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Page 1: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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Tieto

Real Time Factory

Page 2: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

© Tieto Corporation

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Imagine 30% business performance increase from information driven industrial production, processes and services over the lifecycle?

Page 3: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

© Tieto Corporation

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Page 4: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

© Tieto Corporation

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Page 5: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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ORFER IOT

Based on ITechnology

Global Coverage

Powered by TIETO

Page 6: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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Page 7: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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Page 8: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

© Tieto Corporation

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Page 9: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

© Tieto Corporation

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Page 10: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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FATcapacity

SATavailability

RUN UPproductivity

GAP

QUARANTEEutilization

2 ndyear

+ 10%

3 rdyear+ 6%

ORFER IOT

Page 11: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

© Tieto Corporation

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This is Kemppi

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Executive

Chairman of

the Board

Mrs. Teresa

Kemppi-

Vasama

Private

family-

owned

company

Established

1949

Headquarter

in Lahti,

Finland

Global

revenue 114

MEUR

16

subsidiaries

globally649 people in

16 different

countries

CEO

Mr. Anssi

Rantasalo

Parent

company:

Kemppi Group

Oy

Executive

Chairman of

the Board

Mr. Antti

Kemppi

Page 12: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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Trends in Welding industry

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Tight standardization and requirements Heavy, hard and often manual work Complex and challenging products

High requirements for documentation Need for more transparent production in

the value chainIntegrity, cooperation, Lean, 6 sigma

effectiveness and digitalization

Page 13: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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WeldEye

Kemppi Welding Management Solution

WeldEye is a solution to manage welding, quality and documentation

Page 14: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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WeldEye benefits

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FASTER

DOCUMENTATION

PROCESSDue to digitally collected,

as-built data

REDUCED

REPAIR RATESThrough transparency

in welding

WPS AND

QUALIFICATION

MANAGEMENTWith one solution

TRACEABLE

WPS

COMPLIANCEFor your safety and

peace-of-mind

VIEW OF YOUR WELDING

PRODUCTIONSFor better project management and

resource control

FASTER

QUALIFICATION AND

PROLOGNATIONCompared to traditional

methods

Page 15: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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WeldEye

Cloud

Technical structure of Tieto Real Time Factory and Kemppi

WeldEye connectivity

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Tieto Real

Time Factory

REST API

Welding, project and quality management

Factory effectiveness

Page 16: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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Tieto

Real Time FactoryProvides technology agnostic

software automation on top of any

existing production and process control

systems, including ERP. Machine to

machine connectivity enables new

levels of optimization and creates

space for innovation for

any enterprise.

Industry 4.0 Requires One

solution – from Multiple Vendors

1

2

3

4

Your case is unique

Implement a change not a technology

Monetize the data

Build to change, select open approach

Page 17: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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Page 18: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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WeldEye is a solution to manage

welding, quality control and documentation

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Managing welding procedure

specifications (WPS) according

the most important standards

Welding Procedures

Includes all personnel's and

welder qualification

certificates and their renewal

processes

Personnel and

qualifications

Includes welding quality

management functionalities

welding procedure

specification and

qualification compliance

control functions

Quality management,

Welding procedure

and qualification

control

Includes welding- and project

management, welding

inspection and document

register functionalities

Welding project

management

Page 19: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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WeldEye – Expected impacts to welding related

processes

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Welding monitoring and WPS

compliance control

Improved repair-rate

through the transparency

Improved Information

management for Inspectors

Improved safety

in production

Improved stakeholder

and customer

relationship

Automatized

documentation

processes

Improved WPS

management and

prolongation

processes

Transparency to sub-

contractors welding

processes

Up-to date

inventory levels

Preventive fleet

management

Improved production

planning and

management through

the more efficient

reporting

Page 20: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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WeldEye – Value proposition areas

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Page 21: Tieto Real Time Factory - Industry 4.0 · Kemppi Welding Management Solution ... existing production and process control systems, including ERP. Machine to machine connectivity enables

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Predictive business value impacts, always

based on real situation at hand

Work Context

Specific Orders

Tracking & Tracing

Modern Human

Interfaces

Real Time Data Utilize the information from different layers, ERP, Automation, Humans

Track your Tools, Vehicles, People and Materials

Work orders are dynamic and changes according the availability

Minimized risks and human errors in high security environment

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