tieto real time factory - industry 4.0 · kemppi welding management solution ... existing...
TRANSCRIPT
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Tieto
Real Time Factory
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Imagine 30% business performance increase from information driven industrial production, processes and services over the lifecycle?
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ORFER IOT
Based on ITechnology
Global Coverage
Powered by TIETO
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FATcapacity
SATavailability
RUN UPproductivity
GAP
QUARANTEEutilization
2 ndyear
+ 10%
3 rdyear+ 6%
ORFER IOT
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This is Kemppi
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Executive
Chairman of
the Board
Mrs. Teresa
Kemppi-
Vasama
Private
family-
owned
company
Established
1949
Headquarter
in Lahti,
Finland
Global
revenue 114
MEUR
16
subsidiaries
globally649 people in
16 different
countries
CEO
Mr. Anssi
Rantasalo
Parent
company:
Kemppi Group
Oy
Executive
Chairman of
the Board
Mr. Antti
Kemppi
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Trends in Welding industry
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Tight standardization and requirements Heavy, hard and often manual work Complex and challenging products
High requirements for documentation Need for more transparent production in
the value chainIntegrity, cooperation, Lean, 6 sigma
effectiveness and digitalization
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WeldEye
Kemppi Welding Management Solution
WeldEye is a solution to manage welding, quality and documentation
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WeldEye benefits
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FASTER
DOCUMENTATION
PROCESSDue to digitally collected,
as-built data
REDUCED
REPAIR RATESThrough transparency
in welding
WPS AND
QUALIFICATION
MANAGEMENTWith one solution
TRACEABLE
WPS
COMPLIANCEFor your safety and
peace-of-mind
VIEW OF YOUR WELDING
PRODUCTIONSFor better project management and
resource control
FASTER
QUALIFICATION AND
PROLOGNATIONCompared to traditional
methods
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WeldEye
Cloud
Technical structure of Tieto Real Time Factory and Kemppi
WeldEye connectivity
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Tieto Real
Time Factory
REST API
Welding, project and quality management
Factory effectiveness
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Tieto
Real Time FactoryProvides technology agnostic
software automation on top of any
existing production and process control
systems, including ERP. Machine to
machine connectivity enables new
levels of optimization and creates
space for innovation for
any enterprise.
Industry 4.0 Requires One
solution – from Multiple Vendors
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Your case is unique
Implement a change not a technology
Monetize the data
Build to change, select open approach
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WeldEye is a solution to manage
welding, quality control and documentation
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Managing welding procedure
specifications (WPS) according
the most important standards
Welding Procedures
Includes all personnel's and
welder qualification
certificates and their renewal
processes
Personnel and
qualifications
Includes welding quality
management functionalities
welding procedure
specification and
qualification compliance
control functions
Quality management,
Welding procedure
and qualification
control
Includes welding- and project
management, welding
inspection and document
register functionalities
Welding project
management
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WeldEye – Expected impacts to welding related
processes
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Welding monitoring and WPS
compliance control
Improved repair-rate
through the transparency
Improved Information
management for Inspectors
Improved safety
in production
Improved stakeholder
and customer
relationship
Automatized
documentation
processes
Improved WPS
management and
prolongation
processes
Transparency to sub-
contractors welding
processes
Up-to date
inventory levels
Preventive fleet
management
Improved production
planning and
management through
the more efficient
reporting
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WeldEye – Value proposition areas
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Predictive business value impacts, always
based on real situation at hand
Work Context
Specific Orders
Tracking & Tracing
Modern Human
Interfaces
Real Time Data Utilize the information from different layers, ERP, Automation, Humans
Track your Tools, Vehicles, People and Materials
Work orders are dynamic and changes according the availability
Minimized risks and human errors in high security environment
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