title: su3mitted to · 2016-10-21 · thl]s, for facility insp.ec-tinn, one check is to add up all...

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LA-UR -78-2266 TITLE: r(:l /,: (’- ‘7y/bfi7--,y A DE~,’ELOP!fENT A:4DDE!40XSTR~.TIOlf PROGRAY FOR DY:J,WIC NUCLE.AR ?l/$.TERIALS CO!tTROL A~’1’HOll(S): R. Ha AuEustsol~, N. Baron, R. F. Ford, h’.Ford, J. Hagen, T. K. Li, R. S. Marshall, I.ro~, Reams, W. R. Severe, and D. G. Shirk SU3MITTED TO: International Atomic Energy Agency SyTprJsiuriI on Nuclear llaterial Safeguards October 2-6, 1978 Vienna, Austria ~-..—— nollcE mm. MUMw.,mvmdat an au,~..! , w,n,~ abllity, . fly :IMW-PI:IINIU of thi~ Ic fur puhliculion. 1111’ puhlishrr rcw~nizrs the (;owrnmrntcs (Iiwnw) right% in IIn.v rop.vright und Ihc Govrrnmont und il~ tiu[horizrd \ rf.l)rwrnt:itivcs kIIvc unrmtrictm-1 ri~ht 10 rcprmluw in WIWIC or in purt mid artkle unk nrv’ cow’ri~ht wcurrd by thr puhlishrr. ) 1 ho Los Alnmos Scientific Lnborntory requests th:t[ the . puhlishcr idrnlify this Hrtwlc M wnrk pcrfmwd under the UIJWIWS ofihc LIsllRDA. 10S ALA MOS, NEW MEXICO 87S44 i \ Ln ‘41 fIrmsJt I~c Attien,’[quol OCPC?IUPIIY Emplov~l ;. ,. .; .>, ! . . ‘., ,, . ..

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Page 1: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

LA-UR -78-2266

TITLE:

r(:l /,: (’- ‘7y/bfi7--,y

A DE~,’ELOP!fENTA:4DDE!40XSTR~.TIOlfPROGRAY FORDY:J,WIC NUCLE.AR ?l/$.TERIALSCO!tTROL

A~’1’HOll(S): R. Ha AuEustsol~, N. Baron, R. F. Ford,

h’. Ford, J. Hagen, T. K. Li, R. S. Marshall,I.ro~, Reams, W. R. Severe, and D. G. Shirk

SU3MITTED TO:

International Atomic Energy AgencySyTprJsiuriIon Nuclear llaterial Safeguards

October 2-6, 1978Vienna, Austria

~-..—— nollcEmm.MUMw.,mvmdat an au,~..! , w,n,~

abllity,

.fly :IMW-PI:IINIU of thi~ Ic fur puhliculion. 1111’puhlishrr rcw~nizrs the (;owrnmrntcs (Iiwnw) right%in IIn.v rop.vright und Ihc Govrrnmont und il~ tiu[horizrd

\rf.l)rwrnt:itivcs kIIvc unrmtrictm-1 ri~ht 10 rcprmluw inWIWIC or in purt mid artkle unk nrv’ cow’ri~htwcurrd by thr puhlishrr.

)1 ho Los Alnmos Scientific Lnborntory requests th:t[ the.puhlishcr idrnlify this Hrtwlc M wnrk pcrfmwd underthe UIJWIWS ofihc LIsllRDA.

10S ALA MOS, NEW MEXICO 87S44

i \

Ln ‘41fIrmsJtI~c Attien,’[quol OCPC?IUPIIY Emplov~l

;. ,. .; .>,!. . ‘., ,,. . .

About This Report
This official electronic version was created by scanning the best available paper or microfiche copy of the original report at a 300 dpi resolution. Original color illustrations appear as black and white images. For additional information or comments, contact: Library Without Walls Project Los Alamos National Laboratory Research Library Los Alamos, NM 87544 Phone: (505)667-4448 E-mail: [email protected]
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IAEA-s%231/lol

Symposium on Nuclear Material SafeguardsOctober 2-6, 1978Vienna, AustriaIAEA-S?+231/101

A DEVELOPMENT AND DEMONSTRATION PROGR.A14FORDYNA!41C NUCLEAR MATERIALS CONTROL*

R. H. Augustson, N. Baron, R. F. Ford, t?. Ford, J. Hagen, T. K. Li,R. SO ~{ar~ha]~, v, CJoRe-,ms, W. R. Severe, and D. G. Shirk

University of CaliforniaLos Alsmos Scientific LaboratoryLos Alamos, New Mexico USA 87545

ABSTRACT

A s:z~jficant portion of the Los ATamos Scientific Laboratory Safeguards?rc;ram is directed towartis the development and demonstration of dynamicnuc-~+arnaterials control,. The b~lild+ng chosen for the demonstration systemis rhc new Plutonium Processing Farility in Los Alamos, which houses such~;jn~:~i~ns as mrtal-to-oxi.c!econversion, fuel pellet fabrication, and scrapr-zc~very. A DYnamic Vfterials Controi (DYMAC) system is currently beinginstalled in the facility a~ ,~nintegral part of the processi.n~ opcraticn.~El‘;.Y.:c :.s structured around interlocking unit-process accounting areas. It

rcl ‘.,Tsll~av;.lycm nondestructive assay measurements made in th~ process lineto dr~i~ dynamic material balances in near real time. In cor+unction withthe nondestructive assay in~trurentation, process operators use interactivetcrmjnals to transmit adclitinnnl accounting and process information to a~l~dicati?dcomputer. “Thecomputer verifies end organizes the incoming da~a,irne?iately updates the inventory records, monitors material in transiti]cj:?~clspsed t:me, and alerts the !i!lclearMaterials Officer in the event

ttnt m.cterial balances exceed the pre~etermined action limits.

DY?lAC is part of the United States safeguards system under control ofthe facility operatcr. Because of its advanced features, the systcrnwillpresent a new set of inspection conditions to the IAEA, whose rrsponse isti~,ssllbject of a studv being sponsored by the US-IAWi Technical Assistance?ro~rnnlo The central-is~ll.~is how the r~fiAcan Ilse t!leincreased c:lpabil-i:jt:~,mfsuch ~ ~Vstem and ~tj,~]maintain indepc~c!vzt VCrific~tiA1.

:,7P,Sccllrlty.

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A number of programs world-wide are examining techniques and technologyfor t?]>p’]rpose of u -

YYrac!ingnuclear materials accountability syntenx3 for

SE f-,:t:::rds purposes. 1 The Los Alamos Scientific Laboratory (LASL) int!]~’I“nitzllStates hag onc such program. (z) The prog~6rn’s goals are three-fold: to develop features that i-reprovethe effectiveness of a nuclearma:eri.als account~bility system, to idcritify the technology necessary toimplrment such improvements, and to demonstrate that a system built on theseFr;nciple9 can function i.na real processing environl:ent.

CurLain features increase the effectiveness of a nuclear materials ac-countability system: (a) real-time updating of the inventory records, (b) “incorporation of clock-time as part of the information contained in therecords, (C) data Vcriflcation upon entry into the records system, (d)

‘3), (e) dynamic materials balancing around theIlnit-procecs structuring .l!nit-p~.iocrssstructure, (f) monitoring of control limits based on these

clynaric balances, and (z) incorporation of decision analysis (4) techniquesin c:<amining the balances with respect to the control limits.

TO incnrpnrate these Fcxitures into a viable accountability system, wemst turn to technology for in-line nondestructive assay instrumentation,int~ractivc tprminal data corrnuni.cation,modern computer hardware, and datab,qep17.:ll,l~emcntsoftware.

RP:l time implies that the information gcnerrltcd in the processing areadnscr$’l;ng the movement or c!lange in form of nuclenr material. should bc;;:;:p.-?”arcrl~nto the computer data hnse in as Limvly a fashion as pos-

.,. Ttll!s, the “hnok” inventory is an up-to-date, accurate accollnting of‘:::,’wn:”~r;al wit+i.n Lhc facility, and can be used for material cnntrcl .Tncorl)flr;ltinnof clock time as part of each record in the datm base pcnni.ts*!1711.F~nt(grca ns the monitoring of nuclear mntcrial. ~n trsnsit within thef::f:i!,+tym Fc)r example, w?lcnc)atCrifll is sent from t!lcvnult to the pro-

.CI”I:”.;Jn~ :Irea, the system can monitor the time it i.sin transit and notify.!.,...,:.;,,,,:::,-. . k“ office if it fails to arrive in a proc!eterrninedtim inter-,..,1.... Tjv illc~>l:poratingtin~ as part of t--ach recor(ls an audit trnil can be

fn!lwcxl in chronological order. Drmring on the dnta base, it is p.ossiblc to

folltw the.movcrnent of wteria] t!lrough the facility.

Lrnit-process structuring consists cf dividing the facility into matpri~lb~?:,nce are~g , which serve to Iocalizc the materinl within the facility bothin spree afld time. As with a:Iybalance erea , materi,al is mensurud as itcros::es the boun$nril’s. At ccrtai.n points in time, mnterial bal.anccs (Ireir.wn nnd quantitatively examined for il?di.cationsof natcrial loss. In afacility based on batch balancing, these points in time are linked to the

crvplete processing cf a hatch in that particular un~t process.

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“sfcm ?n~]y?!.s t~chniques are being developed to analyze dynamic-..-.:-..-k---.-~. %alance ?ats cc provide-the maximum sensitivity in detecting n~te------...’=. “-=mq,.. . zn? tc gi.:ea fcr[nal frarmx.-orkin which computer munitaring of~--c i.ta ~igh? ta!~eplSCCI. ~ventua!ly leading tc a decision as to whether or---,. -.:~-.~f~l i~ ~,issirg. These techniques, such as Kalman filtering, are.:.-c --:~~d in :qef. L.. ...

1;2-!-!:SY7.ATIONOF DYNA!fIC NUCLEAR YATERIM,S ACCOUNTING

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the inr!ivfdllal fnvf, ntory iti-ms within th,~facility as rccnrc!i-dby !!)PI)Y?AC

accol]ntability s::st(’m. Tho:,e two lnr,thodsprot!i]ceind~,penc?rntlvcalcl’latf’dvalues that shol]ldagree i“:<actly. ‘rheNilclcar Xntcrials officer reconcilesthe Lwo values at tl:cond of each bus;ness day.

Coincidentally, a station ti,qlanceis also available on the international1fve’!, in that the IAFA inspector has access to the shipping and receivingdocl]lncntsfor each facility that he inspects. Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that valueto w!lat the shipping clocumcnts predict as the total invc-ntory.

The s~cond kind of rnatt=rialbalance arva is the formal MBA, which’maydiffer from the national to the interi~atic)nal syst~m. In the United States,an !,!9Ais clefinr~c!as a p!lysical]y conti~l]ous arc’awithin a facility forwhich all material is m~’asured as it crosses Lhe ?lBA bollndary. At periodici:.tervals, a closed material balance is drawn around that particularp!,ysical area. At the new T.4SL facility, there are 15 designated MBAs.

U~c!er the D}’X.4Csch(vne,material ha~ance areas are further subdividedinto unit proc~zsse~, for the third type of material balance. A unit processcoincides with the actual physical process going on within its houndarv;often several pr,>cesses mav bc comhincd into a single unit-proc~ss :.rea.!-!at~rialflnwing across the physical bctundarics of th~ Ilnit process is~n.q~ured on a hatch hzsis, and dynamic mat~irial ha’antes are drawn for theunit process.

These materi~] balances are not closed, in the sense t;lattilebalancecan be drawn while there is still material left within the unit process.For example, generated scrap may Cxist in the unit proc~ss ant?,hence, w~llhe included in the halanc?. Obvi:;llsly,the holdup of material within theunit process will alsG constitllte part of this balance. l{a~{<ilaet al.(7)have examined how dynamic hal.sncing can work for a cent.inllousprocess.

The DY?4ACapproach to materials control works well in a facility, suchas the new one at lASL, that processes material on a batch basis. Theunit-process balance is drawn only when a batch has completely passedthrough the unit process. Thus , the balance becomes a primary indicator ofmaterial status. The syst~m monitors individual batch balances for eachunit process as well as their c~lmulative sum. Such a cIJsum plot is shown inFiE. 6 fnr two unit processes at the new facility. The chart plots theindividual points contributing to the cllsum as a fur.ction of time. It showsa process upset that occurred in the MIPCA unit process for batch 8. Thuswe see that the cusum plot not only gives information about the materialstatus . but also about the process operation. This information, which isreadiiv available to the process operator, enables him to run the processefficiently because he can quickly detect probi[’ms.

Such detailed infonnatirin is what process and safeguards people findextremely useful for their own purposes. From the information in the database, a running time history of material within the fticility can be con-structed. It is also possible to make use of the unit-process balances bycombining ‘:hemto help close material balanc s around the MBAs. Problemsare quickly identified using dynamic bal~nci. “. and are easily traced totheir point of origin. Thus , at phvs!ca’, in’.ntory time when the process is

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c!csec? down, the time spent in closing materj.al balances should be sig-nificantly less than under current accountability procedures. (5)

A gocd ex?mple of how the DYXAC system actually works is the pellet‘~~-:cation prncess in the advanced carbide fuels laboratory.A...... Figure 7S?O1;S t5e flo-.:of material among the six unit processes: oxide blending,5ricuette press, reduction End si”ntering, powder grinding, pellet press, and~rinding afidinspection. Using this unit-process structure, the material is!ocal.ized to within a single glovebox. Feed ❑aterial froa a storage vaultis introduced into the glovebox line in the material management room. Thefirst processing step blends plutonium oxide, uranium oxide, and carbonpcwc’er. The powder ~a pressed into low-density briquettes, which are thenSqnt t~ a furnace for reduc~i~n from oxide to the carbitiz chmical form.

These low-density carbide briquettes are ground into powder, to which binderia added, and this mixture is sent to the pellet press. The low-densitypellets are ~intered into a high-density fona and sent to grinding and finaliaspsction.

The DYMAC system follows the movement of m~terial throug!~ each unit “proc~ss by means of tzaasactions. A transactj.on is the mechanism forchang{ng Inventory information stored in the data base. The process 01?~T3-tor ente:s information at n video terminal key50ard, like tl:eone shows inF{g. 3, which is located in h!s process area. In answer to successive

~ts that appear on the screen,P~n!:. he identifies the process operation he“1=s j.~stco~pleted and the particular batch of material in questien. AS

pz~t of the transaction, he will jncllldea measl.lrementEC the unit-process+urdzry.

3’flfl,ctransactions for the pellet fabrication process begin followingti-,?Size?m.zteri.alas it leaves the vnult. The vault custodian makes a:rgnsac~ion to notify t!v2system thnt material is on its way to the material

- :“::?~.z~.~,:r~~fim,., The systea nctcs t!lattilematerial is “in transit” and:.231~skcs an expected arrival time.,..- If the material does not arrive

..:..;.:-.,..-,,.,, :5.2specified time frame, the system alerts the Nuclear ?faterialsO:f{:cr who begins an i.nvcstigation. h’hen the material arrives at itsdcst~.-.ation,the rcceiv{ng operator makes a transaction to notify thesyst?m. Part of the transaction verifies that (a) the seal on the ccmtain,’r.TS ,n:ect, ,Grd (b) the seal nlrnber agrees with the number in the d-atabase,

~

YhlcS ~-as catered at the time the container was stored in the vault. Knci?iti.on, the transaction allows for vt?rifying the material by nondc-C+-tietive assay.,.-.. In tlw advanced fuels case, this vcrificati.cn m~’aFuremcnt

.t~:s!sts of cnuntin;: msterial In a th[~rmal-neutron coinc{tencc counttr si.1r’1,iS che one shokm in Fjg. 5. The system comparea the value obtfiined from tlld1?_-’.. .....nutecount .wit5 the value in the data base. If the two V.?lUCS s~rrP

xit”r.instatistical limits , the original value is kept as t!~caccountability\~:lUR. Tilemost recent verificati,~n Value for t~lat materjal is 31F0 nntcred

i:scx!:.zrein the dnta ba6e. If they fail ta agree, then t!m aperator mst“.Gfl~~tll~:~~~a~re~.~nts.!7;:,. Table 11 SI:CW”Sthe verification res..llt.qfrr t!le

firs: p!::tnn!um feed material introduc~d into the pellet ffihri:ati.online.

i“T‘- ??!s cGse, tlw verificstinn value agrc~.s with the d=ta b.!scvalue.

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m

:~,formation is entered ~nto the DY!4AC system.lots of powder are sent to the bri.quctte unit

From this blendedprocess, each on a

lot, sub-

weighedhs{s. The DY?fAC system can relate the weight to the amount of nuclearn,sterial by means of factors prwiously determined by chemical. analysis.Lr;.quettes arc moved out of the pressing unit process on a weighed basis,zrx!at this point it is possible to draw a dynamic balance for that batch ofnatcrial. The briquettes can be-verified using the thermal-neutron coi.,~ci-dencc counter lccatcd in the glovebox line.

As eacfi sublet of nateri.al moves through the pressing unit process,bslances are drawn on a hatch basis, and a cumulative aum Ior the success~vebatch.:s is kept .in the data base. This cusurn now becomes the materialst::tus indicator, %%ich is used for material control. Accountabilitypersonnel set limits for the value of the cumulative sum, as well as forc2ch individual batch thzt goes into that sum. The same procedure holds forthe other unit processes in the advanced fuels laboratory. In Fig. !5, theXIPCO chart shows the behavior of material in the powder grinding unitpracess for the first two months of operation.

TO expedite trn~sacti on-rnaki.ng,the system displays an option list on

the terminal screen from which tha operator selects the transaction corre-sponding to the process step he ?lzsjust completed. Figure S shows the 16t:”finsactionoptions from which the operator in the advanced fuels laboratory~~]~cts. A transaction only requests information necessary for that par-c;culcr prccess step. The syst?n checks the operator’s entries for validitygs he cntrrs t!lcm. For ~xample , v%cn he identifies the item !lehas just

processed, tke DYX!C sys?em searches the data base to see whether it cur-r,~ntlyCx;.sts (’nthe books; if it is a new item, the ,system notifies the.~;~c-~ltort$tatiinew entry ilasbeen made for it in the data base.

In ii(!ditionto mki.ng transactions, the operator can recall information.?,..- ,.;... ~le ~fatabase on his video Lerminal . For example, in Fig. 9, the~,.y;:~.>:hns ,asked fcm an M?3A lcvvl inventory of all the items i.nthe

.-:~=:cnc.’~fuels process line, nccount 711. Note that the display shows which1.,...:IL.prncess (U2? each ite:nis in. Besides t!~evarious it~i:= currently~...::n~i)~accss~d, the display S!1OWS the items associated v;th t?lemzterfal!lfi~fli-,c.?for each of the unit processes: MIPCO, ?41P03, MIPPP, 3HFRS, and?!-LPSF . Tohdeterminn how each HIP represlznts the cumulative sum OF the batchh,?lances that have been processed through that unit process (i.e., to de-tern~ne the individual components of a gi.vcnMIP) the operator asks for thei:c-:,1’sactivity internal to the facility, as shwn in Fig. 10. The activityTaporc lists all the transactions that hnve bccm written for t!lat itwn in

t!u?la~t 45 c!ay~. It ~s extremely useful i.nthat it enables both processnpcrntors and safeguards officers to exarninc the flow of materiala in aetailthrough a given process line.

gOL~ OF DYN/,XIC NUCLEAR HATERIALS CONTROL IN INT3R!{ATIONAL SAFWJARCS

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to hP pro(~sscd. T!lc second is a proc~ssing HqA, vhich, in a j;i-(,~nf.~cil-

ity, might be :,lorethan one ?!13A. The third HRA is t!lesl~ippirtgdrca, w!li~re

prod(lcts from th,? processing .~rea are stored before ship.~~~ntLO o:!]crfacilities.

Shipping and receiv; ng h?BAs are primarily item control ar.-,.~si.nwhich;I:<p[:ctiontakes the form of ensuring that every it:’mon the invcnto-y?ist;;lg is indeed present. Some of the items may be verified by portable!;DA -qll;p:ncnt,for t:x:ii:ple,and by conventional sample-taking. In these:J.-{”.-.s , a i-ral-ti?teaccountability system can be an asset in that it prrjvides~ccurate, up-to-date listings of every item. The listings enable the;Ilsp.?ctnrto perform h;s it{:rncheck quickly b:~cause ?Iehas inforl:ationconcerning the location of i,achitem, as WP1l as up-to-date information~bc,lltits contmt. }{,~nce,in the shippfng :,nd I-(’ceiving areas, a DY1.L4C-likes\-c!i.mcould provide til~cly ri+cords to aid in t?]einspection process.

.4t the pres~,nt time, the IAFA inspector ?Ias the greatest difficulty. .

-,-.p:-!-z nr.’tqsl]:-(:ln,ntsin tile processing XRA, and must limit .nis insp~’ctionsp~;:”.+rilyto t:ncs w~len the facility is shut down for a physical ~nventory:~ndc1(::lno~]tof LhCJ r;,nt~,r:al. With n?terial under control of a DY%4C-like$yc~,i~, facil iti{’swill tend to !l{~vefc,wer shl.ltdownsand cleanouts. Such a~v~t{,mvill r~nahle them to k.I.cJptrack.of the naterial in the facility be-:~,::anp3ysical invcnlorirs. At inspection time, the lAEA representat~vewill he ah~e to rr:c~)ncileL:lejIhvsics] in~rrntory qllickly without having toresolve errors in the accounting records.

ilowevcr, fewer facility s?)tltdowns~nd c!r:+no[]tscould degrade the TAEAinspection capability ~ml[’ss it can find a m~thod to nake use of thecc,npllter7epository of information. The KAEA may wish to use the unit-prilCPSS s~ructure, perhaps treating each unit process as an item. When;rlsp’’ctingthe prnccssing MBA, the IAEA representative cauld \’erify thedvnamic balance in a similar fashion to the way he verifies item controlZji. f,c?s. !4c could choose to sample the unit processes and verify the items inc>n~particlllar process. Evvn though the number of unit processes is small,it might be possible to consider this a statistical .s2mpling. The crux isto find techniqlles that enable the inspector to i.nclepenclentlyverify a

particular unit process.

TO perform an independent verification, an inspector could use in-lineNI’)Ainstrumentation in such a fashion that the IAEA could g~:aran:ee instru-ment p~rformance, pcr?laps by the use of independent standards. The inter-locking structure of Iln;tprocesses and the associated flow of material from

one unit process to another can guarantee that a particular unit process is

being corr’ctlv accounted for, thus enabling the IAEA to verifv the pro-cps~. ~n~;ttctjon ~Oi,l]CIbecrme lCSS burcl~nsome because there is less need to

F’lut Awn the procc~sing in the facility. In principle, it may be possible~.oirspect a fac:li:y with ~yn.~~icnuclpa: materia’!s control essentially atanv t;ine,hecaus( the inspections need not coincide with actual plant

shutdowns. This g~ves bot$ t!~e IAEA inspector and facility operators moreflexibility in schcdulin~ inspections.

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,.

Should international fuel cycle centers become a reality, che dynamicmzte;~a!.s control approach can readily transform a facility safeguards~..~s~e~jnto an international? system. The IAEA would assume control of thef.~c!lity’s material control system, drawing on the accountability infoma-ti,czto safeguard the mster;.al in the facility.

TY.~otig’~outthe nuclear community, countries are developing” account-ab{lity s\-stems that exhjbit some, or all, of the features I-have descri5ediilt?l~spaper. Once such systems are implemented, we can expect tighterm~t.srial control both at the facility and national level. These tightercontra!s will be a distinct asset to international safeguards. As the IAEAccn~inucs to gain experience with dynamic material control and assimilatesthe fl~ll implication of improved levels of control, it can develop corn-rrii;msu~ate inspection techniques.

REFERENCES

(1) KWPIN, G. R., “Safeguards Implementation in the Nuclear Fuel Cycle,”?aci.fic Basin Fuel Cycle Conference (Proc. 2nd Int. Conf. Tokyo, 1978),;.m. Nucl. SOc.

‘2) A~JWSTSON, R. H., “Dynamic Materials Control Development and

~,~nonstration Program,” {Proc. 19th Annual Meeting, Cincinnati, 1978),2. I?;lfl!VII III (1978).——

(:) :..uGUSTSON, R. H., “DYMAC Demonstration Program: Fhzse I Experience,”

!.AS’Lr~>portLA-7126-KS (1978), Appendix A.

(~) :;;~~!lL;:y, J. p., “Efficient Ana!ysi.s of Dy~amic Materials Accounting~;.ta,” (Proc. !.9thAnnual M~eting, Cincinnati, 1978), J. IN!4?IVII 111f197s).

f :\ ‘.O’:Z’!r, J. E., “In-plant Mat,2L-jZl, controls: an International~~:-spective,” (Froc. 17th Annual. !4eeting, Seattle, 1975), J. lNMM ~ 111[1976),

(5) sl~IPL~y, ,J.P. et al., “Coordinated Safeguards for Materials Managementin a Xixeci-Oxi.deFuel Facility,” LASL report JA-6536 (1977).

(7] HAY<IJ.A, E. A. et al., “Coordj.nated Safeguards for Materials Managementin a Fllel.R~processing Plant,” TJSL report LA-6881 (1’377).

Page 10: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

,,

Figure Captions

lNYAC s:)stem configuration.

Dsta General Eclipse C330 computes with system consoles andline printer.

?eleray video terminal; the system displays messages andpr.smpta on the screen to which the operator responds via thekeyboard.

Digital electronic balsnce;inside the glovebox and the

Thermal-neutron coincidenceglovebox line. An elevatorconvey material up into the

the weighing unit is locatedreadout unj.t is installed beneath.

counter installed on t~p of theextends down into the glovebox tocounting chamber.

Cumulative sum charts for dynamic material balances for twounit processes during the period April 17 through June 11,1978.

Pellet fabrication process in the advanced carbide fuelslaboratory.

Option list of transactions available to the operator in the~d\ra*ced carbide fuels ]~boratory.

Terminal display of inventory by account.

Terminal display of the transaction activity for the oxide%lending unit process material balance.

Page 11: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

TABLE I

DY!4AC EQUIPMENT

Equi p~ent.—

Dsts General Eclipse C330 computer

27 Telerzy video terminals

b~~s Instruments label prjnter

39 ~rbor 5.5-kg capacity electronic

h21al?cRs

Ex~lanation

196,000 16-bit-~ord memory; two

10-megabyte disks; two 9-track tapeunits; one line printer;communications interface for 128 .lines

Cathode ray tube devices withkeyboards

0.1 g precision; 0.3 g accuracy

5 Ar5ar S.S-kg cap2city electronic 0.01 g precision; 0.03 g accuracyhzlsr.ces

~ y=~~~ur 15m5-kg capacity elf?c- ~.1 g precision; 0.2 g a~curacy‘: hel=nces:~~c:,q

5 s:lution assay instruments gamma-ray spectroscopy

gamma-ray spectroscopy

fast coincidence; activeinterrogating

Page 12: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

TABLE 11

VERIFICATION MEASUREFWtTS OF W02 FEED “ATERI.4L

Accountability \’edificationLot Value (g)a Value (g)!

100 496.2 497 + 10C

200 495.8 488 + 10C

“300 496.0 490 + 10C

‘Determined by total wejght times ~ cilernicalfactor.

bVerified using the~mal neutron coinci~mce coufi:ing(500-second count time).

cQuoted uncertainties are 2U values.

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I

II

-“” I1

——— —.—UNIT PROCESS ‘ I

,

,—— — ——. ——— ——— ——— ——— ,

III!

II —.

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~

——— —— I II

II1.

DATA BASE MANAGEMENT

Q AccepIs iflco~ii~gihh

o Venhes II

- Olkamzes II Into lIlcs

a Sork ii for Wpulc Ui)d~tesMeaswerrienlControlPlomm

1;:AL -TIIJE :JATERIALSXINTROL

s r:mibrs confroipmmeler slalus

9 C3icu13!es Imlhof Crlor

6 Homtors ITIIAN file

iEAL-Tlh!E SORTED)UTPUT

s Files: invenlory.aclivi[y, ITRAN- -

c Prin[oul: Ioca!ion,mlerlal Iype, cus[odi;n

t Crmhol Fmnelers;ml process dywrmichhces, cusu,m

I ..— — —-— ——— —-_ ——_ __

+-ElNUCLEARk!ATERIALSOFFICER

I

II

IIIII

1 I

I–1

Fig. 1. I.)YNACsystcm collfi~uratioa.

Page 14: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

. . “\------

i:

-i * -“--”!- ---r----,--.-a

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.$!,. ---- ., -,:,

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.-— — ~.-. =

.,- / i.--. ... ““*--- “

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Fig. 2. Data Ccnc:rdl Eclipse C330 cornputcr with system consoles

aIId line nrintcr.

Page 15: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

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Page 16: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

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Page 17: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

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Page 18: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

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Page 19: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

!’I I

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ADVANCED FUELS L.4130RATORY

H

GRIiii)ING \li.- -’. 7 (

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Fig. 7. I’cll~?tfabrication procc:+ in tl~cadvanced cnrbiJe fuels laboratl~ry.

Page 20: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

.

. . .rlq. E. (!ption list of lransnctions available to the operator

in the advancud carbide fuels laboratory.

Page 21: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

6/12/78, 9:59

!!T.—

IC!C

lC!~

ICICIClClClClclClClCIClcIClClClC

l’~~!.f ID. . . . . . ..- -

3:53~,01

3;!i2/\C)2525M033353AO$3353201

FS 2770-1FS z770-2

FS 2770-3FIPCOlfi?OByl pop

MIiJ?Pl?I?RS~~j,~F

SCP ]~6

SCP 132Scp 133Scp i 36~cp 137Scp 138

UP s!W V.I’i~.~:E.— ..- . . . .. . ..- —

RsF!sF!s?sRsCJ3C)BC!3coOBGPiP~sSF

7POPOBF!sSF

co

?2. G57. G29. G16. GLtb. G

]qC3. G

4!392. G~~~7. G

118. G]9. G

7. G1.G

35. G19. G25. G

2. G2. G

33. G215. G)82. G

.~l.!-~ ‘::, L[!E. . -_ -- - -------

23.s3 c~f).o!j c

30.75 G17.26 C47.00 G

!~.45.58 G/+581.70 G~3]9.70 G

!~6.35 G

22.11 G8.13 G

. 59 G58.24 G

Li13.02 G25.80 G

2.00 G1.80 G

34.30 G

2?4.15 c191.10 G

SHLF Dzsc SE.4L----— ....-_ ..__

cii3CH3CH3CH3CH3701701701CH9CJ9CJ9CiigCH9CH9Ci{9CJ 9CJ 9CH9CJ9CH9

Fig. 9. Terminal display of i.rlvzntory by account.

Page 22: TITLE: SU3MITTED TO · 2016-10-21 · Thl]s, for facility insp.ec-tinn, one check is to add up all its inventory items and ccmpare that value to w!latthe shipping clocumcntspredict

‘“, ~: c..-=. . . . . . . . ..% 1:::”0 I’.~k24f-l G ~ ~.,7<-- 711/lc/ 3~]3f-- up:

0. G =:in’f....... 71:/let 32]3DC Up:-n-:. G FRGH 711/lc/ 3217 UP:-7. c F:!2!I 711/i C/ 3224 UP:

-1. G F:(2I 711/lc/ 3353 UP:

OE L%: G133 l/2Jl caIi)209 LOC:G133 1/25 00!D3OE LOC:G!33 3/16 00:H3OB LOC:C133 4/19 0f31L7OB LOC:G133 ,5/24 039G3

OB LOC:G133 5/24 039G2

Fig. 10. Terninal display of the transactfun activity for theoxide blending unit process ~aterial balance.