tka series sturdy and sealed against chips to the end · 15 – 250 mm travel speed up to 9 m/s...
TRANSCRIPT
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TKA55
IP54getestet & bescheinigttested & attested
TÜV NORD
TKA55* TKA55
PLASTIC CABLE CARRIERS
STURDY AND SEALED AGAINST CHIPS TO THE END
TKA
ser
ies
* Refers to type TKA55 with Bi 50 – 175. More information about certifi cation can be found at: kabelschlepp.de/tka-ip54
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TKA55
IP54getestet & bescheinigttested & attested
TÜV NORD
TKA55*
TKA55
2 Subj
ect t
o ch
ange
.
TKA seriesChip-tight right to the end
* Refers to type TKA55 with Bi 50 – 175. More information about certifi cation can be found at: kabelschlepp.de/tka-ip54
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Additional loadup to 10 kg/m
Travel accelerationup to 45 m/s2
Inner widths15 – 250 mm
Travel speedup to 9 m/s
Inner heights20.5 – 45 mm
Travel length unsupportedup to 6.5 m
Travel length glidingup to 150 m
All technical data and features depend on application and type. Let us know your requirements - we are here to help!
Fon: +49 (0) 2762 4003-0 or e-mail: [email protected]
Pitch30.5 – 55.5 mm
Trademarks are legally protected for the TSUBAKI KABELSCHLEPP GmbH as a national or international registration in the following countries: kabelschlepp.de/Trademarks
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8 9 10
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Confi
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able
car
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onlin
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TK
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sTe
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cal s
uppo
rt:te
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k@ka
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Subj
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kabe
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.de/
tka
Features Excellent cable protection in the connector area
Chip and dirt resistant due to smooth surfaces
Extensive unsupported length
High torsional rigidity
Good ratio of inner to outer width
Low noise emissions
Optional: On request, special material with protection against hot chips up to 850 °C
Numerous custom material types for custom applications available
Easy assembly
Fast cable laying possible
Easy-to-open cover with simultaneously high retention force on the chain link during operation
Measurement scale for easy alignment of the dividers
Strain relief can be completely integrated into the end connector (from TKA38)
TKA55: IP54 tested and certifi ed
Easy-open covers from any position offer secure fastening
Triple-stroke system for extensive unsupported length
Optimized utilization of the interior space; vertical and horizontal inner distribution possible
Universal end connector with option for integrating strain relief elements
* Refers to type TKA55 with Bi 50 – 175. More information about certifi cation can be found at: kabelschlepp.de/tka-ip54
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5
Inner heights
20.5–
45
Inner widths
15–
250
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Selection criteria for TKA series
1 End connectors with optional strain relief
2 Interior gentle on the cables without projecting edges
3 Integrated noise damper
4 Dividers and height separation for separating the cables
5 Quick and easy opening from any position
6 Secure cover attachment even under severe stresses (e.g. due to hydraulic lines)
7 Chain links made of glass fi ber-reinforced plastic
8 Pin/bore connection and stroke system covered completely
9 Designs with inward or outward opening crossbars
10 Cover completely detachable on one side
11 Cover sheet for universal end connectors
Type hi [mm]
Bi [mm]
t [mm]
Page
TKA30 20.5 15 – 65 30.5 6TKA38 26 25 – 130 38.5 18TKA45 36 50 – 150 45.5 30TKA55 45 50 – 250 55.5 44
Where tightly sealed cable carriers are required
Where easy single-sided cover opening from any position is desirable (e.g. for cable inspection)
If an optional divider fi xing should be available (e.g. for cable carrier laying on its side)
If a gliding arrangement should be optionally available
If additional loads up to 10 kg/m are required
If a plastic cover is desired
If a cable carrier with protection against hot chips up to 850 °C is required
Example of inner distribution
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Confi
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te
chni
k@ka
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chle
pp.d
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KA
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.de/
tk
aTKA30 | Stay Variants | Overview
TKA30
Technical data on p. 8
Pitch 30.5 mm
Width 15 – 65 mm
Height 20.5 mm
Design 060With inside detachable cover on both sides
■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
Opening options inside: Very quick release.
With outside detachable cover on both sides ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
Opening options outside: Very quick release.
20.5
20.5
From page 10
From page 12
Bending radius 55 – 180 mm
Stay variants
Design 080
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Inner heights
20.5
Inner widths
15 –
65
Subj
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8 Subj
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Confi
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onlin
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Tech
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port:
te
chni
k@ka
bels
chle
pp.d
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KA
ser
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kabe
lsch
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.de/
tk
a
Unsupported arrangementUnsupported length Lf
A sagging of the cable carrier is technically permitted for extended travel lengths, depending on the specific application.
LSLf
Dynamics of unsupported arrangement t [mm]vmax [m/s] amax [m/s2]
10 50 30.5
KR [mm]
H [mm]
Hz [mm]
LB [mm]
UB [mm]
55 139 164 234 100 75 179 204 297 120 95 219 244 359 140125 279 304 454 170145 319 344 516 190180 389 414 626 225
Installation dimensions unsupported
TKA30 | Installation Dimensions | Unsupported
LBKR
Driver
Fixed point
t Hz
hG
H
Lf
LS
LS2
UB
Load diagramfor unsupported length depending on additional load
Addi
tiona
l loa
d q z
in k
g/m
0.1
0.5
1.0
3.0
2.01.5
3.0
1.0
2.01.0
0.5Lf in m
LS in m
Calculating the cable carrier length
Cable carrier length Lk rounded to pitch t
Cable carrier length Lk
Lk ≈ ––– + LBLS2
Unsupported length Lf
Lf = ––– + tLS2
Fixed point offset Lv: For off-center fixed point connections please contact us.
Intrinsic cable carrier weight qk = 0.67 kg/m with Bi 50 mm. For other inner widths the maximum additional load changes.
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Inner widths
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Dynamics of gliding arrangement t [mm]vmax [m/s] amax [m/s2]
2.5 25 30.5
LBDriver
Fixed pointt
TKA30 | Installation Dimensions | Gliding
RKR
hG
UB
KR
H
LS
For more information on gliding arrangement please contact us.
Calculating the cable carrier length
Cable carrier length Lk rounded to pitch t
Cable carrier length Lk
Lk ≈ ––– + LBLS2
The gliding cable carrier has to be routed in a channel. Our engineers will be happy to help with project planning – please contact us.
TSUBAKI KABELSCHLEPP Technical SupportIf you have any questions about determining gliding cable carriers or other technical details please contact our technical support service at [email protected]. We will be happy to help you.
Gliding arrangement
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onlin
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Tech
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k@ka
bels
chle
pp.d
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KA
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.de/
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a
Stay variant 060 – covered on both sides with inside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
■ Opening options inside: Very quick release.
Bi from 15 – 65 mm
Calculating the cable carrier width
Outer width Bk
Bk = Bi + 13 mm
Stay arrangement on every chain link (VS)
h i h G
KR
Bi 6.5
Bk
TKA30.060 | Overview
Ø 16 mm max.
Optional: Protection against chips up to 850 °COn request, we also produce all TKA types in designs for protection against hot chips. The special material used protects the cables from hot chips up to 850 °C. Thus, downtimes due to hot chips that could destroy the cables are practically excluded.
Information on the inner distribution of the cable carrier can be found on page 14 f.
The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us.
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Inner widths
15 –
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Order example
t [mm]
hi [mm]
hG [mm]
30.5 20.5 28.5
Bi [mm]
Bk [mm]
qk [kg/m]
15 28 0.48 20 33 0.51 25 38 0.54 38 51 0.61 50 63 0.67 65 78 0.76
Inner/outer width and intrinsic cable carrier weight
KR [mm]55 75 95 125 145 180
Bend radii
Pitch, inner height and chain link height
TKA30.060 | Dimensions · Technical Data
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA30 060 .. 50 125 915. -
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Confi
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onlin
eeng
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Tech
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l sup
port:
te
chni
k@ka
bels
chle
pp.d
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KA
ser
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kabe
lsch
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.de/
tk
a
Stay variant 080 – covered on both sides with outside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
■ Opening options outside: Very quick release.
Bi from 15 – 65 mm
Calculating the cable carrier width
Outer width Bk
Bk = Bi + 13 mm
Stay arrangement on every chain link (VS)
h i h G
KR
Bi 6.5
Bk
TKA30.080 | Overview
Information on the inner distribution of the cable carrier can be found on page 14 f.
Ø 16 mm max.
Optional: Protection against chips up to 850 °COn request, we also produce all TKA types in designs for protection against hot chips. The special material used protects the cables from hot chips up to 850 °C. Thus, downtimes due to hot chips that could destroy the cables are practically excluded.
The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us.
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Innen-höhe
16 mm
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Inner widths
15 –
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t [mm]
hi [mm]
hG [mm]
30.5 20.5 28.5
Bi [mm]
Bk [mm]
qk [kg/m]
15 28 0.48 20 33 0.51 25 38 0.54 38 51 0.61 50 63 0.67 65 78 0.76
Inner/outer width and intrinsic cable carrier weight
KR [mm]55 75 95 125 145 180
Bend radii
Pitch, inner height and chain link height
TKA30.080 | Dimensions · Technical Data
Order example
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA30 080 .. 50 125 915. -
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Confi
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onlin
eeng
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r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
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kabe
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.de/
tk
a
Divider systemsAs standard, the divider system is assembled at each 2nd chain link.
As standard, dividers and the complete divider system (dividers with height separations) can be moved in the cross section (version A).
Movable dividerVersion A (Standard)
The dividers are easily attached to the stay for applications with transverse acceleration and for laterally recumbent applications by simply turning them. The locking cams click into place in the locking grids in the covers (version B).
Fixable divider (2 mm grid)Version B
TKA30 | Inner Distribution | TS0
Information on the connection dimensions for the cable carrier can be found from page 16.
Bi [mm] 15 20 25 38 50 65aTL/aTR min [mm] 7.5 8 8.5 9 9 8.5
Divider system TS0 without height separation
Bi
axaTL Wf aTR
KR
ST
20.5
Chamber width ac
ac = ax – ST
ac
Version BaTL/aTR min
[mm]ax min [mm]
ac min [mm]
ax grid [mm]
8 6 2
ST [mm]
Wf [mm]
2 7
Version AaTL/aTR min
[mm]ax min [mm]
ac min [mm]
3.5 7 5
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TKA30 | Inner Distribution | TS1
Information on the connection dimensions for the cable carrier can be found from page 16.
Bi [mm] 15 20 25 38 50 65aTL/aTR min [mm] 7.5 8 8.5 9 9 8.5
Divider system TS1 with continuous height separation
4.25 4.25 4.25
14.25
14.25
4.25 4.25 4.25
9.259.25
9.25 9.25
8
3
3
Position of the partition(s) in the divider
S H
Bi
axaTL Wf aTRST
20.5
2
1
3
VD1VD0 VD2 VD3 VD13VD12VD23
Standard height separation with aluminum profile 9 × 2 mm. Chamber width ac
ac = ax – ST
ac
Version BaT min [mm]
ax min [mm]
ac min [mm]
ax grid [mm]
8 6 2
ST [mm]
Wf [mm]
SH [mm]
nT min aT max [mm]
2 7 2 2 20
Version AaT min [mm]
ax min [mm]
ac min [mm]
3.5 7 5
More product information online
Configure your custom cable carrier: onlineengineer.de
Assembly instructions etc.: Receive additional info via your smartphone or check online at kabelschlepp.de/support
TRAXLINE® cables in motionHi-flex electric cables which were especially developed, optimized and tested for use in cable carriers can be found at traxline.de
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k@ka
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Connection variants
s Assembly options
Universal end connectors UMB – plastic (standard)The universal mounting brackets (UMB) are made from plastic and can be mounted from the top, from the bottom, or face on.
Fixed point Driver
l1 = 40Lk
l1 = 40Lk
14.2
5 25.5
14.2
525.5
4.5
B i –
1.5
40
4.5
6
B i
B i +
9
B EF
= B
i + 1
6
TKA30 | End Connectors | UMB
Bi [mm]
BEF [mm]
15 3120 3625 4138 5450 6665 81
The universal end connectors UMB can be swiveled in KR direction.
DriverMU
Fixed pointFU
Cover sheet
FUMB U.MUMB U.
Order example
The end connectors are also available as an option without cover sheet. Please state when ordering.
Recommended tightening torque: 3 Nm for cheese-head screws ISO 4762 - M4 × 12
Connection pointF – fixed point M – driver
Connection typeU – universal mounting bracket
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Inner widths
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FUMB U.MUMB U.
Order
Cable carrier
International order specification INTOK: Information about the International Order Key can be found in the chapter “International Order Key” from page 1.
Please state the desired connection variant as well as the desired strain relief type for the fixed point and for the driver.
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA30 060 .. 50 125 915. -
TKA30
Type
060080
Stay variant
152025385065
Bi [mm]
5 75 95125145180
KR [mm] LK [mm]
Connection variant
FM UUMB
Connection pointEnd connector Connection type
Divider system
Divider system Version nT
TS1 A 3. . .
.
… …
-
-
TS0TS1
AB
min. 2…
Divider system Version nT
Height separation
VD1
VD3
VD0VD1…
Height separation (not for TS0)
ax
20
14
min. 14…
ax [mm]
Please state the designation of the divider system (TS0, TS1), version and number of dividers per cross section [nT].
If using divider systems with height separation (TS1), please also state the positions [e.g. VD23] as viewed from the driver. You are welcome to add a sketch to your order.
TKA30 | Order Key
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Tech
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port:
te
chni
k@ka
bels
chle
pp.d
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KA
ser
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kabe
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.de/
tk
aTKA38 | Stay Variants | Overview
TKA38
Technical data on p. 20
Pitch 38.5 mm
Width 25 – 130 mm
Height 26 mm
Stay variants
Design 060
Design 080
26
26
From page 22
From page 24
Bending radius 70 – 230 mm
With inside detachable cover on both sides ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
Opening options inside: Very quick release.
With outside detachable cover on both sides ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
Opening options outside: Very quick release.
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19
Inner heights
26
Inner widths
25 –
130
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20 Subj
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Confi
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you
r cab
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arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
lepp
.de/
tk
a
Unsupported arrangementUnsupported length Lf
A sagging of the cable carrier is technically permitted for extended travel lengths, depending on the specific application.
LSLf
Dynamics of unsupported arrangement t [mm]vmax [m/s] amax [m/s2]
10 50 38.5
KR [mm]
H [mm]
Hz [mm]
LB [mm]
UB [mm]
70 176 201 297 127 95 226 251 375 152120 276 301 454 177145 326 351 532 202170 376 401 611 227195 426 451 689 525230 496 521 799 287
Installation dimensions unsupported
TKA38 | Installation Dimensions | Unsupported
LBKR
Driver
Fixed point
t Hz
hG
H
Lf
LS
LS2
UB
Load diagramfor unsupported length depending on additional load
Addi
tiona
l loa
d q z
in k
g/m
0.1
1.0
2.52.01.51.00.5Lf in m
Calculating the cable carrier length
Cable carrier length Lk rounded to pitch t
Cable carrier length Lk
Lk ≈ ––– + LBLS2
Unsupported length Lf
Lf = ––– + tLS2
Fixed point offset Lv: For off-center fixed point connections please contact us.
Intrinsic cable carrier weight qk = 1.13 kg/m with Bi 78 mm. For other inner widths the maximum additional load changes.
4.03.02.01.0LS in m
0.5
5.0
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21
Inner heights
26
Inner widths
25 –
130
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Dynamics of gliding arrangement t [mm]vmax [m/s] amax [m/s2]
2.5 20 38.5
LBDriver
Fixed pointt
Gliding arrangement
TKA38 | Installation Dimensions | Gliding
RKR
hG
UB
KR
H
LS
For more information on gliding arrangement please contact us.
Calculating the cable carrier length
Cable carrier length Lk rounded to pitch t
Cable carrier length Lk
Lk ≈ ––– + LBLS2
The gliding cable carrier has to be routed in a channel. Our engineers will be happy to help with project planning – please contact us.
TSUBAKI KABELSCHLEPP Technical SupportIf you have any questions about determining gliding cable carriers or other technical details please contact our technical support service at [email protected]. We will be happy to help you.
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22 Subj
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Confi
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r cab
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arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
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.de/
tk
a
Stay variant 060 – covered on both sides with inside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
■ Opening options inside: Very quick release.
Bi from 25 – 130 mm
Calculating the cable carrier width
Outer width Bk
Bk = Bi + 16 mm
Stay arrangement on every chain link (VS)
h i h G
KR
Bi 8.0
Bk
TKA38.060 | Overview
Ø 20 mm max.
Optional: Protection against chips up to 850 °COn request, we also produce all TKA types in designs for protection against hot chips. The special material used protects the cables from hot chips up to 850 °C. Thus, downtimes due to hot chips that could destroy the cables are practically excluded.
Information on the inner distribution of the cable carrier can be found on page 26 f.
The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us.
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23
Inner heights
26
Inner widths
25 –
130
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y fo
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on p
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58As
sem
bly
inst
ruct
ions
on
kabe
lsch
lepp
.de/
asse
mbl
y
Order example
t [mm]
hi [mm]
hG [mm]
38.5 26 36
Bi [mm]
Bk [mm]
qk [kg/m]
25 41 0.77 38 54 0.86 58 74 1.00 78 94 1.13103 119 1.29130 146 1.47
Inner/outer width and intrinsic cable carrier weight
KR [mm]70 95 120 145 170 195 230
Bend radii
Pitch, inner height and chain link height
TKA38.060 | Dimensions · Technical Data
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA38 060 .. 78 145 1,155. -
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24 Subj
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Confi
gure
you
r cab
le c
arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
lepp
.de/
tk
a
Stay variant 080 – covered on both sides with outside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
■ Opening options outside: Very quick release.
Bi from 25 – 130 mm
Calculating the cable carrier width
Outer width Bk
Bk = Bi + 16 mm
Stay arrangement on every chain link (VS)
h i h G
KR
Bi 8.0
Bk
TKA38.080 | Overview
Information on the inner distribution of the cable carrier can be found on page 26 f.
Ø 20 mm max.
Optional: Protection against chips up to 850 °COn request, we also produce all TKA types in designs for protection against hot chips. The special material used protects the cables from hot chips up to 850 °C. Thus, downtimes due to hot chips that could destroy the cables are practically excluded.
The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us.
-
25
Inner heights
26
Inner widths
25 –
130
Subj
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.
TK
A s
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on p
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29Ke
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r abb
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on p
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58As
sem
bly
inst
ruct
ions
on
kabe
lsch
lepp
.de/
asse
mbl
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t [mm]
hi [mm]
hG [mm]
38.5 26 36
Inner/outer width and intrinsic cable carrier weight
Bend radii
Pitch, inner height and chain link height
TKA38.080 | Dimensions · Technical Data
KR [mm]70 95 120 145 170 195 230
Order example
Bi [mm]
Bk [mm]
qk [kg/m]
25 41 0.77 38 54 0.86 58 74 1.00 78 94 1.13103 119 1.29130 146 1.47
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA38 060 .. 78 145 1,155. -
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26 Subj
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Confi
gure
you
r cab
le c
arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
lepp
.de/
tk
a
Divider systemsAs standard, the divider system is assembled at each 2nd chain link.
As standard, dividers and the complete divider system (dividers with height separations) can be moved in the cross section (version A).
Movable dividerVersion A (Standard)
The dividers are easily attached to the stay for applications with transverse acceleration and for laterally recumbent applications by simply turning them. The locking cams click into place in the locking grids in the covers (version B).
Fixable divider (2 mm grid)Version B
TKA38 | Inner Distribution | TS0
Information on the connection dimensions for the cable carrier can be found from page 28.
Bi [mm] 25 38 58 78 103 130aTL/aTR min [mm] 8.5 9 9 9 7.5 9
Divider system TS0 without height separation
Bi
axaTL aTR
KR
ST
26
ac
Chamber width ac
ac = ax – ST
Version BaTL/aTR min
[mm]ax min [mm]
ac min [mm]
ax grid [mm]
8 6 2
ST [mm]
Wf [mm]
2 7
Version AaTL/aTR min
[mm]ax min [mm]
ac min [mm]
3.5 7 5
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27
Inner heights
26
Inner widths
25 –
130
Subj
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TK
A s
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29Ke
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58As
sem
bly
inst
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on
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.de/
asse
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TKA38 | Inner Distribution | TS1
Information on the connection dimensions for the cable carrier can be found from page 28.
Bi [mm] 25 38 58 78 103 130aTL/aTR min [mm] 8.5 9 9 9 7.5 9
Divider system TS1 with continuous height separation
7 7 7
17
17
7 7 712 12
12 12
83
3
Position of the partition(s) in the divider
S H
Bi
axaTL aTRKR
STWf
26
2
1
3
VD1VD0 VD2 VD3 VD13VD12VD23
Standard height separation with aluminum profile 9 × 2 mm. Chamber width ac
ac = ax – ST
ac
Version BaT min [mm]
ax min [mm]
ac min [mm]
ax grid [mm]
8 6 2
ST [mm]
Wf [mm]
SH [mm]
nT min aT max [mm]
2 7 2 2 20
Version AaT min [mm]
ax min [mm]
ac min [mm]
3.5 7 5
More product information online
Configure your custom cable carrier: onlineengineer.de
Assembly instructions etc.: Receive additional info via your smartphone or check online at kabelschlepp.de/support
TRAXLINE® cables in motionHi-flex electric cables which were especially developed, optimized and tested for use in cable carriers can be found at traxline.de
-
28 Subj
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Confi
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r cab
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arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
lepp
.de/
tk
a
Connection variants
s Assembly options
Universal end connectors UMB – plastic (standard)The universal mounting brackets (UMB) are made from plastic and can be mounted from the top, from the bottom, or face on.
TKA38 | End Connectors | UMB
Bi [mm]
BEF [mm]
nz
25 43 2 38 56 3 58 76 5 78 96 7103 121 9130 148 13
Fixed point Driver
l1 = 55Lk
l1 = 55Lk
1836
1836
4.8
55
4.8
10
B i
B i +
9.5
B EF
= B
i + 1
8
DriverMU
Fixed pointFU
6Bi –
22
nz
B i –
2
11
Cover sheet
The universal end connectors UMB can be swiveled in KR direction (alpha/beta).
FUMB U.MUMB U.
Order example
The end connectors are also available as an option without cover sheet. Please state when ordering.
Recommended tightening torque: 3 Nm for cheese-head screws ISO 4762 - M4 × 20
Connection pointF – fixed point M – driver
Connection typeU – universal mounting bracket
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29
Inner heights
26
Inner widths
25 –
130
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58As
sem
bly
inst
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on
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lsch
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.de/
asse
mbl
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Order
Cable carrier
International order specification INTOK: Information about the International Order Key can be found in the chapter “International Order Key” from page 1.
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA38 060 .. 78 145 1,155. -
TKA38
Type
060080
Stay variant
25 38 58 78103130
Bi [mm]
70 95120145170195230
KR [mm] LK [mm]
Connection variant
Divider system
Divider system Version nT
TS1 A 3. . .
.
… …
-
-
TS0TS1
AB
min. 2…
Divider system Version nT
Height separation
VD1
VD3
VD0VD1…
Height separation (not for TS0)
ax
20
14
min. 8…
ax [mm]
Please state the designation of the divider system (TS0, TS1), version and number of dividers per cross section [nT].
If using divider systems with height separation (TS1), please also state the positions [e.g. VD23] as viewed from the driver. You are welcome to add a sketch to your order.
TKA38 | Order Key
FUMB U.MUMB U.
FM UUMB
Connection pointEnd connector Connection type
Please state the desired connection variant as well as the desired strain relief type for the fixed point and for the driver.
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30 Subj
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Confi
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r cab
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arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
lepp
.de/
tk
aTKA45 | Stay Variants | Overview
TKA45
Technical data on p. 32
Pitch 45.5 mm
Width 50 – 150 mm
Height 36 mm
Stay variants
Design 060
Design 080
36
36
From page 34
From page 36
Bending radius 82 – 230 mm
With inside detachable cover on both sides ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
Opening options inside: Very quick release.
With outside detachable cover on both sides ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
Opening options outside: Very quick release.
-
31
Inner heights
36
Inner widths
50 –
150
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.
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ey
on p
age
42T
KA
ser
ies
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32 Subj
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Confi
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r cab
le c
arrie
r:
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eeng
inee
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Tech
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l sup
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eT
KA
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ies
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lepp
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a
Unsupported arrangementUnsupported length Lf
A sagging of the cable carrier is technically permitted for extended travel lengths, depending on the specific application.
LSLf
Dynamics of unsupported arrangement t [mm]vmax [m/s] amax [m/s2]
9 45 45.5
KR [mm]
H [mm]
Hz [mm]
LB [mm]
UB [mm]
82 214 249 348 153 95 240 275 389 166125 300 335 483 196145 340 375 546 216170 390 425 625 241200 450 485 719 271230 520 555 814 301
Installation dimensions unsupported
TKA45 | Installation Dimensions | Unsupported
LBKR
Driver
Fixed point
t Hz
hG
H
Lf
LS
LS2
UB
Load diagramfor unsupported length depending on additional load
Addi
tiona
l loa
d q z
in k
g/m
0.2
1.0
2.0
6.0
3.02.52.01.51.00.5Lf in m
Calculating the cable carrier length
Cable carrier length Lk rounded to pitch t
Cable carrier length Lk
Lk ≈ ––– + LBLS2
Unsupported length Lf
Lf = ––– + tLS2
Fixed point offset Lv: For off-center fixed point connections please contact us.
Intrinsic cable carrier weight qk = 2.29 kg/m with Bi 150 mm. For other inner widths the maximum additional load changes.
5.04.03.02.01.0LS in m
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33
Inner heights
36
Inner widths
50 –
150
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42T
KA
ser
ies
Dynamics of gliding arrangement t [mm]vmax [m/s] amax [m/s2]
3 20 45.5
LBDriver
Fixed pointt
Gliding arrangement
TKA45 | Installation Dimensions | Gliding
RKR
hG
UB
KR
H
LS
For more information on gliding arrangement please contact us.
Calculating the cable carrier length
Cable carrier length Lk rounded to pitch t
Cable carrier length Lk
Lk ≈ ––– + LBLS2
The gliding cable carrier has to be routed in a channel. Our engineers will be happy to help with project planning – please contact us.
TSUBAKI KABELSCHLEPP Technical SupportIf you have any questions about determining gliding cable carriers or other technical details please contact our technical support service at [email protected]. We will be happy to help you.
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34 Subj
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Confi
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you
r cab
le c
arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
lepp
.de/
tk
a
Stay variant 060 – covered on both sides with inside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
■ Opening options inside: Very quick release.
Bi from 50 – 150 mm
Calculating the cable carrier width
Outer width Bk
Bk = Bi + 16 mm
Stay arrangement on every chain link (VS)
h i h G
KR
Bi 8.0
Bk
TKA45.060 | Overview
Ø 28.5 mm max.
Information on the inner distribution of the cable carrier can be found on page 38 f.
Optional: Protection against chips up to 850 °COn request, we also produce all TKA types in designs for protection against hot chips. The special material used protects the cables from hot chips up to 850 °C. Thus, downtimes due to hot chips that could destroy the cables are practically excluded.
The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us.
-
Innenhöhe
16 mm
35
Inner heights
36
Inner widths
50 –
150
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.
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asse
mbl
yOr
der k
ey
on p
age
42T
KA
ser
ies
Order example
t [mm]
hi [mm]
hG [mm]
45.5 36 50
Bi [mm]
Bk [mm]
qk [kg/m]
50 66 1.34 75 91 1.56100 116 1.75125 141 2.05150 166 2.29
Inner/outer width and intrinsic cable carrier weight
KR [mm]82 95 125 145 170 200 230
Bend radii
Pitch, inner height and chain link height
TKA45.060 | Dimensions · Technical Data
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA45 060 .. 125 170 1,456.
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36 Subj
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ange
.
Confi
gure
you
r cab
le c
arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
lepp
.de/
tk
a
Stay variant 080 – covered on both sides with outside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
■ Opening options outside: Very quick release.
Bi from 50 – 150 mm
Calculating the cable carrier width
Outer width Bk
Bk = Bi + 16 mm
Stay arrangement on every chain link (VS)
h i h G
KR
Bi 8.0
Bk
TKA45.080 | Overview
Ø 28.5 mm max.
Information on the inner distribution of the cable carrier can be found on page 38 f.
Optional: Protection against chips up to 850 °COn request, we also produce all TKA types in designs for protection against hot chips. The special material used protects the cables from hot chips up to 850 °C. Thus, downtimes due to hot chips that could destroy the cables are practically excluded.
The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us.
-
Innenhöhe
16 mm
Innenhöhe
37
Inner heights
36
Inner widths
50 –
150
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o ch
ange
.
Key
for a
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on
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asse
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yOr
der k
ey
on p
age
42T
KA
ser
ies
TKA45.080 | Dimensions · Technical Data
Order example
t [mm]
hi [mm]
hG [mm]
45.5 36 50
Bi [mm]
Bk [mm]
qk [kg/m]
50 66 1.34 75 91 1.56100 116 1.75125 141 2.05150 166 2.29
Inner/outer width and intrinsic cable carrier weight
KR [mm]82 95 125 145 170 200 230
Bend radii
Pitch, inner height and chain link height
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA45 080 .. 125 170 1,456.
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38 Subj
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ange
.
Confi
gure
you
r cab
le c
arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
lepp
.de/
tk
a
Divider systemsAs standard, the divider system is assembled at each 2nd chain link.
As standard, dividers and the complete divider system (dividers with height separations) can be moved in the cross section (version A).
Movable dividerVersion A (Standard)
The dividers are easily attached to the stay for applications with transverse acceleration and for laterally recumbent applications by simply turning them. The locking cams click into place in the locking grids in the covers (version B).
Fixable divider (2 mm grid)Version B
TKA45 | Inner Distribution | TS0
Information on the connection dimensions for the cable carrier can be found from page 40.
Bi [mm] 50 75 100 125 150aTL/aTR min [mm] 11 11.5 12 12.5 11
Divider system TS0 without height separation
Bi
axaTL aTR
KR
STWf
36
ac
Chamber width ac
ac = ax – ST
Version BaTL/aTR min
[mm]ax min [mm]
ac min [mm]
ax grid [mm]
8 5.5 2
ST [mm]
Wf [mm]
2.5 8
Version AaTL/aTR min
[mm]ax min [mm]
ac min [mm]
4 8 5.5
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39
Inner heights
36
Inner widths
50 –
150
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.
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on
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n
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lsch
lepp
.de/
asse
mbl
yOr
der k
ey
on p
age
42T
KA
ser
ies
Information on the connection dimensions for the cable carrier can be found from page 40.
Standard height separation with aluminum profile 9 × 2 mm.
More product information online
Configure your custom cable carrier: onlineengineer.de
Assembly instructions etc.: Receive additional info via your smartphone or check online at kabelschlepp.de/support
TRAXLINE® cables in motionHi-flex electric cables which were especially developed, optimized and tested for use in cable carriers can be found at traxline.de
Version BaT min [mm]
ax min [mm]
ac min [mm]
ax grid [mm]
8 5.5 2
TKA45 | Inner Distribution | TS1
Bi [mm] 50 75 100 125 150aTL/aTR min [mm] 11 11.5 12 12.5 11
Divider system TS1 with continuous height separation
Position of the partition(s) in the divider
Bi
axaTL Wf aTRKR
ST
2
1
3
VD1VD0 VD2 VD3 VD13VD12VD23
Chamber width ac
ac = ax – ST
ac
ST [mm]
Wf [mm]
SH [mm]
nT min aT max [mm]
2.5 8 4 2 40
Version AaT min [mm]
ax min [mm]
ac min [mm]
4 8 5.5
36
9 9 9
23
23
9 91616
16 16
9
103
3
S H
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40 Subj
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o ch
ange
.
Confi
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r cab
le c
arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
lepp
.de/
tk
a
Connection variants
s Assembly options
Universal end connectors UMB – plastic (standard)The universal mounting brackets (UMB) are made from plastic and can be mounted from the top, from the bottom, or face on.
TKA45 | End Connectors | UMB
Bi [mm]
BEF [mm]
nz
50 70 2 × 3 75 95 2 × 5100 120 2 × 7125 145 2 × 9150 170 2 × 11
Fixed point Driver
DriverMU
Fixed pointFU
The universal end connectors UMB can be swiveled in KR direction (alpha/beta).
FUMB U.MUMB U.
Order example
The end connectors are also available as an option without cover sheet. Please state when ordering.
Recommended tightening torque: 5 Nm for cheese-head screws ISO 4762 - M5 - 8.8
Connection pointF – fixed point M – driver
Connection typeU – universal mounting bracket
6.5
12.5
8
l1 = 74Lk
l1 = 74Lk
19 501950
17.6
B i –
29
nz
B i –
6
5.55.5
B i
B i +
10
B EF
= B
i + 2
0
74
1512.5
Cover sheet
-
41
Inner heights
36
Inner widths
50 –
150
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.
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for a
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n
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lepp
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asse
mbl
yOr
der k
ey
on p
age
42T
KA
ser
ies
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42 Subj
ect t
o ch
ange
.
Confi
gure
you
r cab
le c
arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
lepp
.de/
tk
a
Order
Cable carrier
International order specification INTOK: Information about the International Order Key can be found in the chapter “International Order Key” from page 1.
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA45 060 .. 125 170 1,456.
TKA45
Type
060080
Stay variant
50 75100125150
Bi [mm]
82 95125145170200230
KR [mm] LK [mm]
Connection variant
Divider system
Divider system Version nT
TS1 A 3. . .
.
… …
TS0TS1
AB
min. 2…
Divider system Version nT
Height separation
VD1
VD3
VD0VD1…
Height separation (not for TS0)
ax
20
14
min. 8…
ax [mm]
Please state the designation of the divider system (TS0, TS1), version and number of dividers per cross section [nT].
If using divider systems with height separation (TS1), please also state the positions [e.g. VD23] as viewed from the driver. You are welcome to add a sketch to your order.
TKA45 | Order Key
FUMB U.MUMB U.
FM UUMB
Connection pointEnd connector Connection type
Please state the desired connection variant as well as the desired strain relief type for the fixed point and for the driver.
-
43
Inner heights
36
Inner widths
50 –
150
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.
Key
for a
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ions
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asse
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yOr
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ey
on p
age
42T
KA
ser
ies
Accessories
Singlesided strain relief combs
Crails for strain relief elements
The optional plastic strain relief combs are assembled between the UMB end connectors and require no separate screw fixing.
The optional C-rails are secured by the UMB end connectors and do not require separate screw connections.
LineFix® clamps
Guide channels
Support trays
LineFix clamps are fixed to the C-rail. The serve as a separate strain relief or separate attachment of the cables outside the cable carrier.
The cable carrier always has to be guided in a channel for gliding applications. This prevents the upper and lower run from slipping.
An even surface is required for safe unrolling of the cable carrier. This is ensured by a support tray.
TKA45 | Accessories
TRAXLINE® cables in motionHi-flex electric cables which were especially developed, optimized and tested for use in cable carriers.
-
TKA55
IP54getestet & bescheinigttested & attested
TÜV NORD
TKA55* TKA55
44 Subj
ect t
o ch
ange
.
Confi
gur
e yo
ur c
able
car
rier:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
tech
nik@
kabe
lsch
lepp
.de
TK
A s
erie
ska
bels
chle
pp.d
e/tk
aTKA55 | Stay Variants | Overview
TKA55
Technical data on p. 46
Pitch55.5 mm
Width50 – 250 mm
Height45 mm
Stay variants
Design 060
Design 080
From page 48
From page 50
Covered on both sides with inside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
Opening options inside: Very quick release.
Covered on both sides with outside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
Opening options outside: Very quick release.
45
45
Bending radius100 – 300 mm
* Refers to type TKA55 with Bi 50 – 175. More information about certifi cation can be found at: kabelschlepp.de/tka-ip54
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45
Inner heights
45
Inner widths
50–
250
Subj
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.
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46 Subj
ect t
o ch
ange
.
Confi
gure
you
r cab
le c
arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
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tk
a
Unsupported arrangementUnsupported length Lf
A sagging of the cable carrier is technically permitted for extended travel lengths, depending on the specific application.
LSLf
Dynamics of unsupported arrangement t [mm]vmax [m/s] amax [m/s2]
8 40 55.5
KR [mm]
H [mm]
Hz [mm]
LB [mm]
UB [mm]
100 264 304 425 188120 304 344 488 208140 344 384 551 228170 414 454 645 258
KR [mm]
H [mm]
Hz [mm]
LB [mm]
UB [mm]
195 454 494 725 283225 514 554 818 313250 564 604 896 338300 664 704 1,211 388
Installation dimensions unsupported
TKA55 | Installation Dimensions | Unsupported
LBKR
Driver
Fixed point
t Hz
hG
H
Lf
LS
LS2
UB
Load diagramfor unsupported length depending on additional load
Addi
tiona
l loa
d q z
in k
g/m
0.3
3.0
3.53.02.52.01.51.00.5Lf in m
Calculating the cable carrier length
Cable carrier length Lk rounded to pitch t
Cable carrier length Lk
Lk ≈ ––– + LBLS2
Unsupported length Lf
Lf = ––– + tLS2
Fixed point offset Lv: For off-center fixed point connections please contact us.
Intrinsic cable carrier weight qk = 1.95 kg/m with Bi 50 mm. For other inner widths the maximum additional load changes.
6.05.04.03.02.01.0LS in m
1.5
15.0
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47
Inner heights
45
Inner widths
50–
250
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Dynamics of gliding arrangement t [mm] vmax [m/s] amax [m/s2]
3 15 55.5
LBDriver
Fixed pointt
Gliding arrangement
TKA55 | Installation Dimensions | Gliding
RKR
hG
UB
KR
H
LS
For more information on gliding arrangement please contact us.
Calculating the cable carrier length
Cable carrier length Lk rounded to pitch t
Cable carrier length Lk
Lk ≈ ––– + LBLS2
The gliding cable carrier has to be routed in a channel. Our engineers will be happy to help with project planning – please contact us.
TSUBAKI KABELSCHLEPP Technical SupportIf you have any questions about determining gliding cable carriers or other technical details please contact our technical support service at [email protected]. We will be happy to help you.
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48 Subj
ect t
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ange
.
Confi
gur
e yo
ur c
able
car
rier:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
tech
nik@
kabe
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lepp
.de
TK
A s
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chle
pp.d
e/tk
a
Stay variant 060 – covered on both sides with inside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
■ Opening options inside: Very quick release.
Bi from 50 – 250 mm
Calculating the cable carrier width
Outer width Bk
Bk = Bi + 21 mm
Stay arrangement on every chain link (VS)
h i h G
KR
Bi 10
Bk
TKA55.060 | Overview
Ø 36 mmmax.
Information on the inner distribution of the cable carrier can be found on page 52 f.
Optional: Protection against chips up to 850 °COn request, we also produce all TKA types in designs for protection against hot chips. The special material used protects the cables from hot chips up to 850 °C. Thus, downtimes due to hot chips that could destroy the cables are practically excluded.
The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us.
-
Innen-höhe
16 mm
49
Inner heights
45
Inner widths
50–
250
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Order example
t[mm]
hi [mm]
hG [mm]
55.5 45 64
Bi [mm]
Bk [mm]
qk [kg/m]
50 70 1.95 75 95 2.22100 120 2.51125 145 2.78150 170 3.10175 195 3.46200 220 3.65225 245 3.93250 270 4.28
Inner/outer width and intrinsic cable carrier weight
KR [mm] 100 120 140 170 195 225 250 300
Bend radii
Pitch, inner height and chain link height
TKA55.060 | Dimensions · Technical Data
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA55 060 .. 200 225 2,553. -
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MC0950 | Vario-Line RS
50 Subj
ect t
o ch
ange
.
Confi
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able
car
rier:
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inee
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port:
tech
nik@
kabe
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.de
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A s
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e/tk
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Stay variant 080 – covered on both sides with outside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.
■ Fully detachable on one side in any position.
■ Opening options outside: Very quick release.
Bi from 50 – 250 mm
Calculating the cable carrier width
Outer width Bk
Bk = Bi + 21 mm
Stay arrangement on every chain link (VS)
h i h G
KR
Bi 10
Bk
TKA55.080 | Overview
Information on the inner distribution of the cable carrier can be found on page 52 f.
Ø 36 mmmax.
Optional: Protection against chips up to 850 °COn request, we also produce all TKA types in designs for protection against hot chips. The special material used protects the cables from hot chips up to 850 °C. Thus, downtimes due to hot chips that could destroy the cables are practically excluded.
The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us.
-
Innen-höhe
16 mm
Innen-höhe
51
Inner heights
45
Inner widths
50–
250
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bly
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TKA55.080 | Dimensions · Technical Data
Order example
t[mm]
hi [mm]
hG [mm]
55.5 45 64
Bi [mm]
Bk [mm]
qk [kg/m]
50 70 1.95 75 95 2.22100 120 2.51125 145 2.78150 170 3.10175 195 3.46200 220 3.65225 245 3.93250 270 4.28
Inner/outer width and intrinsic cable carrier weight
KR [mm] 100 120 140 170 195 225 250 300
Bend radii
Pitch, inner height and chain link height
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA55 080 .. 200 225 2,553. -
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52 Subj
ect t
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car
rier:
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inee
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l sup
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tech
nik@
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TK
A s
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e/tk
a
Divider systemsAs standard, the divider system is assembled at each 2nd chain link.
As standard, dividers and the complete divider system (dividers with height separations) can be moved in the cross section (version A).
Movable dividerVersion A (Standard)
The dividers are easily attached to the stay for appli-cations with transverse acceleration and for laterally recumbent applications by simply turning them. The locking cams click into place in the locking grids in the covers (version B).
Fixable divider (2 mm grid)Version B
TKA55 | Inner Distribution | TS0
Information on the connection dimensions for the cable carrier can be found from page 54.
Bi [mm] 50 75 100 125 150 175 200 225 250aTL/aTR min [mm] 13 11.5 12 12.5 13 11.5 12 12.5 13
Divider system TS0 without height separation
Bi
axaTL Wf aTR
KR
ST
36
ac
Chamber width ac
ac = ax – ST
Version BaTL/aTR min
[mm]ax min[mm]
ac min[mm]
ax grid[mm]
10 7 2
ST[mm]
Wf[mm]
3 10
Version AaTL/aTR min
[mm]ax min[mm]
ac min[mm]
5 10 7
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53
Inner heights
45
Inner widths
50–
250
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Version BaT min[mm]
ax min[mm]
ac min[mm]
ax grid[mm]
10 7 2
Bi [mm] 50 75 100 125 150 175 200 225 250aTL/aTR min [mm] 13 11.5 12 12.5 13 11.5 12 12.5 13
TKA55 | Inner Distribution | TS1
Information on the connection dimensions for the cable carrier can be found from page 54.
Divider system TS1 with continuous height separation
Position of the partition(s) in the divider
Bi
KR
24
1
5
3
VD1VD0 VD2 VD3 VD23VD5VD4
Position of the partition(s) in the divider
Bi
KR
24
1
5
3
VD415 VD43 VD45 VD15VD25VD21
Standard height separation with aluminum profi le 11 × 4 mm. Chamber width ac
ac = ax – ST
ST[mm]
Wf[mm]
SH[mm]
nT min
aT max[mm]
3 10 4 2 40
Version AaT min[mm]
ax min[mm]
ac min[mm]
5 10 7
45
13.5 13.56.5
27.5
27.5
13.5 13.5
34.5
6.5
20.5
20.5
34.5
10
S H
axaTL Wf aTRSTac
45
13.513.56.56.5 6.5
13.520.5
3
6.5 6.56.56.5
20.5
10
24
10 10 S H
axaTL aTRSTWf
17
ac
17
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54 Subj
ect t
o ch
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Confi
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Tech
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e/tk
a
12.5
8
Connection variants
▲ Assembly options
Universal end connectors UMB – plastic (standard)The universal mounting brackets (UMB) are made from plastic and can be mounted from the top, from the bottom, or face on.
TKA55 | End Connectors | UMB
Bi [mm]
BEF [mm]
nz
50 74 2 × 3 75 99 2 × 5100 124 2 × 7125 149 2 × 9150 174 2 × 11175 199 2 × 13200 224 –225 249 –250 274 –
Fixed point Driver
l1 = 87Lk
l1 = 87Lk
22 64
2264
B i –
29
nz
B i –
4.8
5.55.5
B i
B i +
14
B EF
= B
i + 2
5
DriverMU
Fixed pointFU
8715 12.5
Cover sheet
The universal end connectors UMB can be swiveled in KR direction (alpha/beta).
FUMB U.MUMB U.
Order example
The end connectors are also available as an option without cover sheet. Please state when ordering.
Recommended tightening torque: 5 Nm for cheese-head screws ISO 4762 - M5 - 8.8
Connection pointF – fi xed pointM – driver
Connection typeU – universal mounting bracket
-
55
Inner heights
45
Inner widths
50–
250
Subj
ect t
o ch
ange
.
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on
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56 Subj
ect t
o ch
ange
.
Confi
gure
you
r cab
le c
arrie
r:
onlin
eeng
inee
r.de
Tech
nica
l sup
port:
te
chni
k@ka
bels
chle
pp.d
eT
KA
ser
ies
kabe
lsch
lepp
.de/
tk
a
Order
Cable carrier
International order specification INTOK: Information about the International Order Key can be found in the chapter “International Order Key” from page 1.
Type Stay variant Bi [mm] KR [mm] LK [mm]TKA55 060 .. 200 225 2,553. -
TKA55
Type
060080
Stay variant
50 75100125150175200225250
Bi [mm]
100120140170195225250300
KR [mm] LK [mm]
Connection variant
Divider system
Divider system Version nT
TS1 A 3. . .
.
… …
-
-
TS0TS1
AB
min. 2…
Divider system Version nT
Height separation
VD1
VD3
VD0VD1…
Height separation (not for TS0)
ax
20
14
min. 8…
ax [mm]
Please state the designation of the divider system (TS0, TS1), version and number of dividers per cross section [nT].
If using divider systems with height separation (TS1), please also state the positions [e.g. VD23] as viewed from the driver. You are welcome to add a sketch to your order.
TKA55 | Order Key
FUMB U.MUMB U.
FM UUMB
Connection pointEnd connector Connection type
Please state the desired connection variant as well as the desired strain relief type for the fixed point and for the driver.
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57
Inner heights
45
Inner widths
50–
250
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ange
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Accessories
Single-sided strain relief combs
C-rails for strain relief elements
The optional plastic strain relief combs are assembled between the UMB end connectors and require no separate screw fi xing.
The optional C-rails are secured by the UMB end connectors and do not require separate screw connections.
LineFix® clamps
Guide channels
Support trays
LineFix clamps are fi xed to the C-rail. The serve as a separate strain relief or separate attachment of the cables outside the cable carrier.
The cable carrier always has to be guided in a channel for gliding applications. This prevents the upper and lower run from slipping.
An even surface is required for safe unrolling of the cable carrier. This is ensured by a support tray.
TKA55 | Accessories
TRAXLINE® cables in motionHi-fl ex electric cables which were especially developed, optimized and tested for use in cable carriers.
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58
Confi
gure
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arrie
r:
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eeng
inee
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port:
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chni
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bels
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pp.d
e
Subj
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e/
tka
General abbreviations
TKA series | General abbreviations
DefinitionsDriver view = view into the driver connection
ac = nominal width inner chamber
amax = max. travel acceleration
aTL = distance lateral tabs inside to center of first divider
aTR = distance lateral tabs inside to center of last divider
ax = divider center to center distance
b1 = inner width of guide channel
bA = distance between connection boreholes
BEF = overall width of cable carrier incl. attachments
Bi = inner width
Bk = outer width
BKA = outer width of guide channel
Bp = width of hole stay inserts
BSt = stay width
c = distance between hole stay bores
d = diameter
D = bore diameter
dR = pipe diameter
H = connection height
H' = reduced connection height
hG = chain link height
hG‘ = chain link height incl. glide shoe
hi = inner height
Hi = inner height of frame stay assembly
hKA = outer height of guide channel
HS = half-stayed
Hz = installation height
KR = bending radius
l1 = connection length
l2-5 = connection dimensions
lA = length of end connector
LB = length of carrier in bend
LD = length of permitted sag
Lf = unsupported length
LES = length of energy conduit
Lk = cable carrier length without connection
LS = travel length
LV = fixed point offset
np = number of hole stay inserts
nRKR = number of RKR links
nT = number of dividers
nZ = number of comb teeth for strain relief
qk = intrinsic cable carrier weight
qz = additional load
RKR = reverse bending radius
s = sheet metal thickness
SH = thickness of height separation
ST = thickness of divider
t = pitch
UB = loop overhang
VD = position of continuous height separations in divider
VR = position of partial height separations in divider
vmax = max. travel speed
VS = fully-stayed
Wf = base width of divider
z = pretension
-
clean
1 mm
X mm
X mm
59
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Inner heights
Inner widths
Subj
ect t
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ange
.
20.5 –
45
TK
A s
erie
s
15 –
250
Pictographs
TKA series | Pictographs
flame-resistant V2 (UL94)
order code
clean room suitable
quiet running/low noise
sold by the meter
ESD material
suitable for explosive atmospheres
heat-resistant
cold-resistant
resistant to hot chips
flame-resistant V0 (UL94)
important information
inner height
long travel length
inner width
height separation in 1 mm increments
guide channel required
strain relief
fixable dividers in x mm grid
fixable dividers
sliding dividers
height separation possible
opens outward
opens inward
opens inward/outward
cannot be opened
covered cable carrier
inner width (Bi) in x mm increments
stay arrangement on every 2nd chain link
stay arrangement on every chain link
pitch
bending radius
high additional load
high travel velocity
high travel acceleration
travel length unsupported
travel length gliding
00_TKA-Titelseite_EN01_TKA-Introseiten_EN02_TKA30_EN03_TKA38_EN04_TKA45_EN05_TKA55_EN06_TKA_Kurzzeichen+Piktogramme_EN