*tm 55-1930-209-14&p-9-3 technical manual operator, …
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*TM 55-1930-209-14&P-9-3
TECHNICAL MANUAL
OPERATOR, UNIT, DIRECT SUPPORT
AND GENERAL SUPPORT
MAINTENANCE MANUAL
(INCLUDING REPAIR PARTS AND
SPECIAL TOOLS LIST)
FOR
WATER PURIFICATION BARGES
(NSN 1930-01-234-2165)
VOLUME 9-3
ELECTRIC POWER SYSTEM
This technical manual is an authentication of the manufacturer's commercial literatureand does not conform with the format and content requirements normally associatedwith the Army technical manuals. This technical manual does, however, contain allessential information required to operate and maintain the equipment.
DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited
*This manual supersedes TM 55-1930-209-14&P-9-3, 30 January 1989.
HEADQUARTERS, DEPARTMENT OF THE ARMY15 OCTOBER 1992
*TM 55-1930-209-14&P-9-3
TECHNICAL MANUAL HEADQUARTERSNO. 55-1930-209-14&P-9-3 DEPARTMENT OF THE ARMY,
WASHINGTON D.C., 15 OCTOBER 1992
TECHNICAL MANUAL
OPERATORS', UNIT, DIRECT SUPPORTAND GENERAL SUPPORTMAINTENANCE MANUAL
(INCLUDING REPAIR PARTS ANDSPECIAL TOOLS LIST)
FOR
WATER PURIFICATION BARGES(NSN 1930-01-234-2165)
VOLUME 9-3ELECTRICAL POWER SYSTEM
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistakes or if you know of a way to improve theprocedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes toPublications and Blank Forms), or DA Form 2028-2 located in the back of this manual direct to:Commander, US Army Troop Support Command, ATTN: AMSTR-MMTS, 4300 Goodfellow Blvd., St.Louis, MO 63120-1798. A reply will be furnished directly to you.
DISTRIBUTION STATEMENT A: Approved for public release; distribution Is unlimited
*Supersedes TM 55-1930-209-14&P-9-3, 30 January 1989
A/(B blank)
TM 55-1930-209-14&P-9-3
TABLE OF CONTENTSVOLUME 9-3
APPENDIX B MANUFACTURES' SERVICE MANUALS/INSTRUCTIONS ...........................................B-1Continued from TM 55-1903-209-14&P-9-2
NOTE
The following appendices, common to all TM's in this series, are in TM-55-1930-209-14&P-18.MAINTENANCE ALLOCATION CHART (MAC)TOOLS AND TEST EQUIPMENT LIST ITTEL)EXPENDABLE /DURABLE SUPPLIES AND MATERIALS LIST (ESML)REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)REPAIR PARTS LIST TO FIGURE NUMBER CROSS-REFERENCE LIST
NOTE
The following appendices, common to all TM's in this series, are in TM 55-1930-209-14&P-20.COMPONENTS OF END ITEM LIST (COEIL) AND BASIC ISSUE ITEMS LIST (BIILL)ADDITIONAL AUTHORIZED ITEMS LIST (AAL)
i/(ii blank)
SEBP 1406-05May 1991
PartsManual3306 EngineGenerator Set
58Z1-Up (Engine)5CA1-Up (Generator)5DA1-Up (Generator)5E-Up (Generator)5FA1(Generator)
ENGINE IDENTIFICATIONCaterpillar engines are identified with SERIALNUMBERS and ARRANGEMENT NUMBERS. In somecases MODIFICATION NUMBERS are also used.These numbers are shown on the SERIAL NUMBERplate mounted on the engine.Caterpillar dealers need all of these numbers todetermine which components were included on theengine when it was assembled at the factory. Thispermits accurate identification of replacement partnumbers.
ORDERING PARTSQuality Caterpillar Replacement parts are available fromCaterpillar dealers throughout the world. Their partsinventories are up to date and include all parts normallyrequired to protect your investment in Caterpillarengines. Some dealers may offer repair kits, exchangecomponents, or remanufactured parts to allow selectionof the most effective repair alternative for a specificsituation. When ordering parts, your order shouldspecify the quantity, part number, part name, the serialnumber, arrangement number, and modificationnumber of the engine for which the parts are needed. Ifin doubt about the part number, please provide yourdealer with a complete description of the needed item.
HOW TO USE THE PARTS BOOKCaterpillar Parts Books include illustrations of thegroups or assemblies which make up the engine. Theseillustrations show the standard components and many ofthe attachments for each engine.The alphabetical index located in the front part of thebook should be used to determine the page number onwhich specific illustrations are shown. Reference tothose pages will identify each of the individualserviceable parts. A numerical index listing each partnumber and the corresponding page number(s) appearsin the back of the book.
CaptionsThe caption under each illustration identifies the partnumber and name of the group or assembly shown.Part numbers of groups are shown for referencepurposes. Your Caterpillar dealer can assist you inidentifying the availability of a complete group. If morethan one illustration is included for any group, thecaption identifies the specific engine serial numbers towhich each illustration applies. In some cases it is notpossible to determine the specific engine serial numbersto which different illustrations are applicable. In thosecases the caption identifies the illustration as "Type 1","Type 2", etc. Reference to the actual group orassembly is necessary in those cases to determinewhich illustration should be used. Captions provideadditional information such as page numbers whereillustrations of sub assemblies are shown, informationregarding quantities used and other information intendedto assist the user in determining parts needs.
Abbreviations and SymbolsO.D. Outside diameterI.D. Inside diameterA Not Part of This GroupB Use as RequiredC Indicates ChangeD Order by the MeterE Order by the CentimeterF Not ShownG Order by the InchI See Hose Fabrication GuideM Metric Part (Including Fasteners)R Remfg Part May Be AvailableX Major Component ExchangeY Separate IllustrationZ Not Serviced SeparatelyRef NoThe numbers shown in this column refer to the numbersshown within the illustration. To identify any item withinthe illustration, first determine its reference number,then refer to the same number in the Ref. No. columnfor information about that part.Part NumberThese are numbers which are used to identify parts.QtyThe quantities shown in this column indicate the totalnumber of that item used in the group covered by theillustration.Part NameInformation in this column provides the name of the partas well as additional information such as size, whichfurther aids in the identification of the part.Indented Part NamesWithin each illustration is a parts list identifying eachserviceable part in the illustration. When a part name isindented in this list, it means that serviceable item is apart of the serviceable item under which it is indented.
NOTE:Continuing improvement and advancement ofproduct design may cause changes to your enginewhich may not be included in this publication.Each publication is reviewed and revised, asrequired, to update and include these changes inlater editions.
Whenever a question arises regarding yourCaterpillar product, or this publication, pleaseconsult your Caterpillar dealer for the latestavailable information.
REPLACEMENT PARTS FOR GENERATORSOnly those generators which are sold and servicedexclusively by "Caterpillar" Dealers are illustrated onthe following pages. Externally-regulated "Caterpillar"Diesel Electric Sets are equipped with generators madeby other manufacturers. Parts for these generators areNOT serviced by Caterpillar Inc. Parts lists and partsshould be ordered from the manufacturer whose nameis shown on the Generator Name Plate, always givingthe generator rating and serial number shown.
REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are availablethrough the CaterpillarRemanufactured Program are Identified three ways in the parts book:
• with the letter R in the note field of the parts list• with an R* at the beginning of the first line of the caption• with an *R at the end of the first line of the caption
Typical components Included In the Remanufacturing Program Include:
ALTERNATORSCONNECTING RODSCRANKSHAFTS - UNDERSIZECRANKSHAFTS - UPGRADE TO NEWCYLINDER HEADSELECTRONIC CONTROL MODULES (ECM)ELECTRONIC SENSORSFUEL INJECTORSFUEL NOZZLESFUEL PUMPSGOVERNORSOIL PUMPSPISTONSSHORT BLOCKSSTARTERSTURBOCHARGERS - COMPLETETURBOCHARGER CARTRIDGESWATER PUMPS
Caterpillar Remanufactured engines for many engine arrangements are also available.
SUPPLEMENTAL COOLANT ADDITIVE ELEMENTS
... Conveniently prevents corrosion, cavitation and erosion in cooling system
Customer Benefits:
Protects against cavitation, foam, corrosion, and scale build-up• Provides measured cooling conditioner
Description:
Supplemental coolant additive is now available in spin-on type elements for all diesel engines. The elements contain adry corrosion inhibitor which dissolves in the coolant. The inhibitor protects against cavitation, corrosion, foam and scale,reducing and eliminating pitting of cylinder liner surfaces and cylinder blocks. This protection extends the life of cylinderliners, blocks and water pumps.
Two types of coolant additive elements are available, a precharge element and maintenance element. These elementscontain a premeasured amount of inhibitor, which is distributed into the cooling system. When correctly used, theprecharge element will keep the cooling system inhibitor at an acceptable level during the first maintenance interval afterthe system is filled with new coolant. The maintenance element is used to keep the inhibitor at the correct level in thesystem after the first (precharge) maintenance interval. Coolant additive elements should be changed at every oilchange interval. The entire coolant system should be drained and flushed every two years or 3000 hours of operation.
Note: The coolant additive elements can be used with any ethylene or propylene glycol typeantifreeze, but must not be used with Dowtherm 209 Full-Fill Coolant. Presently, no corrosioninhibitor is available for addition to a cooling system with Dowtherm 209 Full-Fill.
Parts Needed:
Cooling MaintenanceSystem Capacity Base Valve Precharge Maintenance PeriodGallons Liters Assembly Assembly Element Element (Hrs)6-8 22-32 9N3668(1) 9N3666(2) 9N6123(1) 9N3717(1) 5009-12 33-47 9N3668(1) 9N3666(2) 9N6123(1) 9N3718(1) 500* 9-12 33-47 9Y3205(1) 9N3666(1) 7E6013(1) 7E6014(1) 25013-16 48-62 9N3668(1) 9N3666(2) 9N3366(1) 9N3717(1) 25017-22 63-85 9N3668(1) 9N3666(2) 9N3367(1) 9N3368(1) 25022-30 86-115 9N3668(1) 9N3666(2) 9N3367(1) 9N3718(1) 25031-43 116-165 9N3668(2) 9N3666(2) 9N3367(2) 9N3368(2) 250
or31-43 116-165 9N3668(1) 9N3666(2) 1W5518(1) 9N6123(1) 25044-65 166-247 9N3668(2) 9N3666(2) 1W5518(2) 9N3718(1) 250* 3176 Engines Only
MAINTENANCE PARTS
PAGEDESCRIPTION PART NO. NO.
BATTERY (12 VOLT) 3T5760 202D202D.01
3T5857 202D
BATTERY- 12V 9G4231 2039G4232 202
202.019G4233 202E9G4234 202C
202C.01
BATTERY-6V 9G4250 202A202B
9S7130 202C
BREATHER 7L2227 221B
BREATHER AS 2W9162 65
ELEMENT (SECONDARY) 2S1287 125B
ELEMENT AS 4L9851 125A.014L9852 127
1295N8566 765N8567 769M2341 1699N3368 989N6123 97
ELEMENT AS (PRIM FILTER) 9M2341 169.01
ELEMENT AS-PRECHARGE 9N3366 98
ELEMENT AS-PRIMARY 7W5495 125A125A.03
ELEMENT AS-SECONDARY 1P7360 125A125A.03
ELEMENT-FILTER 4B5949 173A173C
7M1674 124A124A.01124C125
FILTER AS-FUEL 1P2299 170
FILTER AS-OIL 2P4004 5893.0193.03
2P4005 57c.1
SEBP1406
MAINTENANCE PARTS
PAGEDESCRIPTION PART NO. NO.
GASKET 8H2778 169169.01
GASKET-COVER 8S 1605 29LAMP-MINIATURE 3N5719 217C
217D283A
REGULATOR-TEMP 7N0208 9292.0193
REGULATOR-TEMPERATURE 7E3362 92.01V-BELT 685590 205.01.02V-BELT (LARGE) 685590 205.06.01
205.06.027L2449 205.06
V-BELT (SMALL) 1N4635 205.06.01205.06.02
5B7168 205.06V-BELT (1111.25MM)LG 7L2449 205.01V-BELT (1118MM)LG 685590 205.01.01V-BELT SET 3N4658 205.02
205.02.018L4526 37
c.2SEBP1406
INDEX
Name PageA
ACCESSORY PLATE & DECAL GP .......................273274
ADAPTER GP.........................................................44BADAPTER GP-AIR CLEANER ..............................125BADAPTER GP-EXHAUST ELBOW .................... 102.02ADAPTER GP-FAN...................................................44
44AADAPTER GP-PRIMING PUMP ....................... 168.03ADAPTER GP-SEAL ................................................32AFTERCOOLER GP.................................................21AFTERCOOLER GP-WATER.................................120AFTERCOOLER LINES .........................................122AIR CLEANER CAP ...............................................126AIR CLEANER GAUGE .........................................126AIR CLEANER GP..................................................125
125A125A.01125A.02125A.03
125B127128129
129A29B
129CAIR COMPRESSOR GP ................................... 122.01
122.02AIR EXHAUST LINES-TURBOCHARGER ........... 124CAIR INLET LINES-TURBOCHARGER.....................124
124AAIR LINES .............................................................123
124AIR RECEIVER GP ................................................191ALTERNATOR AS ............................................ 205.07
209ALTERNATOR GP ....................................... 205.00.03
205.05.03ALTERNATOR GP-CHARGING..............................205
205.01205.02205.03205.05205.06
206207.01
208210212
212.01ATTACHMENT LINES ..............................................61AUXILIARY LINES ...................................................85
86
Name PageB
BASE & FUEL TANK GP ...................................... 173A173B173C
BASE GP .................................................................281BASE GP-ENGINE ..................................................282
282.01282.02
283BASE GP-OIL FILTER...........................................93.06BATTERY (12 VOLT) ............................................ 202D
2020.01BATTERY CHARGER .........................................202.02BATTERY GP ..........................................................202
202.01202A202B202C
202C.01202D
202D.01202E
203BATTERY-12V .........................................................202
202.01202C
202C.01202E
203BATTERY-6V......................................................... 202A
202B202C
BELT TIGHTENER GP ............................................. 43BLOWER FAN ......................................................93.06
9495
BOX GP-EXTENSION TERMINAL ...........................279BOX GP-GENERATOR CONNECTION ...................279
279.01BREATHER ........................................................... 221BBREATHER AS ......................................................... 65BREATHER GP ........................................................ 65
CCABLE GP............................................................. 202ECAMSHAFT AS .......................................................139CAMSHAFT GP-SINGLE........................................... 23CAP GP-AIR CLEANER............................................126
127CAP-RADIATOR........................................................ 66CARTRIDGE GP.................................................... 116ACARTRIDGE GP-TURBOCHARGER .......................116
116B116C116D116E
d.1SEBP1406
INDEXName Page
117117.01
CHARGER-BATTERY ..............................................202CHART-AUTOMATIC START-STOP ..................... 192BCHART-CIRCUIT BREAKER ...................................287
291292
CLUTCH GP ......................................................... 221A221B.01
CONNECTION GP ............................................2788.01CONNECTION GP-ELECTRICAL .............................200
200.01CONNECTION GP-GENERATOR LEADS ...............276
277278
278A278B
278B.01278B.02
CONNECTION GP-TERMINAL STRIP.............. 278B.02278B.03278B.04278B.05
CONTACTOR AS-WATER TEMP ALARM ..........194.03CONTACTOR GP ....................................................192
193194
194.04............................................................................194.05CONTACTOR GP-ALARM...................................194.01CONTACTOR GP-OVERSPEED .............................195CONTACTOR GP-PRE-ALARM........................ 195A.02CONTROL GP-ELECTRONIC ............................200.02
200.03200.04
217D217D.01217D.02
CONTROL GP-FUEL RATIO ...................................156156.01
156.01.01156.02156.03156.04
157158
CONTROL GP-GOVERNOR ...............................151.01152153
153.01153.02
154154.01
155CONTROL GP-TOROUE ....................................138.02CONTROL GP-VOLTAGE .....................................54.02CONTROL GP-VOLTAGE-MANUAL ........................237COOLANT CONDITIONER GP.................................. 98
Name PageCOOLANT FILTER ................................................... 97COOLER GP-ENGINE OIL ........................................ 93COOLER GP-FLTR BASE & ENG OIL...................93.01
93.0293.0393.04
COOLER GP-TRANSMISSION OIL .......................93.05COUPLING GP-GENERATOR DRIVE ................228.02COVER AS-MOTOR.................................................151COVER GP-CYLINDER BLOCK ............................... 21COVER GP-CYLINDER HEAD .................................. 26COVER GP-EXPANSION TANK ............................... 81COVER GP-FRONT HOUSING ................................. 30
31COVER GP-VALVE MECHANISM ............................. 29CRANKSHAFT AS .................................................... 22CRANKSHAFT GP .................................................... 21
21.01CRANKSHAFT PULLEY ........................................... 33
3434A
CRANKSHAFT SEAL ................................................ 23CRCT BREAKER (60 AMP) ............................. 192A.10
192A.11192A.12
226CCRCT BREAKER AS ...............................................174
192A.10192A.11192A.12192A.13192A.15
194284.02
CRCT BREAKER AS (LOGIC ........................... 192A.03192A.04.01
192A.06CRCT BREAKER AS (10 AMP)......................... 192A.07
192A.08.01192A.09.01192A.09.03192A.09.04
CRCT BREAKER AS (20 AMP)......................... 192A.03192A.04.01
192A.06192A.07
192A.08.01192A.09.01192A.09.03192A.09.04
CYLINDER BLOCK AS ............................................. 19CYLINDER BLOCK GP ............................................. 18
20CYLINDER HEAD FASTENER .................................. 26CYLINDER HEAD GP................................................ 25
25.02
d.2SEBP1406
INDEXName Page
DDAMPER GP ...........................................................37
38DIODE GP ..................................................192A.04.04DRAIN GP-FUEL .............................................. 160.03DRIVE GP-AUXILIARY ...........................................222DRIVE GP-FAN ........................................................38
39404142
DRIVE GP-GOVERNOR ........................................144DRIVE GP-PUMP ..................................................223
223B224
DRIVE GP-TACHOMETER ....................................220221
EELBOW GP-EXHAUST...........................................102
102.01103
103.01103.02
ELBOW GP-WATER ..............................................104ELECTRIC STARTING MOTOR ............................175
182ELECTRICAL SHUT-OFF ................................... 196CELECTRONIC CONTROL.................................. 200.03
217D217D.01
ELEMENT (SECONDARY) ..................................125BELEMENT AS ...........................................................76
9798
125A.01127129169
ELEMENT AS (PRIM FILTER) ........................... 169.01ELEMENT AS-PRECHARGE....................................98ELEMENT AS-PRIMARY ......................................125A
125A.03ELEMENT AS-SECONDARY................................125A
125A.03ELEMENT-FILTER ...............................................124A
124A.01124C
125173A173C
ENCLOSURE GP-GENERATOR ............................280ENGINE AR ........................................................3P.01
3P.0346
Name Page8
10121416
17.0117.0317.0517.07
ENGINE AR-ATAAC ............................................ 17.0917.11
ENGINE LIFTING .....................................................2727.01
ENGINE SUPPORT..................................................45EXHAUST MANIFOLD ...........................................100
101EXHAUST PIPE ...................................................105B
106106A
FFAN AS-BLOWER ....................................................94FAN DRIVE ..............................................................38
4041
FAN GP-BLOWER .............................................. 93.06 94
95FAN GP-SUCTION ..................................................95
9697
FAN PULLEY..........................................................34B3536
FASTENER GP ....................................................148B192A.17192A.19
201.03201.04286.02286.03
FASTENER GP-CYLINDER HEAD ..........................26FASTENER GP-EXHAUST MANIFOLD..................101FASTENER GP-FRONT HOUSING .........................31FASTENER GP-FRONT SUPPORT ................... 28.01FASTENER GP-GOVERNOR.................................148FILLER GP-OIL ......................................................62A
62B63
FILTER AS .......................................................... 283DFILTER AS-FUEL ...................................................170FILTER AS-OIL ........................................................57
5893.0193.03
FILTER GP-COOLANT ............................................97
d.3SEBP1406
INDEXName PageFILTER GP-ENGINE OIL........................................... 57
58FILTER GP-SECONDARY .......................................170FILTER-PRIMARY ....................................................169
169.01FITTING GP-EXHAUST............................................105
105A106
106A106A.01
FLANGE GP ...........................................................75CFLANGE GP-EXHAUST ...........................................103
103A103B103C105A
FLYWHEEL AS ....................................................... 52AFLYWHEEL GP ........................................................ 48
48A49505152
52AFLYWHEEL HOUSING.............................................. 53
54FOOT VALVE & STRAINER AS.............................91.02FRONT HOUSING .................................................... 30FRONT HOUSING COVER ...................................... 30FRONT HOUSING FASTENER ................................. 31FRONT TIMING GEAR ............................................. 32FUEL DRAIN........................................................160.03FUEL INJECTION LINES................................160.00.01
166.02166.03
FUEL INJECTION PUMP ....................................136.07FUEL LINES-FLEXIBLE ...........................................171
171.01171.02
172AFUEL PRIMING PUMP ............................................169
169.01FUEL RATIO CONTROL...........................................156
156.01156.01.01
FUEL TANK & BASE GP .........................................173FUEL TRANSFER PUMP .........................................168
168.02168.03
FUMES DISPOSAL GP ...........................................628636465
65.01
Name PageG
GASKET ...................................................................169169.01
GASKET-COVER ...................................................... 29GAUGE ............................................................ 222A.02GAUGE AS-AMMETER ......................................... 222AGAUGE GP....................................................... 222A.02
222A.03GAUGE GP-AIR CLEANER ......................................126GAUGE GP-FUEL ...................................................222GAUGE GP-OIL LEVEL (DIPSTICK) ........................ 62GAUGE-OIL PRESSURE.................................. 222A.02GEAR GP-FRONT TIMING........................................ 32GENERATOR AR ....................................................229
230230A
231232
232A232B
233234
234A234B
235236
GENERATOR GP .................................................. 232A238240
241E242244
245E246
247E248
249E250252
253E254
255E256258
259C260262264266268
269.05GOV & FUEL INJ PUMP GP................................130.01
130.02130.03130.04
132132.03
d.4SEBP1406
INDEXName Page
133133.01133.02
134134.01134.02134.03135.01135.03
136136.01136.03136.05
GOVERNOR AS .................................................131.04GOVERNOR CONTROL................................................ 152GOVERNOR GP ......................................................140
141.04142149
149.02150
GUARD GP-BELT ................................................... 43A43B43C
GUARD GP-ENGINE ..............................................43DGUARD GP-FAN ..................................................... 75E
75FGUARD GP-RADIATOR ............................................... 75DGUARD GP-STUB SHAFT .................................... 226A
HHARNESS AS...........................................................198HARNESS GP-WIRING ................................... 192A.21
192C.01192C.03
192D192E
HEAT EXCHANGER GP ........................................... 7878B
HEAT EXCHANGER GP-SEA WATER ................... 78AHEATER GP-JACKET WATER.................................. 76
76BHOUSING & REGULATOR GP.................................. 92
92.0193
HOUSING AS-DRIVE ...............................................147HOUSING AS-FUEL PUMP ......................................146HOUSING GP-FLYWHEEL ....................................... 53
54HOUSING GP-FRONT .............................................. 30
Name PageI
INDICATOR .............................................................126222A.02222A.03
INDICATOR (OIL PRESS) .................................... 217BINDICATOR (OIL PRESSURE).............................. 217AINDICATOR (TEMP WATER) ................................ 217BINDICATOR (WATER TEMP) ..................................217INDICATOR-FUEL PRESSURE ...............................222INDICATOR-PRESSURE (OIL) ................................217INDICATOR-TEMPERATURE .............................. 217AINSERT (EXHAUST)......................................................
25.0125.0225.03
INSERT (INTAKE) .................................................... 2525.0125.0225.03
INSTALLATION AR-GENERATOR .....................228.01INSTRUMENT PANEL........................................... 217C
217DJ
JUNCTION BOX GP ................................................192192A
192A.01192A.01.02
192A.03192A.04.04
192A.05192A.07192A.09
192A.09.04192A.10192A.12192A.13
KKIT-AIR COMPRESSOR (INCL ...........................122.02KIT-ARMATURE ..................................................186.09KIT-BEARING ..........................................................116
117175B
180.02180.03
181186.09.01
212.01KIT-BEARING & WICK .............................................176
177KIT-BRUSH ..................................................... 175A.07
175A.09175B
175B.02d.5
SESP1406
INDEXName Page
177186.09.01
186.13KIT-BRUSH (INCL BRUSHES) ............................180.03KIT-BRUSH (INCL BRUSHES) ............................180.02
181KIT-BUSHING .................................................. 175A.07
175A.091758.02186.13
KIT-CAPACITOR .....................................................212KIT-CARTRIDGE .....................................................116
116B116C
117KIT-CONTACT END CORE ......................................187KIT-DRIVE HOUSING .........................................190.01KIT-FAN ...................................................................212KIT-FIELD COIL .......................................................177KIT-HARDWARE .................................................149.04
175B180.02180.03
181186.09.01205.00.03205.05.03
212.01270271272
272B272C
KIT-HARDWARE (REGULATOR) .......................... 272AKIT-INSULATION......................................................177KIT-INSULATOR .............................................. 175A.07
175A.091758.02186.13
KIT-JAW CLUTCH...............................................190.01KIT-LEVER ...................................................... 175A.07
175A.09175B
175B.02180.02180.03186.13
KIT-LEVER (INCLUDES .....................................186.09186.09.01
KIT-MOUNTING .......................................................177KIT-O-RING SEAL ..............................................122.02KIT-PISTON ........................................................190.01KIT-PISTON RINGS .................................................. 24
122.02KIT-PLUG .................................................................177KIT-PUMP REBUILD ................................................. 88KIT-REBUILD .......................................................... 88A
88B
Name Page88C
KIT-RFI FILTER..................................................... 283DKIT-ROTOR BALANCE ..........................................241J
241K.01245J247J
249G249J
253G253K255G255J259E259G261E
269.07269.08.01
KIT-SEAL ...............................................................1758177
180.02180.03
186.09.01KIT-SEAL & VANE ..............................................190.01KIT-SPACE HEATER..............................................2838
283CKIT-SPACER ................................................... 125A.01
127129
KIT-SPRING .............................................................177KIT-STARTER PIN ..................................................181KIT-STARTER SEAL ................................................181KIT-STATOR REWIND ..........................................241d
241K.01245E245G245J
249G249J
253G253K255E
KIT-TERMINAL.........................................................183186.00.01
186.04187
205.00.03205.03
205.05.03207
207.02211
KIT-TERMINAL (INSULATOR).............................180.05180.07186.06186.10
KIT-TERMINAL (NEG) .........................................212.01KIT-TERMINAL (OUTPUT) ......................................207
211d.6
SEBP1406
INDEXName PageKIT-TERMINAL (POS) .........................................212.01KIT-TERMINAL (RELAY) ....................................212.01KIT-TERMINAL GROUND .......................................212KIT-TERMINAL OUTPUT .........................................212KIT-TERMINAL REGULATOR ..................................212KIT-TERMINAL RELAY.............................................212KIT-TERMINAL STUD .............................................176KIT-THRUST WASHER ...........................................177KIT-TRANSFORMER ISOLATION ................... 216A.02KIT-TURBOCHARGER.......................................... 116A
116B116C
KIT-VANE .................................................................190KIT-WASHER ...........................................................181KIT-WATER PUMP............................................. 88B.03KIT-WATER PUMP (INCLS .................................888.02KIT-YOKE ADJUSTING ............................................177KIT-YOKE END CORE ............................................187
L
LAMP-MINIATURE ................................................ 217C217D283A
LIFTING GP............................................................... 2727.0127.02
28LINES GP-AFTERCOOLER WATER........................122LINES GP-AIR ..........................................................123
123.01124
124A124A.01124A.02
124B124C
LINES GP-AIR COMPRESSOR ............................ 124DLINES GP-ATTACHMENT ........................................ 61LINES GP-AUXILIARY............................................... 85
8686.01
LINES GP-COOLANT DRAIN ................................. 76ALINES GP-DRAIN ...................................................... 56
56.0156A61B
76A .0177
171171.01
LINES GP-ENGINE OIL ............................................ 60LINES GP-FLEXIBLE FUEL......................................171
171.01171.02
172172.01
172A
Name PageLINES GP-FUEL INJECTION .........................160.00.01
160.01160B
161162
162.01162.02
163163.01163.02
164165
165F166
166.01166.02166.03166.04166.05
LINES GP-OIL ........................................................... 61LINES GP-TURBOCHARGER OIL ...........................118
118B119
LINES GP-WATER .................................................... 8182
82.0182A
8383.02
8484A
MMAGNETIC PICK-UP GP .........................................225MAGNETIC PICKUP GP...........................................224MANIFOLD GP-EXHAUST .......................................100
100.01101
MANIFOLD GP-WATER COOLER EXH .................... 99METER GP-HOUR ................................................ 222A
222A.00.01222A.01
METER-SERVICE ............................................ 222A.01MODULE AS-BOOST ........................................... 275DMODULE GP-PRE-ALARM ................................... 283AMODULE-CONTROL ...........................................237.01MOTOR GP-AIR .......................................................190MOUNTING GP-ACTUATOR................................. 195DMOUNTING GP-AIR CLEANER .............................1290MOUNTING GP-ALTERNATOR ..........................212.02
212.03MOUNTING GP-CIRCUIT BREAKER ................... 226C
284.02285286
286.01286.01.01
d.7SEBP1406
INDEXName Page
286.01.02286.01.03286.01.04
MOUNTING GP-CONTACTOR ...........................194.03195A
195A.01195B195C226C
MOUNTING GP-CONTROL .....................................195MOUNTING GP-CONTROL PANEL ...................284.01
284.02MOUNTING GP-ENGINE........................................... 27MOUNTING GP-HYD PUMP DRIVE.......................2228MOUNTING GP-INSTRUMENT PANEL..................2168MOUNTING GP-JACKET WTR HEATER ................. 77MOUNTING GP-TACHOMETER ..............................219MOUNTING GP-TRANSFORMER ........................ 275AMOUNTING GP-TRANSMISSION ............................226MUFFLER GP ........................................................1068
107107.01
107.01.01O
OIL COOLER.........................................................93.0193.03
OIL COOLER-ENGINE ............................................. 93OIL FILLER.............................................................. 62B
63OIL FILTER................................................................ 58OIL FILTER BASE ................................................93.06OIL FILTER-ENGINE ................................................ 57OIL LEVEL GAUGE (DIPSTICK)................................ 62OIL LINES-ENGINE................................................... 60OIL LINES-TURBOCHARGER..................................118
1188OIL PAN ................................................................... 55OIL PUMP-ENGINE .................................................. 58
58A58B
ORIFICE-JET ............................................................ 60P
PAN GP-OIL .............................................................. 55PANEL GP-INSTRUMENT .......................................217
217B217C217D
PANEL GP-SERIES BOOST ...................................276PIPE GP-EXHAUST ...............................................1058
106106A
106A.02106C106D
Name PagePISTON & ROD GP .................................................. 24POWER TAKE-OFF GP-REAR.................................220
220APRECLEANER GP ...................................................130PULLEY GP .............................................................. 36
37PULLEY GP-CRANKSHAFT ...................................... 33
3434A
PULLEY GP-FAN .....................................................3483536
PUMP AS-BILGE ..................................................91.01PUMP GP-AUXILIARY .............................................. 89PUMP GP-ENGINE OIL............................................. 58
58A58858C
59PUMP GP-FUEL INJECTION....................................135
135.02136.02136.04136.06136.07
137137.01
138PUMP GP-FUEL PRIME & PRIM FLTR ...............168.01
168.02169
169.01PUMP GP-FUEL PRIMING .......................................167
168169
169.01PUMP GP-FUEL TFR (W/MOUNTING) ...................167PUMP GP-FUEL TRANSFER ..................................168
16B.0216B.03
PUMP GP-WATER ................................................... 8788
88A88B.02
88C89
89.029091
91.01R
RADIATOR GP ......................................................... 6668
68.0168.0268.03
d.8SEBP1406
INDEXName Page
6970
70.0170.02
71727475
75A75B
REGULATOR AS .....................................................270271272
272A272B272C
REGULATOR AS-AUTOMATIC VOLTAGE ........... 272DREGULATOR GP .................................................92.01REGULATOR-TEMP ................................................. 92
92.0193
REGULATOR-TEMPERATURE ............................92.01ROCKER ARM GP-VALVE ...............................29.00.01
29.00.02ROD & PISTON ......................................................... 24ROTOR AS....................................................... 269A.01
269A.02269A.03269A.04
269C269D269E
SSEAL GP-CRANKSHAFT .......................................... 23SECONDARY FILTER ..............................................170SENDER........................................................... 222A.02
222A.03SENDER AS .................................................... 222A.03SENDER AS (ENG OIL..................................... 222A.03SENDER GP ............................................................284SENDING UNIT ................................................ 222A.02
222A.03SENSOR GP-ELECTRONIC................................200.03SHAFT GP-FRONT PTO STUB ............................ 221CSHAFT GP-STUB ................................................. 221CSHIELD GP-EXHAUST .......................................101.01SHUT-OFF GP-ELECTRICAL..............................180.01
180.01.01196
196.01196.02
196A196B196C
196C.02196D
Name Page197.01
SHUT-OFF GP-MANUAL..........................................159160
160ASHUT-OFF GP-MECHANICAL .................................201
201.01SOLENOID AS ...................................................... 186A
186B187
SOLENOID AS-STARTING MOTOR...................... 186BSOLENOID GP-CONTROL .................................131.04SOLENOID GP-SHUT-OFF ......................................196
196C196C.01
STARTING AID GP-ETHER .....................................216216A
216A.01STARTING MOTOR GP-AIR ...................................189
189.01190.01
STARTING MOTOR GP-ELEC ........................ 175A.03STARTING MOTOR GP-ELECT .........................186.01STARTING MOTOR GP-ELECTRIC ........................174
174.01175
175A175A.01175A.02
175A.02.01175A.06175A.08
175B175B.01
176178
180.01180.02180.04
181182184
186.04186.06186.09186.10186.12
SUPPORT GP ........................................................... 46SUPPORT GP-BATTERY.........................................203
204204.01
SUPPORT GP-ENGINE ............................................ 4545.01
464748
SUPPORT GP-POWER TAKE-OFF ........................219220A
SWITCH ........................................................... 216A.01d.9
SEBP1406
INDEXName PageSWITCH (ALARM SILENCER) .............................. 217CSWITCH (LIMIT) .................................................... 216ASWITCH (OIL PRESSURE) .....................................194SWITCH (PANEL TEST) ....................................... 217DSWITCH (PUSH BUTTON).................................... 283ASWITCH (SECONDARY STOP) ...................... 192A.03
192A.04.01192A.05
192A .07192A.08.01192A.09.01192A.09.03192A.09.04
192A.15SWITCH (SECONDARY STOP) ...................... 192A.13SWITCH (START RELAY) ..................................... 217DSWITCH AS ..................................................... 192A.03
192A.04.01192A.06192A.07
192A.08.01192A.09.01192A.09.03
192A.10192A.11192A.12
194.01194.02
195205
205.01205.06
222A222A.00.01
222A.02222A.03
SWITCH AS (ENGINE PROT) .....................192A.01.02SWITCH AS (GOV CONTROL) ..........................153.02SWITCH AS (GOVERNOR)................................... 160ASWITCH AS (PRESSURE) .................................205.05SWITCH AS (START) ..............................................174SWITCH AS (START-STOP) ...............................197.02SWITCH AS-PRESSURE .............................192A.09.03
192A.09.05194.04
SWITCH AS-PRESSURE (OIL ....................192A.08.02192A.13192A.15
194.04SWITCH AS-SPEED ............................................. 193ASWITCH AS-START ...........................................226.01
226B227
SWITCH AS-TOGGLE...................................... 192A.01192A.01.01
SWITCH GP .................................................... 192A.02197.02
Name PageSWITCH GP-START ................................................226
226.01226A2268
SWITCH GP-WOODWARD GOVERNOR ............ 160ASWITCH-LEVEL (LIQUID) ..................................160.03
TTACHOMETER DRIVE .............................................221TACHOMETER GP-ELECTRIC ................................218
218.01TANK GP-EXPANSION ............................................ 79
79.0280
80BTORQUE CONTROL GP ....................................138.01TRANSFORMER AS......................................... 275C.04
275DTRANSFORMER GP ............................................ 275ATRANSFORMER GP-CURRENT ..............................275
275B275C
275C.01275C.02275C.03
TRUNNION GP-ENGINE ........................................... 4444.01
TURBOCHARGER CARTRIDGE .........................117.01TURBOCHARGER GP ........................................107.02
107.03107.04
108109110111112
112.00.01112.01112.02
113113.01113.02113.04
114115
VV-BELT ..........................................................205.01.02V-BELT (LARGE).................................................205.06
205.06.01205.06.02
V-BELT (SMALL) .................................................205.06205.06.01205.06.02
V-BELT (1111.25MM)LG......................................205.01V-BELT (1118MM)LG......................................205.01.01
d.10SEBP1406
INDEXName PageV-BELT SET .............................................................. 37
205.02205.02.01
VALVE COVER ......................................................... 29VALVE GP-STARTING AIR .....................................191VALVE MECHANISM GP........................................... 29
29.00.02VALVE-EXHAUST .................................................... 25
25.0125.0225.03
VALVE-INLET............................................................ 2525.0125.0225.03
VALVE-MECHANISM GP ......................................29.01W
WATER LINES ......................................................83.02WATER PUMP .......................................................... 87
88A89
WIRING GP .............................................................188192A.20
213214
284.01WIRING GP-SYSTEM ..............................................215
SEBP1406d.11