tlic507d - drive heavy combination vehicle - learner guide

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    TLIC507D Driveheavy combination

    vehicle

    Assessment

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    Contents

    What this Learners Guide is about........................................ 3

    Planning your learning ........................................................... 4

    How you will be assessed...................................................... 7

    Section 1............................................................................................. 9

    How are articulated vehicles correctly driven under licensetesting conditions? ................................................................. 9

    Section 2........................................................................................... 45

    How are prime movers coupled and uncoupled to trailers, underlicense testing conditions? ................................................... 45

    Additional resources....................................................................... 55

    Feedback on activities .................................................................... 57

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    Page 2 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

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    Australian National Training Authority 2003 Page 3Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    What this Learners Guide is about

    ThisLearnersGuideisabouttheskillsandknowledgerequiredtodriveaheavycombinationvehiclesafelyincludingsystematicandefficientcontrolofallvehiclefunctions,monitoringoftrafficandroadconditions,managementofvehicleconditionandperformance,couplinganduncouplingoftrailer,andeffectivemanagementofhazardoussituations.Assessmentofthisunitwillusuallybeundertakenwithinalicensingexaminationconducted,byorundertheauthorityof,therelevantstate/territoryRoadTrafficAuthority.

    TheElementsofCompetencyfromtheunitTLIC507DDriveheavycombinationvehiclecoveredinthisLearnersGuidearelistedbelow.

    Drivetheheavycombinationvehicle

    Monitortrafficandroadconditions

    Monitorandmaintainvehicleperformance

    ThisunitofcompetencyisfromtheTransportandLogisticsTrainingPackage(TLI07).

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    Page 4 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    Planning your learning

    ItisimportanttoplanyourlearningbeforeyoustartbecauseyoumayalreadyhavesomeoftheknowledgeandskillsthatarecoveredinthisLearnersGuide.Thismightbebecause:

    youhavebeenworkingintheindustryforsometime,and/or

    youhavealreadycompletedtraininginthisarea.

    Togetherwithyoursupervisorortrainerusethechecklistsonthefollowingpagestohelpyouplanyourstudyprogram.Youranswerstothequestionsinthechecklistwillhelpyouworkoutwhichsectionsof

    thisLearnersGuideyouneedtocomplete.

    ThisLearnersGuideiswrittenwiththeideathatlearningismademorerelevantwhenyou,thelearner,areactuallyworkingintheindustry.Thismeansthatyouwillhavepeoplewithintheenterprisewhocanshowyouthings,discusshowthingsaredoneandansweranyquestionsyouhave.Alsoyoucanpractisewhatyoulearnandseehowwhatyoulearnisappliedintheenterprise.

    IfyouareworkingthroughthisLearnersGuideandhavenotyetfoundajobintheindustry,youwillneedtotalktoyourtraineraboutdoingworkexperienceorworkingandlearninginsomesortofsimulatedworkplace.

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    Australian National Training Authority 2003 Page 5Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    Section 1: How are articulated vehicles correctlydriven under licence testingconditions?

    Areyouableto: Yes No

    1. completeapre-departurevehiclecheck?

    2. starttheengineandundertakepost-startupchecks?

    3. secureorconfirmthesecurityoftheloadbeingtransportedonanarticulatedvehicle?

    4. steer,manoeuvreandpositionthevehicleinaccordancewithtrafficregulations,vehiclelimitationsandroaddimensions?

    5. drivethevehicleinreverse,maintainingvisibilityandachievingaccuratepositioning,especiallyofthetrailer?

    6. manageenginepowertoensureefficiencyinperformanceandminimiseengineandgeardamage?

    7. monitorthevehicleformalfunctionsandtoensuremaximumefficiencyofoperation?

    8. monitorandanticipatetrafficandroadconditionstoavoidinjurytopeopleordamagetoproperty,equipmentandloads?

    9. stopthevehiclewithoutinjurytopersonnelordamagetothevehicle,propertyorland?

    10.park,shutdownandsecurethevehiclein

    accordancewithmanufacturersspecifications,trafficregulations andcompanyprocedures?

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    Page 6 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    Section 2: How are prime movers coupled anduncoupled to trailers, under licencetesting conditions?

    Areyouableto: Yes No

    1. safelyandcompletelycoupleaprimemovertoatrailerinaccordancewithmanufacturersspecifications?

    2. safelyandcompletelyuncoupleatrailerfromaprimemoverinaccordancewithmanufacturersspecifications?

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    Australian National Training Authority 2003 Page 7Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    How you will be assessed

    AssessmentofthisUnitofCompetencywillincludeobservationofrealorsimulatedworkprocessesusingworkplaceproceduresandquestioningonunderpinningknowledgeandskills.Itmustbedemonstratedinanactualorsimulatedworksituationundersupervision.

    Youwillberequiredtosafely:

    undertakerequiredpre-departurechecks

    coupleanduncoupletrailers

    secureloads

    drivearticulatedvehiclesinavarietyofroad,weatherandroadconditions

    parkandsecurearticulatedvehicles.

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    Page 8 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

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    Australian National Training Authority 2003 Page 9Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    Section 1

    How are articulated vehiclescorrectly driven under licensetesting conditions?

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    Page 10 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    Section outline

    Areascoveredinthissection

    Pre-departurechecks

    Securingloads

    Selectingandchanginggears

    Drivinganarticulatedvehicle,invariousroad,weatherandtaskconditions

    Manoeuvringtrailers,usingreversegears

    Parkingandsecuringarticulatedvehicles

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    Australian National Training Authority 2003 Page 11Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    Pre-DepartureChecks

    Thissub-sectionmayalsobeasimplerevisionexercise.However,itisnolessimportantthanpreviously,evenifyouhavebecomean

    experiencedrigidvehicledriver.

    Youmayhavealreadycompletedthisactivityforrigidvehicles.However,itisvitalandshouldbeundertakenforarticulatedvehicles.

    Driversofarticulatedvehiclesmustcompletefullpre-departurechecksbeforemovingoffinthosevehicles.Yourcompanywillhaveapolicyonthechecksyoumustundertakebeforeyoudriveavehicle.Thesetaskswillvaryfromcompanytocompany,accordingtohowmuchresponsibilityyourcompanygivesyoutochecktheserviceabilityoftheirarticulatedvehicles.

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    Page 12 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    Activity 1: What procedures are required to complete apre-departure check?

    You are required to identify and check the serviceability of anarticulated vehicle.

    Before you start this activity, look at the following checklist anddiscuss any details you are unsure of with your trainer. Then usethe checklist to tick off the successfully completed tasks when youhave finished the activity.

    Sub-tasks Steps Completed

    1. Completeengine offchecks

    Confirm that the engine is switched off

    Check that all fluid levels (oils, coolants, fuel,brake and clutch fluids, and windscreenwasher) are appropriate

    Confirm that Air Wet Tank was drained atconclusion of previous shift

    Investigate any possible fluid leaks

    Check that ancillary drive belts are in goodworking order.

    2. Completeenginewarmingup checks

    Confirm that brakes are fully applied

    Start the engine safely, ensuring gearbox isfirst disengaged

    Check that oil, air and alternator warning lightsare working

    Check all tyre inflation pressures

    Check all tyres for wall condition, tread depthand even wear

    Check that the spare wheel is in good conditionand secured in position

    Check that all wheel nuts are tight and have nosigns of movement

    Check that parking, head, hazard, auxiliary andclearance lights are working satisfactorily

    Check that rear parking, indicator, brake andreversing lights are working satisfactorily

    Confirm that all plates and signs are visible,

    readable and in correct quantities

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    Australian National Training Authority 2003 Page 13Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    Check exhaust for visible emissions and noiseleaks

    Check vehicle posture to ensure the chassisis even with the wheels

    Check lockers, stowage compartments anddoors, ensuring serviceability of latches

    Check serviceability and security of externalfittings, including mirrors, lights, mudflaps, etc.

    Confirm vehicle tool kit, including wheelchange tools, is complete

    Check the location and suitability of safetyequipment, including First Aid kit.

    3. Completecabin checks

    Check that oil, air and alternator warninglights are working

    Ensure that the oil pressure is on a correctreading and that the alternator is charging

    Check for correct air pressure

    Check that windscreen wipers and washersare working satisfactorily

    Check that the horn is working

    Check that the park brake is workingsatisfactorily

    Confirm opening and closing functions of allwindows

    Check seat adjustments for security andpersonal preferences

    Adjust mirrors to confirm correct operationand use from drivers chosen sitting position

    Confirm the currency of the vehiclesregistration

    Complete the Pre-departure Checkdocumentation according to company policy.

    4. CompletePrime Movertowingchecks

    Check that air hoses are free from damageand connected securely to Prime Mover

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    Page 14 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    Check that electrical cables are free fromdamage and connected securely to the PrimeMover

    Confirm the turntable jaws are open

    Ensure the turntable moves freely or is locked,depending on trailer configuration in theforthcoming task.

    The following steps relating to trailercoupling checks must be completed as partof the activities you undertake in Section 3of this Learners Guide.

    5. Completetrailer

    checks

    Before coupling:

    Confirm trailer legs are in place and secure

    Confirm that the skid plate is not worn, bent orcracked

    Confirm that the King Pin is not worn, bent orcracked, and that it shows no excessivemovement

    Check the skid plate to determine if turntableneeds locking, when ball race and quickrelease are fitted together.

    After coupling:

    Release the Tractor Protection Valve

    Check that air hoses are free from damage,connected securely and without leaks, andremote from potential damage

    Check that electrical cables are free fromdamage, connected securely and remote frompotential damage

    Confirm that the turntable jaws are locked

    Confirm correct operation of trailer lights

    Inspect twist locks for serviceability.

    6. ObserveOHSpractices

    Observe and implement Occupational Healthand Safety practices, during all steps in thepre-departure check.

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    Page 16 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    Activity 2: Which procedures are followed to tilt and lower thecabin of an articulated vehicle?

    Your trainer will provide you with a Prime Mover Vehicle with cabintilt functions. You are required to perform the tasks listed in thefollowing table, then check with your trainer to make sure that thetasks have been completed correctly.

    Sub-tasks Steps: Completed

    1. Park thevehicle

    Park the vehicle on level ground

    Apply the park brake

    Park the vehicle in neutral, if maxi brakesare fitted, or in a gear contrary to theprevailing slope

    Switch off the ignition

    Install wheel chocks if available.

    2. Completelocation safetycheck

    Check adequate clearance around cab, sotilting will be safe

    Confirm there are no loose objects in thecab

    Shut the cab doors

    Open the lower grille, if applicable

    Lower bull bar, if applicable

    Confirm vehicle is in the correct gear asdefined by the manufacturer.

    3. Tilt cab in

    accordancewithmanufacturersdirections

    Tilt the cab hydraulically using the hand-

    operated pump, where applicable

    Turn the valve fully against spring pressureuntil it locks into position

    Insert jack rod into the pump actuating lever

    Release the cab locking mechanism

    Operate pump / electrical hydraulic system /spring-assisted tilt mechanism to fully tiltcab safely

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    Australian National Training Authority 2003 Page 17Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    Engage the locking device, then confirmthat the cab is safely secured in tiltedposition.

    4. Lower the cab Move hydraulic valve back to its originalposition

    Release the locks holding cab in tiltedposition

    Safely lower the cab by operating themanual / electric / spring-assistedmechanisms, as applicable

    Confirm that the catch is re-engaged to lockthe cab in position

    Check the valve has remained in its originalposition

    Close grille once the cab is back to itsoriginal position, if applicable

    Raise and secure the bull bar.

    5. Observe OHSpractices

    Observe and implement OccupationalHealth and Safety practices, during allsteps in the cab tilting and loweringprocess.

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    Page 18 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    Securingaload

    Youmayhavealreadycompletedthisactivityforrigidvehicles.However,itisvitalandshouldbeundertakeforarticulatedvehicles.It

    mustbecompletedifyouhavenotworkedasthedriverofheavyrigidvehiclestransportingloadsotherthanpassengersduringtheprevioustwelvemonths.

    Thedriverandthepersonloadinganarticulatedvehicleareresponsibletomakesuretheloadisproperlyrestrainedbythevehicleandtrailerstructures,theirattachmentsandtheloadsecuringequipment.Thedriver,thevehicleownerandthepersonloadinganarticulatedvehicleareresponsibletomakesureeachoftheseisserviceableandworkingproperly.

    Thesethreepeoplemustalsomakesurethatthevehicleandtrailerstructures,theirattachmentsandtheloadsecuringequipmentarestrongenoughtoholdandsecuretheload.

    Inallloadingactivities,youshouldrefertotheLoadRestraintGuide.Thatdocumentshowsallmethodsandrequirementsofloadsecuring,soyoushouldkeepacopyofitwithyouatalltimestoensurethatyouloadinaccordancewithrelevantregulations.

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    Australian National Training Authority 2003 Page 19Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    Activity 3: How are loads secured on articulated vehicles?

    Answer the following questions on securing loads by ticking

    Correct or Incorrect and giving a reason for your answer.

    Study the 4 diagrams below and indicate whether they arecorrectly or incorrectly loaded:

    Correct

    Incorrect

    Why_____________________

    Correct

    Incorrect

    Why_____________________

    Correct

    Incorrect

    Why_____________________

    Correct

    Incorrect

    Why_____________________

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    Page 20 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    List the 3 areas of driver responsibility for loading a vehicle.

    1. _________________________________________________

    2. _________________________________________________

    3. _________________________________________________

    List the 3 factors necessary to secure a load.

    1. _________________________________________________

    2. _________________________________________________

    3. _________________________________________________

    Write down the meaning of the following International CargoSymbols.

    Symbol Meaning

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

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    Australian National Training Authority 2003 Page 21Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    Symbol Meaning

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

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    Page 22 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    Symbol Meaning

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    _______________________________

    There is feedback on this activity at the back of this LearnersGuide.

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    Australian National Training Authority 2003 Page 23Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    LoadingDOsandDONTs

    Thissub-sectionshouldbecompletedunlessyouhave:

    workedasadriverofheavyrigidvehiclestransportingcargo/goods (otherthanpassengers)OR

    completedarelevantunitofcompetencysuchasTDTD497ALoad andunloadgoods/cargointhelast3months.

    Ineithercaseyoursupervisororworkplacetrainermaypermityoutousethissub-sectionasarevisionexercise.Thereareanumberofmethodstoproperlysecureloads,justastherearesomepracticeswhichmustneverbeused.Youwillproperlysecure

    loadsifyoualwaysfollowthislistofDOsandDONTs:

    DO:

    makesureyouhaveenoughlashingsthatareingoodconditionandstrongenoughtosecuretheload

    makesurethattie-downlashingsareasneartoverticalaspossible

    makesurethatdirectlashingsattachedtoloadsonwheelsarenotnearvertical

    attachlashingsattierailsupportpoints

    checkandre-tightenthelashingsandotherrestrainingdevicesasrequired

    uselashingprotectorsonsharpedges

    usewedgesandchockstoblockyourload

    makesurethatloosebulkloadscannotfallorbeblownoffthevehicle

    useavehiclethatisbuiltstronglyenoughforthejob

    takeextremecarewhenreleasinganyfixedleverload-binder.

    DONT:

    usefaultyequipment

    attachchainsorwebbingbetweentierailsupportpoints

    tiedownloadsontogreasyordirtysteeldecks

    standoverandpushdownonload-binders.

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    Page 24 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    Activity 4: Which loading and unloading methods are usedwhen securing articulated vehicle loads?

    Your trainer will provide you with an articulated vehicle to load andunload in this activity. If you are unsure of what you are required todo, you must seek assistance and/or use the Load RestraintGuide.

    Read all of the steps in the following table that you are required todo before you start this activity.

    After loading is completed, ask your trainer to check your work tomake sure that all items have been correctly loaded, and are safeto be unloaded.

    Sub-tasks Steps Completed

    1. Identify loadcharacteristics

    Check that the tray area is suitable for theload, with adequate space and capacity

    Assess the load for its transportability bychecking load markings and documentation

    Check the load for Dangerous Goodscontents

    Check the load components to ensure theircompatibility for transportation.

    2. Identify loadlimits andsafetyrequirements

    Calculate the appropriate loading sequencefor the journey, to facilitate unloading

    Choose appropriate and adequate restraintsfor the task

    Check that appropriate and adequate safetyequipment is securely stowed in the correct

    locations on the vehicle

    Confirm that the loaded vehicle will notexceed legal axle load limits, (both GVM andGCM)

    Confirm that Road Transport ReformRegulations will not be exceeded

    Check that the dimensions of the loadedvehicle will not exceed road safety limits forthe journey (length, width and height)

    Obtain permit for the load, if required.

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    Australian National Training Authority 2003 Page 25Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    3. Plan loading ofthe vehicle

    Assess whether the load can be handledmanually and locate appropriate mechanicallifting aids if required

    Ensure the stability of the vehicle bychecking that the vehicle can be loaded withthe centre of gravity of the load as low aspossible and along the centre line of thevehicle

    Ensure that the tyres will not be overloaded

    Check that the vehicle can be loaded so thatthe loads centre of mass is forward of therear axle group

    Check that tie rails and anchor points are

    undamaged, and the restraining equipmentwill not cause damage by chafing, crushingand over-tensioning as the load is secured

    Check that pallets are of sufficient strengthfor the load

    Check for damaged or leaking containers

    Confirm the serviceability of load-coveringequipment, for protection in adverse weatherconditions.

    4. Load thevehicle inaccordancewith the LoadRestraintGuide

    Ensure that no apparent danger is present toother personnel (including all members of thepublic)

    Apply the park brake, then ensure the engineis switched off if not required during theloading process

    Safely position the load on the vehiclescarrying surface *

    Ensure chafing and crushing of load items isavoided

    Ensure sufficient friction between the loadand the vehicles carrying surface

    Load pallets along the length of the vehicle

    Install baulking / packing to pallets that arenot loaded close together to optimise correctload placement

    Ensure all necessary signs and flags aresuitably placed for overhanging or over-

    dimensional loads

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    Page 26 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    Operate mechanical loading securingequipment (where appropriate) by:

    checking unit load device placements

    confirming covering / restraining processis complete.

    * (Use of other mechanical lifting aids isprescribed in other Learners Guides specificto that equipment.)

    5. Secure theload

    Ensure that lashings are tied at angles of atleast 30 to the vehicle loading surface (as

    defined in the Load Restraint Guide)

    Ensure that vertical movement and tipping of

    the load is not possible, by placing restraintsacross the top of the load

    Ensure against forward and rearwardmovement of the load, by restraining (withbaulking and lashing equipment) inaccordance with the Load Restraint Guide

    Ensure against forward and rearwardmovement of the load, by passing restraintsthrough the base of the pallets (wherepossible)

    Ensure that the top of each separate sectionof the load has at least one cross-lashing

    Ensure that any part of the load which isabove the general height of the load has atleast two cross-lashings

    Restrain the load horizontally using chocks orvertical restraints where necessary

    Confirm that all ties (ropes, chains, straps,buckles, etc), are correctly tied, installed andsecured, as applicable

    Ensure all gates and/or doors are correctlymounted and secured as appropriate

    Fully engage all twist locks.

    6. Cover the load Use appropriate materials to cover the load,ensuring load movement does not occur

    Adequately secure the covering materials,ensuring protection against adverse weatherconditions or spillages in the container

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    Australian National Training Authority 2003 Page 27Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    Avoid damage to covering materials causedby chafing

    Ensure any loose surfaces (packaging, ties,tarpaulin and curtain flaps, etc), are securedagainst movement during transit.

    7. Unload thevehicle inaccordancewith the LoadRestraint Guide

    Park and secure the vehicle in a suitableposition for unloading, ensuring protection forall personnel, materials and equipment

    Apply the park brake and switch off theengine

    Remove load covers (where necessary) andstow safely

    Safely release load restraints and stow safely

    Calculate the unloading sequence and theset-down points for each item

    Unload the vehicle in the pre-determinedsequence, transferring each item to its safelocation. *

    * (Use of mechanical lifting aids is prescribed inother Learners Guides specific to that equipment.)

    8. Observe OHS

    practices

    Observe and implement Occupational Health

    and Safety practices, during all tasks in theloading and unloading processes, especiallyconsidering other workers, and bulk grain,livestock and liquid loads.

    When you have marked all the steps as complete, discuss withyour trainer any areas of your work that require improvement tomake sure loads are secure and safe.

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    Page 28 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    Selectingandchanginggears

    Driversofarticulatedvehiclesmustselectanappropriategear,accordingtotheenginespeedrequiredtocompletethedemandsplacedonthevehicle.Considerableimportancemustbeplacedonthisactivity,especiallywhensemi-trailerarticulatedvehiclesareconcerned.Thisisemphasisedwhenselectinggearstodescendslopes,wherethedifferentbrakingrequirementsofthevehicle(becauseofthetraileranditsbrakes)mustbetakenintoaccount.

    Inallotherdrivingcircumstances,selectingandchanginggearswillhavethesameprinciplesasformediumandheavyrigidvehicles.Theproperuseofenginepower,theachievementoffuelefficiencyandtheabsoluteavoidanceofcoastingwillmeasureyourperformanceindrivingarticulatedvehicles.

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    Australian National Training Authority 2003 Page 29Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    Activity 5: How are gears used efficiently to drive articulatedvehicles?

    Answer the following questions on selecting and changing gears byticking Correct or Incorrect.

    Correct Incorrect

    The purpose of gears in a vehicle is to:

    increase the engine energy capacity

    spread the friction over more components

    match road speed to best engine speed.

    When driving up a steep hill, the best gear to engage is:

    the lowest gear ratio the vehicle has

    the highest gear the vehicle that ispossible.

    the highest gear that maintains specifiedengine torque.

    For descending long or steep hills, a driver should:

    engage a high gear to minimise RPM andwear

    engage a lower gear during the descent

    engage the required gear before descentcommences.

    When slowing or stopping, gear changing should:

    include all intermediate ratios available

    engage only the gear that will be nextneeded.

    Negotiating a sharp corner, the required gear is engaged:

    before entering the corner

    at the sharpest point of the corner

    during the exit from the corner

    immediately after leaving the corner.

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    Page 30 Australian National Training Authority 2003ADELG1024 Customised and Developed by Armstrongs Driver Education P/L May 2008

    The term Progressive Shifting means:

    using maximum RPM in each gear beforeshifting

    attaining only enough RPM to reach thenext gear

    changing gear at the same RPM for everyshift.

    The gear changing difference between petrol and diesel engines is:

    diesel engines have higher torque atlower RPM

    petrol engines pull better at low RPM.

    The term Skip Shifting means that the driver:

    avoids de-clutching during gear shifts

    engages the most suitable gearregardless of sequence.

    To engage a lower gear while moving on a slight downgrade:

    decrease speed to well below that of thelowest gear

    retain vehicle speed / gently decreaseRPM.

    There is feedback on this activity at the back of this LearnersGuide.

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    Braking

    Youmayhavealreadycompletedthisactivityforrigidvehicles.However,itisvitalandshouldbeundertakenforarticulatedvehicles.

    Heavyvehicleswillbemoredifficulttostopunderbraking,dependingontheirsizeandtheirload.Roadandweatherconditionsaffectbrakingperformance.Thespeedofvehicleswillalsoaffectbrakingperformance,aswillthetimetakenbydriverstoreacttotheneedforbraking.Youmustconsiderallthesefactorswhendriving,especiallyasthelossofvehiclecontrol(skidding)isbothdangerousandfrequent.Forexample,theheavierthevehicle,thewettertheroad,thefasterthespeed,themoretiredthedriverandtheharderthebraking,themorelikelyitisthatskiddingwilloccur.

    Asaprofessionaldriverofanarticulatedvehicle,youshouldbeawareofthedangerposedbyyourvehicleshouldyoulosecontrolofitsspeedordirection.Thefollowingbrakingrulesmustbeappliedatalltimes:

    brakeearlyandgradually

    brakeinastraightline

    allowforthetraileranditsownbrakingsystem

    allowfortheload

    matchyourbrakingtotheroadsurface

    easeoffasthevehicleslows

    testyourbrakesafterdrivingthroughwater.

    Downhillspeedshouldbecontrolledbyuseofenginespeedandcorrectgearselection.Ifbrakingisnecessaryduringadescent,adrivershould,ifpossible,trytobrakeonlywhenthevehicleistravellinginastraightline.Brakingonabendincreasestheriskofskiddingandshouldusuallyonlybeusedinanemergency.Ifbrakingmustbeappliedonabend,itshouldbedoneasgentlyaspossible.

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    Activity 6: How are brakes efficiently used to controlarticulated vehicles?

    Answer the following questions on selecting and changing gears byticking Correct or Incorrect.

    Correct Incorrect

    Hydraulic brake systems:

    force fluid pressure to cylinder pistons oneach wheel

    can suffer from water contamination,lowering the boiling point of the brakefluid.

    On steep downhill slopes, brakes should be used:

    very few times during the descent

    only for emergencies and unexpectedconditions

    by applying and releasing quickly andfrequently.

    Brake performance can be dangerously affected by:

    water on the friction surfaces

    overheating and brake fade throughoveruse

    using gears which are too low for somesections of the hill

    the nature of the road surface.

    To use brakes safely and efficiently, you should:

    avoid braking in curves or corners ifpossible

    use less braking for lighter loads

    test brakes after driving through water.

    There is feedback on this activity at the back of this LearnersGuide.

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    Australian National Training Authority 2003 Page 33Customised and Developed by Armstrongs Driver Education P/L May 2008 ADELG1024

    Drivinginreverse

    Drivingarticulatedvehiclesinreverserequiresspecificskillsandmaybetheonlywaytomanoeuvrethevehicleintoandoutofloadingbaysanddeliverypointsinwarehouses.Drivinginreverseisoftenusedinbuilt-upareaswhereaccessbyturningisrestrictedandunavailabletoarticulatedvehicles.Inthesesituations,thedriverwillneedtosuccessfullypositionthevehicleusingacombinationofforwardandreversegearsinatightspace.

    However,themajorityofcircumstanceswherearticulatedvehiclesarereversedrelatetothecoupling,uncouplingandpositioningoftrailers.Reversingskillswillprobablyonlybeattainedafterconsiderablepractice,withcounterturnsonsteeringwheelsandtrailerswithmindsoftheirownoftencausingdifficulty.Theabilitytoavoid

    trailerjack-knifing,especiallyinconfinedspacesinloadingbaysandtransportyards,willbethekeytomanyofyourdrivingtasks.

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    Activity 7: What actions are used to steer articulated vehiclesin reverse?

    Look at the diagram below. Which one of the four steering positionsshows how the front wheel must be turned as the Prime Moverbegins to reverse?

    Answer: (1, 2, 3 or 4) __________

    1 2 3 4

    There is feedback on this activity at the back of this Learners

    Guide.

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    ProfessionalDriving

    Mostroaduserswillbenon-professionaldriverswhohavenotreceivedasmuchtrainingasdriversofarticulatedorothercommercialvehicles.Professionaldriversarecourteousanddriveinadefensivemanner.DrivinginsuchamannerwillencourageamoretolerantattitudetowardstheRoadTransportIndustryandpeopleemployedinit.Youwillhopefullyhavehelpedtoachievesomeofthistoleranceduringyourpreviousdrivingexperiences.

    Adefensivedriveravoidscausingaccidentsandalsoavoidsbecominginvolvedinaccidentscausedbyotherroadusers.Defensivedriversknowandobservethelawsandregulationsrelatingtotheroad,thevehiclestheydriveandthegoodstheytransport.Thedefensivedriverispreparedtogivewaytoavoidthepossibilityofanaccident,evenif

    bylaw,theotherroaduserisatfault.

    Defensivedrivingrequiressuperiorobservationandanticipationskills.Driverswillneedtoknowwhatishappeningallaroundtheirvehicle.Theskillsneededfordefensivedrivinginclude:

    continuouslyobservingallsituations,includinglookingasfaraheadaspossible

    maintainingsafespacecushions

    frequentlycheckingmirrors

    slowingdowntonegotiatealldrivingsituations

    selectingthemostappropriategearsforeachdrivingtask

    tryingtoanticipatepossibledangers

    usingappropriatespeeds,turningandstoppingtechniques,andwarningdevicestonegotiateandleavehazardoussituations.

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    Activity 8: How do drivers control trailer skids?

    Answer the following questions on controlling skids by describing

    the actions to be taken in each case:

    What are the three steps to take when controlling a drive wheelskid?

    1. ________________________

    ________________________

    2. ________________________

    ________________________

    3. ________________________

    ________________________

    What are the three actions you need to perform when controlling a

    trailer wheel skid?

    1. ________________________

    ________________________

    2. ________________________

    ________________________

    3. ________________________

    ________________________

    There is feedback on this activity at the back of this LearnersGuide.

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    Activity 9: Which procedures are used to professionally drivearticulated vehicles?

    During this activity, any deliberate or accidental failure to observeRoad Rules will immediately cause the activityto be terminated.In these circumstances, your trainer will not be able to assess youas a competent driver.

    Where possible, the activity may be varied to cater for drivingduring anyworking hours, weather and road conditions. ForEmergency situations that obviously cannot be created, yourtrainer will check your performance by seeking descriptions ofrequired actions and/or simulation exercises.

    Sub-tasks Steps Completed

    1. Complete aPre-DepartureCheck

    Ensure that a comprehensive Pre-DepartureCheck is completed

    Ensure vehicle is fuelled sufficiently for theforthcoming task

    Correctly complete all documentation inaccordance with company policy

    Report any defects, according to companypolicy.

    2. Prepare fordriving

    Adjust driving position (seat) and mirrors

    Fit the seat belt securely

    Start the engine

    Build up adequate air pressure for take-off.

    3. Drive the

    vehiclecommencingon an uphillgrade

    Select the lowest appropriate gear, after

    vehicle is held stationary by service brakes

    Apply the park brake or trailer brakes

    Release service brakes and engage theclutch to the friction point

    Use indicator to signal intention to move

    Check mirrors for other road users

    Release the park brake or trailer brake

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    Overtake safely, by indicating correctly andwith sufficient warning time, assessingadequate clear road distance and checkingother possible overtaking vehicles.

    6. Drive thevehicle onmultiple laneroads

    Maintain the vehicle within the laneboundary, during driving and demonstratesafe and legal road positions during turns

    Observe all regulatory and advisory signs

    Drive safely and smoothly, whilst maintainingobservation of other road users, vehicleposition and prevailing conditions, especiallythrough the use of mirrors

    Co-operate with other drivers during

    overtaking by maintaining appropriate speedand providing safe adequate space

    Maintain safe space cushions whenfollowing or being followed, appropriatelyvaried for changing road and weatherconditions

    Overtake safely, by indicating correctly andwith sufficient warning time, assessingadequate clear road distance and checkingother possible overtaking vehicles

    Select the outside lane (to assist with cut-in)when turning.

    7. Drive thevehicle invariousturningsituations

    Control and position the vehicle appropriatelywhen approaching turns

    Position the vehicle to ensure safe actions ofother road users with respect to overtaking

    Observe all other road users, in preparationfor the turn, including by the use of mirrors

    Provide sufficient warning to other road usersby indicating in time and accurately

    Apply brakes smoothly, to achieve speedbelow the advisory sign limit before turningcommences

    Smoothly select the appropriate gear for theturn, prior to commencing the turning process

    Observe all regulatory and advisory signs

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    Apply and maintain power throughout theturning process, especially to counteracttrailer shunting

    Steer smoothly (using both hands),maintaining vehicle control through the turn(a cross-over of hands is acceptable in slowturns within confined spaces)

    Steer the vehicle, taking due care of theeffects of roundabouts and other roadcambers

    Adjust body position to remove visionblockouts

    Negotiate turns, in safe and legal road

    positions, whilst observing other road usersand prevailing conditions, especially throughthe use of mirrors

    Maintain the vehicle on the formed road /designated surface, (no kerb mounting)ensuring the safety of all users during theturning process.

    8. Drive thevehicle inreverse gear

    Check for hazards and obstructions in front,behind and above the vehicle

    Check that mirrors are clean and adjusted to

    facilitate maximum views

    Use mirrors to maintain visibility behind andbeside the vehicle

    Use horn or warning device to indicatevehicle is about to reverse

    Choose the maximum available space tocomplete the reversing task

    Avoid accidents by reviewing the reversepath before proceeding, especially when

    entering warehouse, loading bay and relatedenclosures

    Initiate trailer path direction correctly, thenadjust the Prime Mover to achieve its correctpath, avoiding tyre sledging if possible

    Reverse into a loading bay, stopping whencontact is made with the bay for rear loadingor when safely adjacent to it for side loading

    Park the vehicle in various kerbside / yardlocations using reverse gears

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    Take correct actions on time and with safety.

    9. Observe OHSpractices

    Observe and implement Occupational Healthand Safety practices, including posture and

    cabin distractions, during all steps in thedriving process.

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    Parkingandsecuring

    Driversofarticulatedvehiclesarerequiredtosafelyparkandsecuretheirvehicleaccordingtoroadlawsandcompanypolicy.Tasksinclude:

    appropriatesiteselection

    trailerstability

    vehiclelock-up

    loadplacementandsecurity.

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    Activity 10: How are articulated vehicles parked and secured?

    You are now required to park and secure the vehicle that you have

    just driven. At the conclusion of this activity, your trainer will adviseyou of areas of your work that may require improvement.

    Sub-tasks Steps Completed

    1. Park andsecure thevehicle

    Park the vehicle in a location approved bycompany policy or Road Law, and apply allpark brakes

    Confirm that the engine has had an adequate

    period to cool down, especially for the turbo-charger, then switch off the engine

    Lower the trailer landing legs, if appropriate,and uncouple the trailer if required

    Chock the vehicle and trailer wheels asappropriate for the selected location, andcheck vehicle and load status according tocompany policy

    Check the vehicle and load status accordingto company policy.

    2. Observe OHSpractices

    Observe and implement Occupational Healthand Safety practices, especially duringchecks and chocking, during all steps in theparking and securing processes.

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    Section 2

    How are prime movers coupledand uncoupled to trailers, underlicense testing conditions?

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    Activity 11: What procedures are used to couple trailers?

    Your trainer will provide you with a prime mover suitable for

    coupling to a given trailer. You are required to complete thecoupling, then discuss this activity with your trainer.

    Sub-tasks Steps Completed

    1. Position theprime mover

    Use mirrors while reversing prime moverstraight in front of the trailer

    Stop prime mover just in front of trailer andapply park brake

    Confirm that the Prime Mover and trailerare aligned

    Park the vehicle in neutral, if maxi brakesare fitted, or in a gear contrary to theprevailing slope.

    2. Inspect andprepare thecouplings

    Confirm currency of vehicle registration andaccuracy of details

    Check for damage to trailer skid plate, KingPin, and turntable and jaws

    Check the skid plate to determine if

    turntable needs locking, when ball race andquick release are fitted together

    Check turntable jaws are open

    Make sure the turntable is turning ifunlocked

    Lock the turntable in position for trailerswithout the block

    Check top of turntable is well greased,where required (in locked position).

    3. Immobilise thetrailer

    Place chocks and secure at least one wheel(preferably on the leading axle), on non-maxi brake trailer

    Check park brake is on, (trailer equippedwith spring brakes, maxi-brakes, etc).

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    4. Check / adjusttrailer height

    Check that the turntable and King Pin arealigned

    Check the height of trailer skid plate, andmake any necessary adjustments

    Check that air hoses / cables do notobstruct prime mover when reversed

    Confirm that no personnel or otherobstructions that would interfere withcoupling are present.

    5. Couple thetrailer

    Slowly reverse prime mover under thetrailer to lock turntable jaws around king pin

    Listen to or feel for jaws locking into place

    Visually check the completed coupling toensure the jaws are locked on the king pinand release lever is in the locked position

    Correctly connect all hoses and cables

    Tug test the trailer, with the landing gearraised slightly, to confirm proper coupling,then re-apply prime mover park brake

    Lock the turntable linkage if required.

    6. Activate trailerbrakes

    Activate the tractor protection valve, if fitted

    Apply, then release trailer brakes

    Listen for air release confirming operationof linkages

    Re-fit coupling and re-test brakes ifrequired, by releasing and re-applyingvalves and brakes

    Check hoses are supported in positions thatavoid damage.

    7. Test vehiclepreparatory totask

    Raise the landing gear completely, andsecure the handle

    Check to ensure there is no space betweenthe skidplate and turntable, and advisecompany personnel if space is found

    Check all lights and indicators, tyres,mirrors, axles, springs, etc, for serviceability

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    Confirm that sufficient clearance exists fornormal movement between prime moverand trailer frame

    Tug-test the trailer is locked on

    Run engine until maximum air pressure isrecorded in air tanks, then test brakes bymoving off slowly in first gear, with brakesreleased, then apply trailer brakes tomaximum effort

    Secure the vehicle by switching the engineoff and applying prime mover park brakes.

    8. Secureequipment

    Confirm equipment, including spare wheel,twist locks, wheel chocks, tool box, trailer

    gates, tarpaulins, chains, etc, is stowed andsecured safely.

    9. Observe OHSpractices

    Observe and implement OHS practices,during all steps in the coupling process.

    When you have marked all the steps as complete, discuss withyour trainer any areas of your work that require improvement tomake sure trailers are coupled safely.

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    Uncouplingatrailer

    Duringuncouplingoftrailers,thesafetyandsecurityoftheprocessremainsascriticalasincoupling.Therefore,thesuitabilityofthe

    uncouplingarea,thestabilityoflandinggearandtheirabilitytoholdtheload,andcheckingduringtheuncouplingfunctionalsocannotbestressedtoomuch.

    Tasksyouwillberequiredtoperformwhenuncouplinginclude:

    selectingasuitableuncouplingsite

    positioningthearticulatedvehicle

    loweringtrailerlandinggear

    disconnectinghosesandcables

    releasingturntablejaws

    uncouplingthetrailer

    applyingtrailerparkbrake,ifapplicable,andinstallwheelchocks

    securingcouplingequipmentandrelatedtools.

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    Activity 12: What procedures are used to uncouple trailers?

    Sub-tasks Steps Completed

    1. Park articulatedvehicle

    Park the vehicle in a straight line, on levelground, firm enough to support trailerlanding gear and its load

    Apply prime mover park and trailer brakes

    De-activate tractor protection valve, if fitted

    Place chocks on trailer front axle group ifvehicle is parked on sloping ground.

    2. Lower landinggear

    Place strong timber or other flat supportsbeneath landing gear if required for softground

    Lower landing gear until supports are firmlyin contact with ground / base plates

    Secure the landing gear handle

    Check that a gap had become visiblebetween the trailer skid plate and turntable.

    3. Disconnecthoses andcables

    Safely disconnect air hoses and electricalcables

    Stow hoses and cables securely on theprime mover (or other designated location)

    Confirm connectors were kept free of dustand water, and are kept clear of thetailshaft.

    4. Release theturntable jaws

    Engage the release handle of turntablejaws

    Take pressure off the release handle, bygently rocking prime mover forward andbackwards if the handle cannot beengaged.

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    5. Separate thetrailer

    Release prime mover parking brake, thenslowly drive forward in a straight line

    Stop with rear of prime mover stillunderneath front of trailer, then confirmtrailer is secure on its landing gear

    Take remedial action if trailer fails toseparate properly, by reversing to coupledposition, then checking components fordamage, probable causes and continuedsafety practices

    Advise relevant company personnel ifuncoupling is not achieved

    Park prime mover clear of the trailer, and

    apply the park brake.

    6. Observe OHSpractices

    Observe and implement OHS practices,during all steps in the uncoupling process.

    When you have marked all the steps as complete, discuss withyour trainer any areas of your work that require improvement tomake sure trailers are uncoupled safely.

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    Additionalresources

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    Websites:

    NationalTransportCommission http://www.ntc.gov.au/

    AustralianTransportSafetyBureauhttp://www.atsb.gov.au

    RoadandTrafficAuthority(NSW) http://www.rta.nsw.gov.au

    VicRoads(Vic) http://www.vicroads.vic.gov.au

    DepartmentofInfrastructure,Transport,RegionalDevelopment&LocalGovernment http://www.infrastructure.gov.au/

    NSWWorkcoverhttp://www.workcover.nsw.gov.au

    QueenslandRuralFireServicehttp://www.ruralfire.qld.gov.au

    WorkSafeVictoria(includingpublicationssection)http://www.worksafe.vic.gov.au/wps/wcm/connect/WorkSafe/Home/Forms+and+Publications/

    AttorneyGeneralsDepartment(relevantlegislation)

    http://www.ag.gov.au/www/agd/agd.nsf/Page/Legislation

    Organisations:

    NationalTransportCommissionLevel15,628BourkeStreet,Melbourne,Victoria,Australia3000)Telephone:0392365000Facsimile:0396428922

    CommonwealthBookshop109QueensStMelbourne,Victoria

    Telephone(03)96704224

    StandardsAustralia1925RaglanStSouthMelbourne,VictoriaTelephone(03)96933555

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    Feedback onactivities

    The responses provided in this section are suggested responses.Because every workplace is different, your responses may varyaccording to your specific workplace procedures, the equipmentavailable and the nature of the business.

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    Activity 3: How are loads secured on articulated vehicles?

    Study the 4 diagrams below and indicate whether they are

    correctly or incorrectly loaded:

    Correct Incorrect X

    Why Good Load Spread

    Correct X

    Incorrect Why Load too far rearward

    Correct X

    Incorrect Why Load too far forward

    Correct Incorrect X

    Why Load correctly positioned

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    List the 3 areas of driver responsibility for loading a vehicle

    1. Loading

    2. Distribution

    3. Arranging the load

    List the 3 factors necessary to secure a load

    1. Lashing secured to the vehicle chassis

    2. Baulking arrangements

    3. Friction between the load and the vehicle platform

    Write down the meaning of the following International CargoSymbols

    Symbol Meaning

    Sling here

    Keep dry

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    Symbol Meaning

    Fragile - handle with care

    Activity 5: How are gears used efficiently to drive articulatedvehicles?

    Answer the following questions on selecting and changing gears byticking Correct or Incorrect.

    Correct Incorrect

    The purpose of gears in a vehicle is to:

    a) Increase the engine energy capacity

    b) Spread the friction over more components

    c) Match road speed to best engine speed

    When driving up a steep hill, the best gear to engage is:

    a) the lowest gear ratio the vehicle has

    b) the highest gear the vehicle that is possible

    c) the highest gear that maintains specified

    engine torque

    For descending long or steep hills, a driver should:

    a) engage a high gear to minimise RPM and wear

    b) engage a lower gear during the descent

    c) engage the required gear before descentcommences

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    Correct Incorrect

    When slowing or stopping, gear changing should:

    a) include all intermediate ratios available

    b) engage only the gear that will be nextneeded

    Negotiating a sharp corner, the required gear is engaged:

    a) before entering the corner b) at the sharpest point of the corner

    c) during the exit from the corner

    d) immediately after leaving the corner

    The term Progressive Shifting means:

    a) using maximum RPM in each gear before shifting

    b) attaining only enough RPM to reachthe next gear

    c) changing gear at the same RPM for every shift

    The gear changing difference between petrol and diesel enginesis:

    a) diesel engines have higher torque atlower RPM

    b) petrol engines pull better at low RPM

    The term Skip Shifting means that the driver:

    a) avoids de-clutching during gear shifts

    b) engages the most suitable gear regardless ofsequence

    To engage a lower gear while moving on a slight downgrade:

    a) decrease speed to well below that of thelowest gear

    b) retain vehicle speed / gently decrease RPM

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    Activity 6: How are brakes efficiently used to controlarticulated vehicles?

    Answer the following questions on selecting and changing gears by

    ticking Correct or Incorrect.

    Correct Incorrect

    Hydraulic brake systems:

    a) force fluid pressure to cylinder pistons oneach wheel

    b) can suffer from water contamination,lowering the boiling point of the brake fluid

    On steep downhills, brakes should be used:

    a) very few times during the descent b) only for emergencies and unexpected conditions c) by applying and releasing quickly and frequently

    Brake performance can be dangerously affected by:

    a) water on the friction surfaces b) overheating and brake fade through overuse c) using gears which are too low for some sections

    of the hill

    d) the nature of the road surface

    To use brakes safely and efficiently you should:

    a) avoid braking in curves or corners if possible

    b) use less braking for lighter loads c) test brakes after driving through water

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    Activity 7: What actions are used to steer articulated vehiclesin reverse?

    Look at the diagram on the next page. Which one of the foursteering positions shows how the front wheel must be turned as thePrime Mover begins to reverse?

    Answer: 1

    1 2 3 4

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    Activity 15: How do drivers control trailer skids?

    Answer the following questions on controlling skids by describing

    the actions to be taken in each case:

    1. What are the three steps to take when controlling a drive wheelskid?

    1. Ease off accelerator or brakes

    2. Steer front wheel towards

    direction of skid

    3. When skidding has stopped,gently re-apply the acceleratoror brakes.

    2. What are the two actions you need to perform when controllinga trailer wheel skid?

    1. Release brakes to regaintrailer wheel traction

    2. Lightly tap accelerator if safe todo so

    3. Check the setting of the trailerbrake proportioning valve, iffitted.