alkalies and Chemicals
Plant 785 tpd Caustic Soda plant
Location Dahej, Vadodara, India
Scope of Services E, LS
Direct Contract
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22 thyssenkrupp Industrial Solutions (India)
Electrolysis – Project References
Client Aditya Birla Chemicals (India) [Jayshree Chemicals]
Plant 250 tpd Caustic Soda (Expansion) plant
Location Ganjam, India
Scope of Services EPCM
Direct Contract
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23 thyssenkrupp Industrial Solutions (India)
• Ethylene Dichloride
• Vinyl Chloride Monomer
• Polyvinyl Chloride
• C-Polyvinyl Chloride
• Propylene
• Polypropylene
• Propylene Oxide/ Glycol / PDH
• Polyols
• Poly Butylene Terephthalate Resin
• Polyamide / Nylon / Polyesters / PET
• High Density Polyethylene • Low Density Polyethylene / LLDPE
Polymers – Experience
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24 thyssenkrupp Industrial Solutions (India)
Polymers – Footprint
IOCL- HDPE– Panipat
LLDPE-HDPE swing - Panipat
Finolex - PVC/VCM, Ratnagiri
DCW, C-PVC , Sahupuram
SPIC Petrochemicals – PFY, Chennai
PP, LLDPE-HDPE Swing, Haldia
IOCL – Polypropylene plant, Paradip
Direct Contracts
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25 thyssenkrupp Industrial Solutions (India)
Polymers – Project References
Client Finolex Industries
Plant VCM - 100,000 TPA S-PVC - 200,000 TPA E-PVC - 20,000 TPA
Location Ratnagiri, Maharashtra
Scope of Services EPCM
Direct Contract
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26 thyssenkrupp Industrial Solutions (India)
Refinery Units – Experience
• Crude Distillation Units
• Vacuum Distillation Units
• Hydrocracker
• Diesel Hydrotreater Units
• Naphtha Hydrotreater
• Continuous Catalytic
Regeneration Reformer
• Indmax FCC Unit
• Gasoline Desulphurisation
Unit (Prime G+)
• Hydrogen Plants
• Hydrogen Compression & Distribution System
• Residue Upgradation (VGO-HDT, ATF, FCC LPG Merox
• Gasification (based on coal, petcoke/biomass, fuel oil)
• Integrated Gasification Combined Cycle Plant (IGCC)
• Aromatics Extraction
• Diesel Hydro Desulphurisation
• Gas Oil Hydro Desulphurisation Units
• Vacuum Gas Oil Units
• Visbreaker
• Coker LPG Treatment Unit
• Sulfur Recovery Units
• Motor Spirit Quality Upgradation
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27 thyssenkrupp Industrial Solutions (India)
Refinery Unit Chain Footprint
CDU
VDU
DHDT
NHT
CCR
NHT ISOM
SRU ATU
HCU
tkIS India Experience
Hyd
roge
n
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28 thyssenkrupp Industrial Solutions (India)
BRPL - Indmax FCC Unit, Prime G & MSQU – Dhaligaon
IOCL - MSQU – Digboi & Guwahati
IOCL - DHDS – Panipat
IOCL – VGO-HDT, DHDT, HCDS Units – Paradip
Praxair India - Hydrogen Plant – Paradip
Nagarjuna Oil - Hydrogen Plant, SRU, O&U – Cuddalore
MRPL – CDU, VDU, GOHDS, Visbreaker, O&U – Mangalore
CPCL - Euro IV : Revamp of DHDS unit, Manali
IOCL – VGO-HDT, ATF, FCC LPG Merox, MSQU, SRU, Hydrogen Gen. Unit – Baroda,
BPCL – NHT, CCR – Mumbai
Reliance – Refinery Offsite Pkg., O&U – Jamnagar
Essar Oil – Refinery – Vadinar
IOCL - Euro-IV : Revamp of (DHDS, DHDT, VGO-HDT & HGU), Baroda
Refining – Footprint Direct
Contracts
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29 thyssenkrupp Industrial Solutions (India)
Refining – Project References Client Indian Oil Corporation
Plant VGO-HDT, DHDT
Location Paradip Refinery
Scope of Services
EPCM
Direct Contract
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30 thyssenkrupp Industrial Solutions (India)
Refining – Project References
Client Praxair
Plant 100,000 Nm3/hr Hydrogen
Location Paradip Refinery
Scope of Services LSTK
Direct Contract
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31 thyssenkrupp Industrial Solutions (India)
• Phenol / Cumene
• Ethyl Benzene
• Styrene Monomer
• Polystyrenes
• Styrene Butadiene Rubber
• Ethylene Oxide/Glycol • Polychloroprene • Vinyl Acetate Monomer • Linear Alkyl Benzene • Paraffin & Derivatives • Adipic Acid
Petrochemicals – Experience
• Formaldehyde • Caprolactam • n-Butanol • Detergent Alcohol • Epichlorhydrine • Methyl Isobutyl Ketone
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32 thyssenkrupp Industrial Solutions (India)
ISRL - SBR– Panipat
IOCL - Olefins Recovery Unit, Panipat
Kanoria, Formaldehyde, Vizag
SPIC Petrochemicals – PFY, Chennai
TPL – LAB, Chennai
Manali Petro – PO, PG, Chennai
Direct Contracts
IOCL – Linear Alkyl Benzene (LAB) Baroda
Nirma - Linear Alkyl Benzene, Baroda
Deepak Phenolics – Phenol & Cumene Plant - Dahej
RIL – EO / EG, Hazira
HOC – Formaldehyde, Rasayani
Vinyl Chemicals – VAM, Mahad
GSFC – Caprolactam, Baroda
Kanoria Chemicals – Formaldehyde, Ankleshwar
Supreme Petrochem – Polystyrene, Mumbai
Petrochemicals – Footprint
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33 thyssenkrupp Industrial Solutions (India)
Client Indian Oil Corporation
Plant 350,000 TPA LLDPE-HDPE Swing Unit
Location Panipat (Naphtha Cracker Complex)
Scope of Services
PMC
Client Gujarat State Fertilizers & Chemicals
Plant Caprolactam
Location Baroda, Gujarat
Scope of Services EPCM
Direct Contract
Petrochemicals – Project References
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34 thyssenkrupp Industrial Solutions (India)
Metals / Minerals & Inorganic Chemicals – Experience
• Chlorine Dioxide
• Bleaching Powder
• Polyaluminium Chloride
• Sodium Chlorate
• Hydrochloric Acid
• Spray Dried Silica
• Sulfuric Acid
• Zinc Smelting
• Zinc Oxide
• Alumina
Metals / Minerals Inorganic Chemicals
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35 thyssenkrupp Industrial Solutions (India)
Metals / Minerals – Footprint
Hindustan Zinc – Zinc Smelter (I & II), Chanderiya, Rajasthan
Utkal Alumina – Alumina, Rayagada, Orissa
NamZinc – Zinc Refinery Conversion project, Namibia
Umicore Anandeya India - Zinc Oxide, Goa
Direct Contracts
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36 thyssenkrupp Industrial Solutions (India)
Client Utkal Alumina
Plant 1.5 mio TPA Alumina Refinery
Location Rayagada, Orissa
Scope of Services EPCM
Metals / Minerals – Project References Highlights:
Plot size 5.9 Sq. Km
LSTK packages 22 Nos.
EPCM units 15 Nos.
Equipments 702 Nos.
Concrete Quantities 250,000 m3
Structural Steel 42,000 MT
Piping 2,250,000 IM
Direct Contract
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37 thyssenkrupp Industrial Solutions (India)
Client West Coast Paper Mills
Plant 11 TPD Chlorine Dioxide
Location Dandeli, Karnataka
Scope of Services LSTK
Inorganic Chemicals – Project References Direct
Contract
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38 thyssenkrupp Industrial Solutions (India)
Cryogenic Storages & Tank Farms – Experience
• Petrochemical Tank Farms
• Cryogenic Ammonia (-33°), Ethylene (-103°), Propylene (-47°)
Tanks and Terminals
• LPG and Benzene Tanks & Terminals
• Terminal Automation
• Refrigeration Systems
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39 thyssenkrupp Industrial Solutions (India)
IFFCO, Kandla
GSFC, Sikka
GSFC, Baroda
KRIBHCO, Hazira
BPCL, JNPT
DFPCL, JNPT
RCF, Trombay
RCF, Thal
Indo-Gulf, Jagdishpur
Sanjana Cryogenic, Hadia
MATIX, West Bengal
PPL, Paradeep
MCFL, Manglore
FACT, Ambalamedu & Wellington
Coromandel International, Vizag
Greenstar (SPIC), Tuticorin
Coromandel International, Kakinada
EID Parry, Chennai
Cryogenic Storages – Footprint Direct
Contracts
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40 thyssenkrupp Industrial Solutions (India)
Cryogenic Storages – Project References
Client EID Parry
Plant 12,500 MT Cryogenic Ammonia Storage Tank
Location Chennai, India
Scope of Services E, P, CS, COS
Direct Contract
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41 thyssenkrupp Industrial Solutions (India)
Industrial Plants & Fine Chemicals – Experience
Fine Chemicals
• Air Separation Units
• Hydrogen – Nitrogen Generation Units
• Glycerine / Fatty Alcohol
• Coal Tar Filtration Filter Press
• Cosmetics
• Synthetic Iron Oxide Pigment Plants
• BOPP for large Power Generation Units
• Cement Plants
Industrial Plants
• Fine & Speciality Chemicals
• Dyestuffs & Intermediates
• Gelatin Plants
• Water-borne Paints Plants
• Ion Resin Plants
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42 thyssenkrupp Industrial Solutions (India)
Licensors Associated With
Spain
The Netherlands Germany
Sweden
Denmark
France Italy
Japan
• MHI, MCC
• Shin-Etsu
Americas
Europe/CIS
Asia Pacific
Sweden - Formox AB
France
• Arkema
• Atochem
• Axens
• CdF Chemie
• IFP
Germany
• BASF
• Bayer
• Basell
• Caloric
• Dynamit Nobel
• Evonik
• Henkel
• Lanxess
• Linde
• Lurgi
• Madaus
• Outo Kumpu
• Plinke
• Uhde
The Netherlands
• Akzo Nobel
• Shell
• Stamicarbon
Italy
• Conser
• Montedipe
• Pressindustria
• Radici
• Basell Poliolefine Italia
Spain - Incro
USA
• CB & I Lummus
• Celanese
• Huntsman
• KBR
• Monsanto
• Rockwood
• Parsons
• UOP
Canada
• Rio Tinto Alcan Int.,
• Nova Chemicals
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43 thyssenkrupp Industrial Solutions (India)
Americas Europe/CIS
Sub-Saharan Africa
MENA
International Experience - Regional
Asia Pacific
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44 thyssenkrupp Industrial Solutions (India)
Asia Pacific
Vietnam • Petrovietnam: NPK
Thailand • Thai Oleochemicals :
Fatty Alcohol • Thai Nitrate Co: NA, AN
Bangladesh • KAFCO: Urea GRN
China • Double Happiness: Caustic • Weifang: Caustic • Xinjiang : Caustic
International Experience – Asia Pacific
Malaysia • Asean Bintulu: AU
Direct
&
In-cooperation
with Contracts
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45 thyssenkrupp Industrial Solutions (India)
Europe/CIS
France • BIONEXT: Gasification
Germany • SABIC: HDPE, Bitterfeld
Caustic • Wacker Chemie: Caustic
United Kingdom • Lotte: PET
Belgium • JBF: PET • Tessenderlo: Caustic
The Netherlands • Yara: Urea
International Experience – Europe / CIS In-
cooperation with
Contracts
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46 thyssenkrupp Industrial Solutions (India)
USA • CF Industries : AU, NA, UAN • Chemical Engg. Partners: Lube Oil
Refining • IFCo: UAN, Urea, NA
Mexico • ROT Quimica: KOH
International Experience – Americas
Americas
Chile • ENAEX: WNA
In-cooperation
with Contracts
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47 thyssenkrupp Industrial Solutions (India)
International Experience – MENA
MENA
Saudi Arabia • Al-Qahtani: EDC, Caustic • Farabi Petrochem: LAB • IBN Sina: Formaldehyde • IBN Zahr: OCT Feed
purification • SABIC: Benzene Mitigation • SAFCO: AU • SAFCO: UFC-85 • Sahara Petro: Caustic • Sipchem: PBT
Qatar • QAFCO: AU, UFC-85, Tanks • QAPCO: LDPE • QVC: Caustic
Egypt • ABU-QIR: AU • EPPC: Propylene, Polypropylene, • EHC: NA, AN
Jordan • NCI Jordan: Caustic
Morocco • Bunge Maroc: TSP,
MAP-MAP, DAP
Algeria • Sorfert: AU
Turkey • Bagfas: NA, AN, CAN • ETI Bakir: DAP, NPK
Abu Dhabi • Ruwais: Urea GRN
Oman • Liwa Petrochemical: Ethylene
Dichloride
Direct
&
In-cooperation
with Contracts
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48 thyssenkrupp Industrial Solutions (India)
South Africa • SASOL:
– MIBK – Detergent Alcohol, – N-Butanol – Clean Fuels – Wet Sulfuric Acid – Coal Tar Filtration – Water Recovery Growth project
• TRANSNET - New Multi-product pipeline project
• Omnia Fertilizers - Cryogenic Ammonia Storage Tank
Sub-Saharan Africa
International Experience – Sub-Saharan Africa
Direct Contracts
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49 thyssenkrupp Industrial Solutions (India)
Fertilisers – Major International Project References Client Petrovietnam Fertilzer and Chemicals
Corporation (PVFCCo.)
Plant 250,000 MTPA NPK plant
Location Vietnam
Scope of Services LSTK
Licensor Incro
Direct Contract
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50 thyssenkrupp Industrial Solutions (India)
Client Bunge Maroc Phosphore (Main Contractor : Incro SA)
Plant 270,000 TPA - TSP / MAP 340,000 TPA MAP / DAP
Location Morocco
Scope of Services EPCM
Licensor Incro
Fertilisers – Major International Project References Direct
Contract
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51 thyssenkrupp Industrial Solutions (India)
Client Saudi Arabian Fertilizer Co (SAFCO)
Plant 29,700 TPA Urea Formaldehyde Concentrate
Location Saudi Arabia
Scope of Services LSTK
Licensor Perstorp
Fertilisers – Major International Project References Direct
Contract
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52 thyssenkrupp Industrial Solutions (India)
Client Qatar Vinyl Co.
Plant 305,000 TPA Caustic Soda / 270,400 TPA Chlorine
Location Qatar
Scope of Services E
Licensor Bayer / Hoechst / Uhde
Electrolysis – Major International Project References In-
cooperation with tkIS
PT
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53 thyssenkrupp Industrial Solutions (India)
Polymers - Major International Project References Client QAPCO
Plant 300,000 TPA LDPE
Location Qatar
Scope of Services E
Licensor Lyondell Basell
In-cooperation with tkIS
PT
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54 thyssenkrupp Industrial Solutions (India)
Client Farabi Petrochemical Co.
Plant 70,000 TPA Linear Alkyl Benzene (Grassroots & Duplication)
Location Saudi Arabia
Scope of Services EPCM
Licensor UOP
Petrochemicals – Major International Project References
Direct Contract
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55 thyssenkrupp Industrial Solutions (India)
Client IBN – ZAHR (Saudi European Petrochemical Co.)
Plant OCT Feed Purification project
Location Saudi Arabia
Scope of Services
LSTK
Licensor CB&I Lummus
Petrochemicals – Major International Project References
Direct Contract
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56 thyssenkrupp Industrial Solutions (India)
Extended Basic Engineering, FEED Package, Basic Engineering for selected processes, Detailed Engineering
Project Management, Planning, Procurement, Inspection & Expediting, Construction, Commissioning
Technology Identification, Site Selection, Detailed Feasibility Studies
Range of Services
- Technology based EPC-LSTK / EPCM services projects, using ‘Uhde’
process knowhow from tkIS Process Technologies & associates
- Third Party Technology EPC / EPCM services projects using
technologies selected by the customer
Project Classification
Pre-project Activities
Engineering Services
Project Implementation
360° Life Cycle Service
Revamps Asset Management Spare Parts, Supply & Management Field Services & Training
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57 thyssenkrupp Industrial Solutions (India)
Engineering Design & Plant Implementation Software like : • AUTOCAD • Microstation • ASPEN PLUS • HTRI • PV Elite • Smart Plant (P&ID, SPI, SPEL) • PDMS, PDS, SP3D • Navisworks • Caesar • Tekla Structures • STAAD • COMOS • SAP • Primavera, etc. • ICAPS, SMS
• Collaboration • Data Replication • 1 : 1 employee-computer ratio
Between tkIS PT &
tkIS INDIA
Between Client &
tkIS INDIA
Between tkIS INDIA Mumbai & Pune
60 Mbps Link* (Voice, Mail, Data Exchange), Video Conferencing facility through IP & ISDN
60 Mbps Internet Leased link connection at Head Office with Firewall Setup for Large quantity Data exchange from Head Office, Branch Offices & Video Conferencing facility through IP & ISDN
Between tkIS INDIA Mumbai & i-THINK
Facilities
Communication Computers
40 Mbps Link* (Voice, Mail, Data Exchange), Video Conferencing facility through IP & ISDN + Daily data replication
40 Mbps Link* (Voice, Mail, Data Exchange), Video Conferencing facility through IP & ISDN
* MPLS cloud
Between tkIS INDIA & Construction sites
4 Mbps Link* (Mail, Data Exchange), Video Conferencing facility through IP & ISDN
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58 thyssenkrupp Industrial Solutions (India)
Organisation
Technologies (Fertilisers & ELP) Executive Director
P.V. Chepe
Business Development
Process & TIS
Sales
CEO & Managing Director P.D. Samudra 1 QM & E
1 Member of Board of Directors
Proposals & DBC
Project Governance
Special Design & Layouts
Industrial Specialties Executive Director
K.S. Rao
Process & TIS
Sales
Proposals & DBC
Project Governance
Special Design & Layouts
Business Development
Engineering & Project Execution (NoE) Mumbai & Pune
Executive Director P.G. Waray
Civil & Structural
Plant Design / Piping
Mechanical
Instrumentation / Automation
Electrical
Procurement & Inspection
Project Management & Planning
Construction Management
Central Functions
CFO & Executive Director N.R. Chitre 1
Finance & Secretarial
Commercial Project Management (CPM) **
Contracts
Management **
ITM
Engineering Implementation
Industrial Services * Industrial Services *
DBC= Digital Bidding Centre
Commissioning
** Part of NOE * Presently under respective OUs with long term plan to create a separate OU
Network of excellence
OSH Legal HR & Administration
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59 thyssenkrupp Industrial Solutions (India)
Total Strength: 1,053 (own workforce) + up to 300 on Long Term Contract (flexible) = 1,353
Manpower Engineering & Technical Staff Strength Head of Groups 10
Plant Design 184
Civil & Structural 107
Site Management 90
Mechanical 76
Instrumentation / Automation 73
Electrical 71
Process & TIS (Technologies) 45
Process & TIS (SPC) 41
Construction (Home Office) 32
Planning 23
Procurement 23
Project Management 20
Inspection 16
Special Design & Layouts 13
Commissioning 3
Industrial Services 2
MD & ED’s Office Staff 2
QM & E 1
OSH 1
Project Governance 1
Total (Technical) 834 On Long Term Contract for various Technical Disciplines
300
Final Total (Technical) 1,134
Engineering and
Technical Staff 834
Non-technical
support staff 87
Central Functions
96
Sales Divn. 31
Top Mgt. 5
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60 thyssenkrupp Industrial Solutions (India)
Our Group Certification for Quality Management:
General Contracting, Project Management, Design, Engineering, Procurement, Construction & Commissioning of Petrochemicals, Refineries, Fertilizer, Chemical, Pharmaceutical & Industrial Plants
Quality Assurance
Our Commitment to Quality
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61 thyssenkrupp Industrial Solutions (India)
Health, Safety & Environment
Safety at Workplace Safety at Construction Site
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62 thyssenkrupp Industrial Solutions (India)
Safety Achievements
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63 thyssenkrupp Industrial Solutions (India)
Major Ongoing Projects
• Grassroots plant of Caustic Soda for Kutch Chemicals (2017)
• PMC services for LAB Plant at Yanbu for Farabi Petrochemicals (2017)
• LAB Derivatives for Farabi Petrochemicals, Al-Jubail, KSA (2017)
• Halogenated Isobutylene Isoprene project for Reliance Sibur Elastomers, Jamnagar, India (2017)
• Engineering & Proprietary Supplies for Andhra Sugars’ Caustic Soda Expansion project at Saggonda, India
(2017)
• Engineering and Lumpsum Services Contract for Caustic Soda Plant for Grasim Industries at Rehala, Vilayat,
Renukoot, Ganjam (2016)
• Engineering and Lumpsum Services Contract for 1000 elements Caustic Soda Plant for GACL in Dahej,
Vadodara, India (2016)
• 95 KTPA Formaldehyde project for Kanoria Chemicals, Ankleshwar, India (2016)
• 260 KTPA Cumene project for Deepak Phenolics, Dahej, India (2016)
* years indicated represent Year of Order
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64 thyssenkrupp Industrial Solutions (India)
Major Ongoing Projects
* years indicated represent Year of Order
• Indmax FCC Unit / Indmax Gasoline De Sulphurisation Unit with associated facilities for IOC’s Bongaigaon
Refinery in Assam, India (2016)
• LSTK Contract for 250,000 MTPA NPK plant for PetroVietnam Fertilizer Chemicals Corporation in Vietnam
(2015)
• Olefin Recovery Project for IOCL’s Naphtha Cracker Compex in Panipat, India (2015)
• 200 KTPA Phenol plant for Deepak Phenolics in Dahej, India (2015)
• Diesel Hydro Desulphurisation Unit Revamp for Chennai Petroleum Corp Limited’s Manali Refinery, Chennai,
India (2015)
• EPCM Services for BS-IV Quality Upgradation project for IOCL’s Koyali Refinery in Vadodara, India (2015)
• 2 x 340 KTPA Polypropylene Unit / 165 KPTA Coker LPG Treater Unit for IOCL, Paradip Refinery, India (2014)
• GSFC : Additional Facilities project for DAP-NPK ‘D’ Train in Sikka, India (2013)
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65 thyssenkrupp Industrial Solutions (India)
Corporate Social Responsibility 2016-17
Anesthesia Workstation - Lokmanya Tilak Hospital, Sion, Mumbai
Emergency Medical Services
Computer Lab - Saraswati Mandir Sanstha, Pune
Digitalisation, Weaker Section of Society
Audio Visual Equipment - Sulabha Special School, Chembur, Mumbai
Audio Visual Aids
Neo Natal Ventilators - KEM Hospital, Mumbai
Intensive Care Unit
Water Purifiers - MCGM Schools, Mumbai
Clean Drinking Water Drive Upcoming Projects:- - Neurovascular Catheter, Tata Memorial,
Mumbai
- Physics, Chemistry & Biology Laboratory, Dnyaneshwar Vidyalaya, Mumbai
- Digital Printing Technology, GIPT, Mumbai
- Toilet Blocks, Jilha Parishad Prathamik Shala, Dahunu
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66 thyssenkrupp Industrial Solutions (India)
Staff Welfare; Work-Life Balance
Attractive Leave Scheme
Sick Leave Bank Compensatory Offs
Fitness & Wellness Drives- Fit 15 & Eye Yoga Staff Welfare Policies & Schemes
Sports & Recreation
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67 thyssenkrupp Industrial Solutions (India)
Contact
thyssenkrupp Industrial Solutions (India) Private Limited (formerly Uhde India Private Limited)
Uhde House, LBS Marg, Vikhroli (W), Mumbai 400 083, India
Tel : +91 22 4047 8020 / Fax : +91 22 2578 6187
e-Mail : [email protected]
Website : www.thyssenkrupp-industrial-solutions-india.com