titan ladder manual - 341799

Upload: gechaves1

Post on 03-Apr-2018

223 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/28/2019 Titan Ladder Manual - 341799

    1/42

    341799 MANUAL TITAN LADDER 2005 03-14-08

    TITAN GRAIN BIN

    LADDER INSTALLATION MANUAL

  • 7/28/2019 Titan Ladder Manual - 341799

    2/42

    Page 1

  • 7/28/2019 Titan Ladder Manual - 341799

    3/42

    Page 2

  • 7/28/2019 Titan Ladder Manual - 341799

    4/42

    Page 3

    Section 1 Part Identification

    NOTE: SOME PARTS SHOWN MAY NOT BE NEEDED

  • 7/28/2019 Titan Ladder Manual - 341799

    5/42

    Page 4

  • 7/28/2019 Titan Ladder Manual - 341799

    6/42

    Page 5

    Section 2 Outside Ladder Installation

  • 7/28/2019 Titan Ladder Manual - 341799

    7/42

    Page 6

  • 7/28/2019 Titan Ladder Manual - 341799

    8/42

    Page 7

    A. Exterior Ladders and Safety Cage

    1) Both inside and outside wall ladders should be installed as the bin is being raised.2) All ladders start with a Top 1 Ring Ladder Section and continue down the tank

    with typical 1 ring ladder sections. (Note: Top ladder section brackets will needfield drilled into the top sidewall sheet)

    Place vinyl caps over top of top ladder section, and when starting new ladder sections at

    platforms. The caps are used to prevent moisture from getting into the ladder rails and

    causing rust. (Note: No caps are needed on top ladder section at eave when right and left

    hand tubes are being used at eave.)

  • 7/28/2019 Titan Ladder Manual - 341799

    9/42

    Page 8

    3) Place the L.H. and R.H. tubes on top of the top ladder section as shown below.Field drill holes into the roof ladder rails and roof panel ribs and bolt the tubes tothe roof with 5/16 x bin bolts. Tighten all bolts.

  • 7/28/2019 Titan Ladder Manual - 341799

    10/42

    Page 9

    4) As the tank is being raised, bolt the next ladder section to the sidewall at thehorizontal seam and attach the ladder sections together, as shown.

    5) All ladders stop one ring above the base of the tank; attach last 1 ring section ofladder to the bottom ladder section as shown.

  • 7/28/2019 Titan Ladder Manual - 341799

    11/42

    Page 10

    6) Attach standoff brackets to the L.H. and R.H. tubes with 5/16 x 1-1/2 bin bolts

  • 7/28/2019 Titan Ladder Manual - 341799

    12/42

    Page 11

    7) Begin installation of the safety cage by bolting the hoop sections to the standoffbrackets with 5/16 x 3/4 bolts. Attach the cage straps to the hoop sections with5/16 x 3/4 bolts. Begin bolting the hoops to the ladder sections with the standoff

    brackets. Proceed down the tank with either 1 or 2 ring cage straps. (For bins with

    Inspection Platforms see section on Inspection Section installation for cage

    installation at peak)

  • 7/28/2019 Titan Ladder Manual - 341799

    13/42

    Page 12

  • 7/28/2019 Titan Ladder Manual - 341799

    14/42

    Page 13

    8) Safety cages end 2 rings above the rest platforms, and 3 ring from the base of thetank. Extend the hoop at the bottom of safety cage sections as shown.

  • 7/28/2019 Titan Ladder Manual - 341799

    15/42

    Page 14

    B. Rest Platform

    The rest platform must be located in a position so that when a person steps off the ladder

    and onto the platform he could climb the next section of ladder.

    Bolt the (2) platform side toe boards to front toe board with 5/16 x carriage bolts asshown. Use same bolts to attach brace tubes to toe boards. Bolt platform brace to front

    toe board as shown, with 5/16 x carriage bolts.

    Attach grate assembly to front toe board with 3/8 x 1 bolts as shown. Grate can be

    placed on left or right side of platform.

  • 7/28/2019 Titan Ladder Manual - 341799

    16/42

    Page 15

    Attach (4) platform post to inside of toe boards with 5/16 x bin bolts. Attach Bolting

    clip 1 to outside of side toe boards as shown with 5/16 x bin bolts.

  • 7/28/2019 Titan Ladder Manual - 341799

    17/42

    Page 16

    Attach side rails and front rails to platform post with 5/16 x bin bolts. Attach bolting

    clip 2 to posts as shown with 5/16 x bin bolts.

    Check that platform is square and tighten all bolts.

  • 7/28/2019 Titan Ladder Manual - 341799

    18/42

    Page 17

    Attach platform brace angle to stiffener at sidewall seam as shown, with 7/16 bin bolts.

    Platform is always bolted below stiffener splices as shown. Field drill holes into sidewalland attach bolting clips to sidewall.

  • 7/28/2019 Titan Ladder Manual - 341799

    19/42

  • 7/28/2019 Titan Ladder Manual - 341799

    20/42

    Page 19

    C. Inspection Platform (Optional)

    Inspection Platforms are standard on 9,17, and 25 ring tall exterior ladder packages

    The inspection platform must be located in a position so that when a person steps off the

    ladder and onto the platform he could look directly into the tank through the manhole.

    Bolt the (2) platform side toe boards to front toe board with 5/16 x carriage bolts asshown. Use same bolts to attach brace tubes to toe boards. Bolt platform brace to front

    toe board as shown, with 5/16 x carriage bolts.

    Attach grate assembly to front toe board with 3/8 x 1 bolts as shown. Grate can beplaced on left or right side of platform.

  • 7/28/2019 Titan Ladder Manual - 341799

    21/42

    Page 20

    Attach (4) platform post to inside of toe boards with 5/16 x bin bolts. Attach Bolting

    clip 1 to outside of side toe boards as shown with 5/16 x bin bolts.

  • 7/28/2019 Titan Ladder Manual - 341799

    22/42

    Page 21

    Attach side rails and front rails to platform post with 5/16 x bin bolts. Attach bolting

    clip to posts as shown with 5/16 x bin bolts.

    Check that platform is square and tighten all bolts.

  • 7/28/2019 Titan Ladder Manual - 341799

    23/42

    Page 22

    Attach platform brace to stiffener at sidewall seam as shown, with 7/16 bin bolts.

    Platform is always bolted below stiffener splices as shown. Field drill holes into sidewalland attach bolting clips to sidewall.

  • 7/28/2019 Titan Ladder Manual - 341799

    24/42

    Page 23

    Bolt inspection platform post to inside of front rails as shown. Attach post to front toe

    board with 5/16 x bin bolts. Attach post to front rails with 5/16 u-bolts.

  • 7/28/2019 Titan Ladder Manual - 341799

    25/42

  • 7/28/2019 Titan Ladder Manual - 341799

    26/42

    Page 25

    Bolt the cage half rings to the ladder tubes with 5/16 x 1-1/2 bolts.

  • 7/28/2019 Titan Ladder Manual - 341799

    27/42

    Page 26

    T LADDER SECTION 1 RING TOP 42"

    S LADDER SECTION 1 RING STD 42"

    I LADDER SECTION 1 RING INS 42"

    B LADDER SECTION BOTTOM

    Rings 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

    T T T T T T T T T T T T T T T T T T T T T T T T T T

    S S S S I I I I I I I I I I I I I I I I I I I I I I

    I S S S S S S S S S S S S S S S S S S S S S S S S S

    B I S S S S S S S S S S S S S S S S S S S S S S S S

    B I S S S S S S S S S S S S S S S S S S S S S S S

    B I S S S S S S S S S S S S S S S S S S S S S S

    B I S I I I I I I I I I I I I I I I I I I I I

    B I S S S S S S S S S S S S S S S S S S S S

    B I S S S S S S S S S S S S S S S S S S SB I S S S S S S S S S S S S S S S S S S

    B I S S S S S S S S S S S S S S S S S

    B I S I I I I I I I I I I I I I I I

    B I S S S S S S S S S S S S S S S

    B I S S S S S S S S S S S S S S

    B I S S S S S S S S S S S S S

    B I S S S S S S S S S S S S

    B I S I I I I I I I I I I

    B I S S S S S S S S S S

    B I S S S S S S S S S

    B I S S S S S S S S

    B I S S S S S S SB I S I I I I I

    B I S S S S S

    B I S S S S

    B I S S S

    B I S S

    B I S

    B I

    B

    Section 3 Inside Ladder Installation

    Inside Ladder Layouts

  • 7/28/2019 Titan Ladder Manual - 341799

    28/42

    Page 27

    1. Locate inside ladder directly below the manhole opening on the roof.2. Install the inside ladder as the tank is being raised, all inside ladder start with a

    top ladder section on the first ring of the bin. Field drill holes into the sidewall to

    attach the top section of ladder to the sidewall.

  • 7/28/2019 Titan Ladder Manual - 341799

    29/42

    Page 28

    3. Continue down the bin with either, standard 1 ring or inside 1 ring ladder sections,attach the ladders together as shown and bolt to the sidewall sheet seams as shownwith a double nut.

    4. All inside ladder end with a bottom ladder section 1 ring above the base of thetank. Attach bottom ladder section to sidewall with bin bolts in sidewall sheet

    seam.

  • 7/28/2019 Titan Ladder Manual - 341799

    30/42

    Page 29

    Section 4 Ladder Access Door

    After bottom ladder section in attached to bottom of 2nd

    ring, attach door hinges and latch

    brackets to outside ladder brackets as shown, with 5/16 x 3/4 bin bolts.

    Attach cover to hinges with 5/16 x 3/4 bin bolts.

  • 7/28/2019 Titan Ladder Manual - 341799

    31/42

  • 7/28/2019 Titan Ladder Manual - 341799

    32/42

    Page 31

    Apply Decal to cover of door. Door can be padlock is desired, to prevent unauthorized

    access to the bin sidewall ladder.

  • 7/28/2019 Titan Ladder Manual - 341799

    33/42

    Page 32

    Section 5 Sidedraw Access Platform

  • 7/28/2019 Titan Ladder Manual - 341799

    34/42

    Page 33

    Section 6 Commercial Hopper Tank Base Ladders

    Part Identification:

  • 7/28/2019 Titan Ladder Manual - 341799

    35/42

    Page 34

  • 7/28/2019 Titan Ladder Manual - 341799

    36/42

    Page 35

    Base Platform Assembly:

    Attach posts to platform base with 5/16 X 3/4 bin bolts.

  • 7/28/2019 Titan Ladder Manual - 341799

    37/42

    Page 36

    Attach hand rails and top braces to posts with 5/16 X 3/4 bin bolts. Field drill hole and

    attach trap door tie back assembly to post. Tighten all bolts in platform.

  • 7/28/2019 Titan Ladder Manual - 341799

    38/42

    Page 37

    Attach platform to bottom stiffener as shown with 7/16 bin bolts. Field drill holes and

    attach platform bolting clips and support tube to bin sidewall.

  • 7/28/2019 Titan Ladder Manual - 341799

    39/42

    Page 38

    Commercial Hopper Tank Bottom Ladder Layout:

  • 7/28/2019 Titan Ladder Manual - 341799

    40/42

    Page 39

    Attach ladder supports to hopper legs and ladders to their supports by field drilling holes

    and using 7/16 bin bolts.

    FIELD DRILL HOLES IN

    SUPPORT LEGS AND LADDERSUPPORT ANGLE. ATTACH

    ANGLES TO LEGS AND

    LADDER SECTION TO ANGLE

    WITH 7/16 BIN BOLTS

  • 7/28/2019 Titan Ladder Manual - 341799

    41/42

    Page 40

  • 7/28/2019 Titan Ladder Manual - 341799

    42/42

    CHIEF INDUSTRIES, INC.

    Agri/Industrial Division

    Chief Industries, Inc.

    4400 East 39th