MACHINERY REQUIREMENT PLAN FOR TIN CANS & OFFSET PRINTIG

CONTENT

1.0 INTRODUCTION012.0 TYPES OF CANS AND THEIR USES023.0 TIN CAN MANUFACTURING PROCESSES034.0 THREE PIECE TIN CAN MANUFACTURING PROCESS04-054.1 MACHINERY REQUIREMENT064.2 THREE PIECE CAN MAKING PRODUCTION LINE 01064.2.1QUOTATIONS07-084.2.2MACHINE INSTALATION PLAN FOR CAN BODY094.2.3MACHINE INSTALATION PLAN FOR CAN END104.3THREE PIECE CAN MAKING PRODUCTION LINE 0211-124.3.1 QUOTATIONS 134.3.2 MACHINE INSTALATION LAY OUT145.0DRAW AND IRON CAN MANUFACTURING PROCESS155.1MACHINERY REQUIREMENT15-166.0 OFFSET PRINTING176.1APPLICATIONS176.2ADVANTAGES176.3OFFSET PRINTING PROCESS176.4MACHINERY REQUIREMENT FOR CARTON PRINTING186.5 TECHNICAL PARAMETERS OF SELECTED MACHINE 186.6QUOTATIONS196.7 MACHINE INSTALATION LAYOUT20

1.0 INTRODUCTION

TIN CANSA tin can, tin, steel can, or a can, is a sealed container for the distribution or storage of goods, composed of thin metal. Many cans require opening by cutting the "end" open; others have removable covers. Cans hold diverse contents: foods, beverages, oil, chemicals, etc.Tin can industry is a vast industry; there are several types of cans and can making processes. In this project mainly focused on to prepare a machinery requirement plan for tin cans for food and beverage industries. OFFSET PRINTING Offset printingis a commonly usedprintingtechnique in which theinkedimage is transferred (or "offset") from a plate to a rubber blanket, then to the printing surface. When used in combination with thelithographicprocess, which is based on the repulsion ofoilandwater, the offset technique employs a flat (planographic) image carrier on which the image to be printed obtains ink from ink rollers, while the non-printing area attracts a water-based film (called "fountain solution"), keeping the non-printing areas ink-free. Also offset printing is used in lot of applications such as newspapers, magazines, brochures, stationery, books and etc. But this project is focused on to find out the machinery requirement for carton printing.

2.0 TYPES OF CANS AND THEIR USES

TABLE NO 01 TYPE OF CANS AND THEIR USESPROCESSMATERIAL USEDPRODUCTS CONTAINED

Three pieceSteel Food, juices, spices, aspirin,& other non-food items suchas paints and glues (includesdecorative tins); includesaerosols

Draw & ironAluminum (1- and 2-piece)2-piece: primarily beer,carbonated beverages, juices1-piece: aerosol & pumpproducts (perfume, airfreshener, saline solution);fuel additives

Steel (2-piece only)Food, other non-food items

2-piece draw/redrawSteel, aluminumFood, shoe polish, car wax, other non-food items

EndsSteel, aluminumAll (except 1-piece draw &iron)

Crowns and closuresSteel

Food & non-food items

3.0 TIN CAN MANUFACTURING PROCESSES

4.0 THREE PIECE TIN CAN MANUFACTURING PROCESS3 Piece can making process can be categorized into to two groups,1. Can body manufacturing process2. Can end manufacturing process

CAN BODY MANUFACTURING PROCESS

CAN END MANUFACTURING PROCESS

4.1 MACHINERY REQUIREMENT 1. FOR CAN BODY MANUFACTURING

1) Slitter machine2) Body forming machine3) Seam welding or cementing machine4) Coating and drying machine5) Flanging machine6) Sealing machine

2. FOR CAN END MANUFACTURING

1) Slitter machine2) Punch machine3) Curling machine4) Ling coating machine5) Drying machineThe above mentioned machineries require for a three piece tin can making line. 4.2 THREE PIECE TIN CAN MAKING PRODUCTION LINE 01This is an automated production line for three piece tin cans.

MACHINERIES FOR CAN BODDYMACHINERIES FOR CAN END

Auto Duplex Slitting Machine Powder spray coating machine Auto welding machine External Coating & Conveying Machine Induction drying machine Conveying machine Flanging\beading\seaming\Necking 3-station combo machine. Conveying machine Auto sheet feeder machine CNC feeding system Auto scrap collection machine Pressing machine 45T Conveying Machine Curling Machine Conveying Machine Lining & Drying Machine

Maximum production capacity of the production line =150 cans/min

Total cost of the machines for can body making =$ 387,400Total cost of the machines for can end making =$ 145,000Therefore total cost for machines =$ 532,400

4.2.2 MACHINE INSTALATION PLAN FOR CAN BODY

4.2.3 MACHINE INSTALATION PLAN FOR CAN END

4.3 THREE PIECE TIN CAN MAKING PRODUTION LINE 02This is a semi automatic production line for three piece tin cans.1.0 SEMI AUTOMATIC PRODUCTION LINE FOR CAN BODY

EQUIPMENT NAME

QUANTITY

Slitter(GT1B5) 2

Roll forming machine(GT3A3) 1

Seam welding machine(FN2000-B) 1

Coating & drying machine(GT200U) 1

Flanging machine(GT3TB20)(for 8500 ml) 1

Flanging machine(QYA180F)(for 400 ml) 1

Sealing machine(GT4A16B) 2

2.0 SEMI-AUTOMATIC PRODUCTION LINE FOR CAN LID

EQUIPMENT NAMEQUANTITY

40T Punch machine1

25T punch machine1

Curling machine (GT2B3)1

Ling compound machine (GT2C3)1

Drying machine (GT2D5)1

Dies for 8500 ml1(2pieces)

Dies for 400 ml

1(2pieces)

PRODUCTION CAPACITY & OTHER DETAILS OF MACHINESEQUIPMENTCAPACITYPOWER(kW)DIMENSIONS(L*W*H)

Slitter(GT1B5)1.11500*1600*1105

Roll forming machine(GT3A3)80cans/min0.25700*400*840

Seam welding machine(FN2000-B)25-50cans/min15kVA1350*1300*1700

Coating & drying machine(GT200U)6-30m/min109600*680*1460

Flanging machine(GT3TB20)15cans/min41300*700*1750

Flanging machine(QYA180F)15cans/min400*500*1380

Sealing machine(GT4A16B15-30cans/min1.5750*530*1980

40T Punch machine2.2

25T punch machine4

Curling machine (GT2B3)0.37

Ling compound machine (GT2C3)50-160cans/min990*700*1500

Drying machine (GT2D5)1500-3000 pcs/hour28.36440*1000*1800

Total cost for machines =$ 106900

Maximum production capacity of this line=15cans/min

5 DRAW AND IRON CAN MAKING MANUFACTURING PROCESS

5.1 MACHINERY REQUIREMENT Cupper machine Wall ironer machine Trimmer machine Washer machine Printing machine Necker and flanger machineThis process is a huge expensive process and also all 2-piece can making machines are manufactured by USA, British and Germany. Also most of these machines are purchased from America at 30,000,000USD a line. Therefore the following process can be used for manufacturing beverage cans.

Above shown beverage cans are manufactured by using three piece can manufacture process. This process is not a big investment at the beginning. Therefore 3 PIECE beverage can is fit for the starting. But in this process using tin plates, tin plates are little expensive than aluminum. It is a disadvantage of this process. For making three piece beverage cans as shown in above can be used the machineries which are mentioned under the topic THREE PIECE TIN CAN MAKING PRODUCTION LINE 01 by changing the mold.

6 OFFSET PRINTING

Offset printing is a commonly used printing technique in which the inked image is transferred (or "offset") from a plate to a rubber blanket, then to the printing surface. When used in combination with the lithographic process, which is based on the repulsion of oil and water, the offset technique employs a flat (planographic) image carrier on which the image to be printed obtains ink from ink rollers, while the non-printing area attracts a water-based film (called "fountain solution"), keeping the non-printing areas ink-free.6.1 APPLICATIONS News papers Magazines Brochures Stationery Books 6.2 ADVANTAGES Consistent high image quality. Quick and easy production of printing plates. Longer printing plate life than on direct litho presses. Offset printing is the cheapest method to produce high quality printing in commercial printing quantities.

6.3 OFFSET PRINTING PROCESS

6.4 MACHINERY REQUIREMENT FOR CARTON PRINTING LINE

Printing machine Slitter machine Die cutter machine Stacker machineTotal cost for the machine =$ 243,300.006.5 TECHNICAL PARAMETER OF MACHINE

APSII ItemsAFPS-1600x2800

Max. machine speed of lead edge feeder (p/min)180

Recommended speed (p/min)120-150

Max. feeding size (mm)1600x2800

Min. feeding size (mm)400x650

Skip feeding (mm)1800x2800

Max. printing area (mm)1550x2750

Printing precision (mm)0.5

Printing plate thickness (mm)7.2

Min. slotting spaceNormal knife (mm)Reverse knife (mm)180x180x180x180360x80x360x80

Max. slotting depth (mm)350

Slotting precision (mm)1

Shanghai Lucky Spring Packing Technology Development Co., Ltd. Add: 728 Room, Kaicheng Building, No.135 Longcao Road, Xuhui,Shanghai, China.Tel: +86-21-61212752/86- 15900674412 Fax: +86-21-61213230 REF.No.23092011

TO Mr. Gayashan KulathungaContact person: Cherry

TELTEL+86-21-61212752 / 86-15900674412

FAXFAX+86-21-61213230

E-mailgkulathunga@gmail.comDate 23/09/2011

QUOTATION

AFPS Computerized Flexo Printing Slotting Rotary Die-cutting Machine

Unit priceunitdollar

16002800mmFOB Shanghai, ChinaFour colors printer +slitter+ Die cutter + stacker ALL PRICE:48600+29100x4+34100+33200+11000=243,300.00 USD

Feeding Unit48600

Printing Unit (Each Unit)29100

Slotting Unit34100

Die Cutting Unit33200

Stacker11000

COMMERCIAL CONDITIONS:

Loading portShanghai

Destination portat buyer's option

offer validity This offer is valid for 1 months

delivery period: Manufacturing period is about 60-90 days upon receipt of prepayment.

Standard payment terms

- 30% pre-payment

- 70% after manufacturing at the factory

Round tickets, board and lodging expenses of specialists shall be covered by the customer.

Also Buyer pays 70 US dollars per day for each expert.

The period of warranty for normal operation of the Equipment is 12 (Twelve) months from the

Date of putting it into operation, which does not include easily wearing parts and human factor.

Packing: Stand steel pallet