*tm 55-1930-209-14&p-9-3 technical manual operator, …

24
*TM 55-1930-209-14&P-9-3 TECHNICAL MANUAL OPERATOR, UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) FOR WATER PURIFICATION BARGES (NSN 1930-01-234-2165) VOLUME 9-3 ELECTRIC POWER SYSTEM This technical manual is an authentication of the manufacturer's commercial literature and does not conform with the format and content requirements normally associated with the Army technical manuals. This technical manual does, however, contain all essential information required to operate and maintain the equipment. DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited *This manual supersedes TM 55-1930-209-14&P-9-3, 30 January 1989. HEADQUARTERS, DEPARTMENT OF THE ARMY 15 OCTOBER 1992

Upload: others

Post on 14-Mar-2022

4 views

Category:

Documents


0 download

TRANSCRIPT

*TM 55-1930-209-14&P-9-3

TECHNICAL MANUAL

OPERATOR, UNIT, DIRECT SUPPORT

AND GENERAL SUPPORT

MAINTENANCE MANUAL

(INCLUDING REPAIR PARTS AND

SPECIAL TOOLS LIST)

FOR

WATER PURIFICATION BARGES

(NSN 1930-01-234-2165)

VOLUME 9-3

ELECTRIC POWER SYSTEM

This technical manual is an authentication of the manufacturer's commercial literatureand does not conform with the format and content requirements normally associatedwith the Army technical manuals. This technical manual does, however, contain allessential information required to operate and maintain the equipment.

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

*This manual supersedes TM 55-1930-209-14&P-9-3, 30 January 1989.

HEADQUARTERS, DEPARTMENT OF THE ARMY15 OCTOBER 1992

*TM 55-1930-209-14&P-9-3

TECHNICAL MANUAL HEADQUARTERSNO. 55-1930-209-14&P-9-3 DEPARTMENT OF THE ARMY,

WASHINGTON D.C., 15 OCTOBER 1992

TECHNICAL MANUAL

OPERATORS', UNIT, DIRECT SUPPORTAND GENERAL SUPPORTMAINTENANCE MANUAL

(INCLUDING REPAIR PARTS ANDSPECIAL TOOLS LIST)

FOR

WATER PURIFICATION BARGES(NSN 1930-01-234-2165)

VOLUME 9-3ELECTRICAL POWER SYSTEM

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a way to improve theprocedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes toPublications and Blank Forms), or DA Form 2028-2 located in the back of this manual direct to:Commander, US Army Troop Support Command, ATTN: AMSTR-MMTS, 4300 Goodfellow Blvd., St.Louis, MO 63120-1798. A reply will be furnished directly to you.

DISTRIBUTION STATEMENT A: Approved for public release; distribution Is unlimited

*Supersedes TM 55-1930-209-14&P-9-3, 30 January 1989

A/(B blank)

TM 55-1930-209-14&P-9-3

TABLE OF CONTENTSVOLUME 9-3

APPENDIX B MANUFACTURES' SERVICE MANUALS/INSTRUCTIONS ...........................................B-1Continued from TM 55-1903-209-14&P-9-2

NOTE

The following appendices, common to all TM's in this series, are in TM-55-1930-209-14&P-18.MAINTENANCE ALLOCATION CHART (MAC)TOOLS AND TEST EQUIPMENT LIST ITTEL)EXPENDABLE /DURABLE SUPPLIES AND MATERIALS LIST (ESML)REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)REPAIR PARTS LIST TO FIGURE NUMBER CROSS-REFERENCE LIST

NOTE

The following appendices, common to all TM's in this series, are in TM 55-1930-209-14&P-20.COMPONENTS OF END ITEM LIST (COEIL) AND BASIC ISSUE ITEMS LIST (BIILL)ADDITIONAL AUTHORIZED ITEMS LIST (AAL)

i/(ii blank)

SEBP 1406-05May 1991

PartsManual3306 EngineGenerator Set

58Z1-Up (Engine)5CA1-Up (Generator)5DA1-Up (Generator)5E-Up (Generator)5FA1(Generator)

ENGINE IDENTIFICATIONCaterpillar engines are identified with SERIALNUMBERS and ARRANGEMENT NUMBERS. In somecases MODIFICATION NUMBERS are also used.These numbers are shown on the SERIAL NUMBERplate mounted on the engine.Caterpillar dealers need all of these numbers todetermine which components were included on theengine when it was assembled at the factory. Thispermits accurate identification of replacement partnumbers.

ORDERING PARTSQuality Caterpillar Replacement parts are available fromCaterpillar dealers throughout the world. Their partsinventories are up to date and include all parts normallyrequired to protect your investment in Caterpillarengines. Some dealers may offer repair kits, exchangecomponents, or remanufactured parts to allow selectionof the most effective repair alternative for a specificsituation. When ordering parts, your order shouldspecify the quantity, part number, part name, the serialnumber, arrangement number, and modificationnumber of the engine for which the parts are needed. Ifin doubt about the part number, please provide yourdealer with a complete description of the needed item.

HOW TO USE THE PARTS BOOKCaterpillar Parts Books include illustrations of thegroups or assemblies which make up the engine. Theseillustrations show the standard components and many ofthe attachments for each engine.The alphabetical index located in the front part of thebook should be used to determine the page number onwhich specific illustrations are shown. Reference tothose pages will identify each of the individualserviceable parts. A numerical index listing each partnumber and the corresponding page number(s) appearsin the back of the book.

CaptionsThe caption under each illustration identifies the partnumber and name of the group or assembly shown.Part numbers of groups are shown for referencepurposes. Your Caterpillar dealer can assist you inidentifying the availability of a complete group. If morethan one illustration is included for any group, thecaption identifies the specific engine serial numbers towhich each illustration applies. In some cases it is notpossible to determine the specific engine serial numbersto which different illustrations are applicable. In thosecases the caption identifies the illustration as "Type 1","Type 2", etc. Reference to the actual group orassembly is necessary in those cases to determinewhich illustration should be used. Captions provideadditional information such as page numbers whereillustrations of sub assemblies are shown, informationregarding quantities used and other information intendedto assist the user in determining parts needs.

Abbreviations and SymbolsO.D. Outside diameterI.D. Inside diameterA Not Part of This GroupB Use as RequiredC Indicates ChangeD Order by the MeterE Order by the CentimeterF Not ShownG Order by the InchI See Hose Fabrication GuideM Metric Part (Including Fasteners)R Remfg Part May Be AvailableX Major Component ExchangeY Separate IllustrationZ Not Serviced SeparatelyRef NoThe numbers shown in this column refer to the numbersshown within the illustration. To identify any item withinthe illustration, first determine its reference number,then refer to the same number in the Ref. No. columnfor information about that part.Part NumberThese are numbers which are used to identify parts.QtyThe quantities shown in this column indicate the totalnumber of that item used in the group covered by theillustration.Part NameInformation in this column provides the name of the partas well as additional information such as size, whichfurther aids in the identification of the part.Indented Part NamesWithin each illustration is a parts list identifying eachserviceable part in the illustration. When a part name isindented in this list, it means that serviceable item is apart of the serviceable item under which it is indented.

NOTE:Continuing improvement and advancement ofproduct design may cause changes to your enginewhich may not be included in this publication.Each publication is reviewed and revised, asrequired, to update and include these changes inlater editions.

Whenever a question arises regarding yourCaterpillar product, or this publication, pleaseconsult your Caterpillar dealer for the latestavailable information.

REPLACEMENT PARTS FOR GENERATORSOnly those generators which are sold and servicedexclusively by "Caterpillar" Dealers are illustrated onthe following pages. Externally-regulated "Caterpillar"Diesel Electric Sets are equipped with generators madeby other manufacturers. Parts for these generators areNOT serviced by Caterpillar Inc. Parts lists and partsshould be ordered from the manufacturer whose nameis shown on the Generator Name Plate, always givingthe generator rating and serial number shown.

REMANUFACTURED COMPONENTS

As an option when making repairs consider Caterpillar Remanufactured Components. Components that are availablethrough the CaterpillarRemanufactured Program are Identified three ways in the parts book:

• with the letter R in the note field of the parts list• with an R* at the beginning of the first line of the caption• with an *R at the end of the first line of the caption

Typical components Included In the Remanufacturing Program Include:

ALTERNATORSCONNECTING RODSCRANKSHAFTS - UNDERSIZECRANKSHAFTS - UPGRADE TO NEWCYLINDER HEADSELECTRONIC CONTROL MODULES (ECM)ELECTRONIC SENSORSFUEL INJECTORSFUEL NOZZLESFUEL PUMPSGOVERNORSOIL PUMPSPISTONSSHORT BLOCKSSTARTERSTURBOCHARGERS - COMPLETETURBOCHARGER CARTRIDGESWATER PUMPS

Caterpillar Remanufactured engines for many engine arrangements are also available.

SUPPLEMENTAL COOLANT ADDITIVE ELEMENTS

... Conveniently prevents corrosion, cavitation and erosion in cooling system

Customer Benefits:

Protects against cavitation, foam, corrosion, and scale build-up• Provides measured cooling conditioner

Description:

Supplemental coolant additive is now available in spin-on type elements for all diesel engines. The elements contain adry corrosion inhibitor which dissolves in the coolant. The inhibitor protects against cavitation, corrosion, foam and scale,reducing and eliminating pitting of cylinder liner surfaces and cylinder blocks. This protection extends the life of cylinderliners, blocks and water pumps.

Two types of coolant additive elements are available, a precharge element and maintenance element. These elementscontain a premeasured amount of inhibitor, which is distributed into the cooling system. When correctly used, theprecharge element will keep the cooling system inhibitor at an acceptable level during the first maintenance interval afterthe system is filled with new coolant. The maintenance element is used to keep the inhibitor at the correct level in thesystem after the first (precharge) maintenance interval. Coolant additive elements should be changed at every oilchange interval. The entire coolant system should be drained and flushed every two years or 3000 hours of operation.

Note: The coolant additive elements can be used with any ethylene or propylene glycol typeantifreeze, but must not be used with Dowtherm 209 Full-Fill Coolant. Presently, no corrosioninhibitor is available for addition to a cooling system with Dowtherm 209 Full-Fill.

Parts Needed:

Cooling MaintenanceSystem Capacity Base Valve Precharge Maintenance PeriodGallons Liters Assembly Assembly Element Element (Hrs)6-8 22-32 9N3668(1) 9N3666(2) 9N6123(1) 9N3717(1) 5009-12 33-47 9N3668(1) 9N3666(2) 9N6123(1) 9N3718(1) 500* 9-12 33-47 9Y3205(1) 9N3666(1) 7E6013(1) 7E6014(1) 25013-16 48-62 9N3668(1) 9N3666(2) 9N3366(1) 9N3717(1) 25017-22 63-85 9N3668(1) 9N3666(2) 9N3367(1) 9N3368(1) 25022-30 86-115 9N3668(1) 9N3666(2) 9N3367(1) 9N3718(1) 25031-43 116-165 9N3668(2) 9N3666(2) 9N3367(2) 9N3368(2) 250

or31-43 116-165 9N3668(1) 9N3666(2) 1W5518(1) 9N6123(1) 25044-65 166-247 9N3668(2) 9N3666(2) 1W5518(2) 9N3718(1) 250* 3176 Engines Only

MAINTENANCE PARTS

PAGEDESCRIPTION PART NO. NO.

BATTERY (12 VOLT) 3T5760 202D202D.01

3T5857 202D

BATTERY- 12V 9G4231 2039G4232 202

202.019G4233 202E9G4234 202C

202C.01

BATTERY-6V 9G4250 202A202B

9S7130 202C

BREATHER 7L2227 221B

BREATHER AS 2W9162 65

ELEMENT (SECONDARY) 2S1287 125B

ELEMENT AS 4L9851 125A.014L9852 127

1295N8566 765N8567 769M2341 1699N3368 989N6123 97

ELEMENT AS (PRIM FILTER) 9M2341 169.01

ELEMENT AS-PRECHARGE 9N3366 98

ELEMENT AS-PRIMARY 7W5495 125A125A.03

ELEMENT AS-SECONDARY 1P7360 125A125A.03

ELEMENT-FILTER 4B5949 173A173C

7M1674 124A124A.01124C125

FILTER AS-FUEL 1P2299 170

FILTER AS-OIL 2P4004 5893.0193.03

2P4005 57c.1

SEBP1406

MAINTENANCE PARTS

PAGEDESCRIPTION PART NO. NO.

GASKET 8H2778 169169.01

GASKET-COVER 8S 1605 29LAMP-MINIATURE 3N5719 217C

217D283A

REGULATOR-TEMP 7N0208 9292.0193

REGULATOR-TEMPERATURE 7E3362 92.01V-BELT 685590 205.01.02V-BELT (LARGE) 685590 205.06.01

205.06.027L2449 205.06

V-BELT (SMALL) 1N4635 205.06.01205.06.02

5B7168 205.06V-BELT (1111.25MM)LG 7L2449 205.01V-BELT (1118MM)LG 685590 205.01.01V-BELT SET 3N4658 205.02

205.02.018L4526 37

c.2SEBP1406

INDEX

Name PageA

ACCESSORY PLATE & DECAL GP .......................273274

ADAPTER GP.........................................................44BADAPTER GP-AIR CLEANER ..............................125BADAPTER GP-EXHAUST ELBOW .................... 102.02ADAPTER GP-FAN...................................................44

44AADAPTER GP-PRIMING PUMP ....................... 168.03ADAPTER GP-SEAL ................................................32AFTERCOOLER GP.................................................21AFTERCOOLER GP-WATER.................................120AFTERCOOLER LINES .........................................122AIR CLEANER CAP ...............................................126AIR CLEANER GAUGE .........................................126AIR CLEANER GP..................................................125

125A125A.01125A.02125A.03

125B127128129

129A29B

129CAIR COMPRESSOR GP ................................... 122.01

122.02AIR EXHAUST LINES-TURBOCHARGER ........... 124CAIR INLET LINES-TURBOCHARGER.....................124

124AAIR LINES .............................................................123

124AIR RECEIVER GP ................................................191ALTERNATOR AS ............................................ 205.07

209ALTERNATOR GP ....................................... 205.00.03

205.05.03ALTERNATOR GP-CHARGING..............................205

205.01205.02205.03205.05205.06

206207.01

208210212

212.01ATTACHMENT LINES ..............................................61AUXILIARY LINES ...................................................85

86

Name PageB

BASE & FUEL TANK GP ...................................... 173A173B173C

BASE GP .................................................................281BASE GP-ENGINE ..................................................282

282.01282.02

283BASE GP-OIL FILTER...........................................93.06BATTERY (12 VOLT) ............................................ 202D

2020.01BATTERY CHARGER .........................................202.02BATTERY GP ..........................................................202

202.01202A202B202C

202C.01202D

202D.01202E

203BATTERY-12V .........................................................202

202.01202C

202C.01202E

203BATTERY-6V......................................................... 202A

202B202C

BELT TIGHTENER GP ............................................. 43BLOWER FAN ......................................................93.06

9495

BOX GP-EXTENSION TERMINAL ...........................279BOX GP-GENERATOR CONNECTION ...................279

279.01BREATHER ........................................................... 221BBREATHER AS ......................................................... 65BREATHER GP ........................................................ 65

CCABLE GP............................................................. 202ECAMSHAFT AS .......................................................139CAMSHAFT GP-SINGLE........................................... 23CAP GP-AIR CLEANER............................................126

127CAP-RADIATOR........................................................ 66CARTRIDGE GP.................................................... 116ACARTRIDGE GP-TURBOCHARGER .......................116

116B116C116D116E

d.1SEBP1406

INDEXName Page

117117.01

CHARGER-BATTERY ..............................................202CHART-AUTOMATIC START-STOP ..................... 192BCHART-CIRCUIT BREAKER ...................................287

291292

CLUTCH GP ......................................................... 221A221B.01

CONNECTION GP ............................................2788.01CONNECTION GP-ELECTRICAL .............................200

200.01CONNECTION GP-GENERATOR LEADS ...............276

277278

278A278B

278B.01278B.02

CONNECTION GP-TERMINAL STRIP.............. 278B.02278B.03278B.04278B.05

CONTACTOR AS-WATER TEMP ALARM ..........194.03CONTACTOR GP ....................................................192

193194

194.04............................................................................194.05CONTACTOR GP-ALARM...................................194.01CONTACTOR GP-OVERSPEED .............................195CONTACTOR GP-PRE-ALARM........................ 195A.02CONTROL GP-ELECTRONIC ............................200.02

200.03200.04

217D217D.01217D.02

CONTROL GP-FUEL RATIO ...................................156156.01

156.01.01156.02156.03156.04

157158

CONTROL GP-GOVERNOR ...............................151.01152153

153.01153.02

154154.01

155CONTROL GP-TOROUE ....................................138.02CONTROL GP-VOLTAGE .....................................54.02CONTROL GP-VOLTAGE-MANUAL ........................237COOLANT CONDITIONER GP.................................. 98

Name PageCOOLANT FILTER ................................................... 97COOLER GP-ENGINE OIL ........................................ 93COOLER GP-FLTR BASE & ENG OIL...................93.01

93.0293.0393.04

COOLER GP-TRANSMISSION OIL .......................93.05COUPLING GP-GENERATOR DRIVE ................228.02COVER AS-MOTOR.................................................151COVER GP-CYLINDER BLOCK ............................... 21COVER GP-CYLINDER HEAD .................................. 26COVER GP-EXPANSION TANK ............................... 81COVER GP-FRONT HOUSING ................................. 30

31COVER GP-VALVE MECHANISM ............................. 29CRANKSHAFT AS .................................................... 22CRANKSHAFT GP .................................................... 21

21.01CRANKSHAFT PULLEY ........................................... 33

3434A

CRANKSHAFT SEAL ................................................ 23CRCT BREAKER (60 AMP) ............................. 192A.10

192A.11192A.12

226CCRCT BREAKER AS ...............................................174

192A.10192A.11192A.12192A.13192A.15

194284.02

CRCT BREAKER AS (LOGIC ........................... 192A.03192A.04.01

192A.06CRCT BREAKER AS (10 AMP)......................... 192A.07

192A.08.01192A.09.01192A.09.03192A.09.04

CRCT BREAKER AS (20 AMP)......................... 192A.03192A.04.01

192A.06192A.07

192A.08.01192A.09.01192A.09.03192A.09.04

CYLINDER BLOCK AS ............................................. 19CYLINDER BLOCK GP ............................................. 18

20CYLINDER HEAD FASTENER .................................. 26CYLINDER HEAD GP................................................ 25

25.02

d.2SEBP1406

INDEXName Page

DDAMPER GP ...........................................................37

38DIODE GP ..................................................192A.04.04DRAIN GP-FUEL .............................................. 160.03DRIVE GP-AUXILIARY ...........................................222DRIVE GP-FAN ........................................................38

39404142

DRIVE GP-GOVERNOR ........................................144DRIVE GP-PUMP ..................................................223

223B224

DRIVE GP-TACHOMETER ....................................220221

EELBOW GP-EXHAUST...........................................102

102.01103

103.01103.02

ELBOW GP-WATER ..............................................104ELECTRIC STARTING MOTOR ............................175

182ELECTRICAL SHUT-OFF ................................... 196CELECTRONIC CONTROL.................................. 200.03

217D217D.01

ELEMENT (SECONDARY) ..................................125BELEMENT AS ...........................................................76

9798

125A.01127129169

ELEMENT AS (PRIM FILTER) ........................... 169.01ELEMENT AS-PRECHARGE....................................98ELEMENT AS-PRIMARY ......................................125A

125A.03ELEMENT AS-SECONDARY................................125A

125A.03ELEMENT-FILTER ...............................................124A

124A.01124C

125173A173C

ENCLOSURE GP-GENERATOR ............................280ENGINE AR ........................................................3P.01

3P.0346

Name Page8

10121416

17.0117.0317.0517.07

ENGINE AR-ATAAC ............................................ 17.0917.11

ENGINE LIFTING .....................................................2727.01

ENGINE SUPPORT..................................................45EXHAUST MANIFOLD ...........................................100

101EXHAUST PIPE ...................................................105B

106106A

FFAN AS-BLOWER ....................................................94FAN DRIVE ..............................................................38

4041

FAN GP-BLOWER .............................................. 93.06 94

95FAN GP-SUCTION ..................................................95

9697

FAN PULLEY..........................................................34B3536

FASTENER GP ....................................................148B192A.17192A.19

201.03201.04286.02286.03

FASTENER GP-CYLINDER HEAD ..........................26FASTENER GP-EXHAUST MANIFOLD..................101FASTENER GP-FRONT HOUSING .........................31FASTENER GP-FRONT SUPPORT ................... 28.01FASTENER GP-GOVERNOR.................................148FILLER GP-OIL ......................................................62A

62B63

FILTER AS .......................................................... 283DFILTER AS-FUEL ...................................................170FILTER AS-OIL ........................................................57

5893.0193.03

FILTER GP-COOLANT ............................................97

d.3SEBP1406

INDEXName PageFILTER GP-ENGINE OIL........................................... 57

58FILTER GP-SECONDARY .......................................170FILTER-PRIMARY ....................................................169

169.01FITTING GP-EXHAUST............................................105

105A106

106A106A.01

FLANGE GP ...........................................................75CFLANGE GP-EXHAUST ...........................................103

103A103B103C105A

FLYWHEEL AS ....................................................... 52AFLYWHEEL GP ........................................................ 48

48A49505152

52AFLYWHEEL HOUSING.............................................. 53

54FOOT VALVE & STRAINER AS.............................91.02FRONT HOUSING .................................................... 30FRONT HOUSING COVER ...................................... 30FRONT HOUSING FASTENER ................................. 31FRONT TIMING GEAR ............................................. 32FUEL DRAIN........................................................160.03FUEL INJECTION LINES................................160.00.01

166.02166.03

FUEL INJECTION PUMP ....................................136.07FUEL LINES-FLEXIBLE ...........................................171

171.01171.02

172AFUEL PRIMING PUMP ............................................169

169.01FUEL RATIO CONTROL...........................................156

156.01156.01.01

FUEL TANK & BASE GP .........................................173FUEL TRANSFER PUMP .........................................168

168.02168.03

FUMES DISPOSAL GP ...........................................628636465

65.01

Name PageG

GASKET ...................................................................169169.01

GASKET-COVER ...................................................... 29GAUGE ............................................................ 222A.02GAUGE AS-AMMETER ......................................... 222AGAUGE GP....................................................... 222A.02

222A.03GAUGE GP-AIR CLEANER ......................................126GAUGE GP-FUEL ...................................................222GAUGE GP-OIL LEVEL (DIPSTICK) ........................ 62GAUGE-OIL PRESSURE.................................. 222A.02GEAR GP-FRONT TIMING........................................ 32GENERATOR AR ....................................................229

230230A

231232

232A232B

233234

234A234B

235236

GENERATOR GP .................................................. 232A238240

241E242244

245E246

247E248

249E250252

253E254

255E256258

259C260262264266268

269.05GOV & FUEL INJ PUMP GP................................130.01

130.02130.03130.04

132132.03

d.4SEBP1406

INDEXName Page

133133.01133.02

134134.01134.02134.03135.01135.03

136136.01136.03136.05

GOVERNOR AS .................................................131.04GOVERNOR CONTROL................................................ 152GOVERNOR GP ......................................................140

141.04142149

149.02150

GUARD GP-BELT ................................................... 43A43B43C

GUARD GP-ENGINE ..............................................43DGUARD GP-FAN ..................................................... 75E

75FGUARD GP-RADIATOR ............................................... 75DGUARD GP-STUB SHAFT .................................... 226A

HHARNESS AS...........................................................198HARNESS GP-WIRING ................................... 192A.21

192C.01192C.03

192D192E

HEAT EXCHANGER GP ........................................... 7878B

HEAT EXCHANGER GP-SEA WATER ................... 78AHEATER GP-JACKET WATER.................................. 76

76BHOUSING & REGULATOR GP.................................. 92

92.0193

HOUSING AS-DRIVE ...............................................147HOUSING AS-FUEL PUMP ......................................146HOUSING GP-FLYWHEEL ....................................... 53

54HOUSING GP-FRONT .............................................. 30

Name PageI

INDICATOR .............................................................126222A.02222A.03

INDICATOR (OIL PRESS) .................................... 217BINDICATOR (OIL PRESSURE).............................. 217AINDICATOR (TEMP WATER) ................................ 217BINDICATOR (WATER TEMP) ..................................217INDICATOR-FUEL PRESSURE ...............................222INDICATOR-PRESSURE (OIL) ................................217INDICATOR-TEMPERATURE .............................. 217AINSERT (EXHAUST)......................................................

25.0125.0225.03

INSERT (INTAKE) .................................................... 2525.0125.0225.03

INSTALLATION AR-GENERATOR .....................228.01INSTRUMENT PANEL........................................... 217C

217DJ

JUNCTION BOX GP ................................................192192A

192A.01192A.01.02

192A.03192A.04.04

192A.05192A.07192A.09

192A.09.04192A.10192A.12192A.13

KKIT-AIR COMPRESSOR (INCL ...........................122.02KIT-ARMATURE ..................................................186.09KIT-BEARING ..........................................................116

117175B

180.02180.03

181186.09.01

212.01KIT-BEARING & WICK .............................................176

177KIT-BRUSH ..................................................... 175A.07

175A.09175B

175B.02d.5

SESP1406

INDEXName Page

177186.09.01

186.13KIT-BRUSH (INCL BRUSHES) ............................180.03KIT-BRUSH (INCL BRUSHES) ............................180.02

181KIT-BUSHING .................................................. 175A.07

175A.091758.02186.13

KIT-CAPACITOR .....................................................212KIT-CARTRIDGE .....................................................116

116B116C

117KIT-CONTACT END CORE ......................................187KIT-DRIVE HOUSING .........................................190.01KIT-FAN ...................................................................212KIT-FIELD COIL .......................................................177KIT-HARDWARE .................................................149.04

175B180.02180.03

181186.09.01205.00.03205.05.03

212.01270271272

272B272C

KIT-HARDWARE (REGULATOR) .......................... 272AKIT-INSULATION......................................................177KIT-INSULATOR .............................................. 175A.07

175A.091758.02186.13

KIT-JAW CLUTCH...............................................190.01KIT-LEVER ...................................................... 175A.07

175A.09175B

175B.02180.02180.03186.13

KIT-LEVER (INCLUDES .....................................186.09186.09.01

KIT-MOUNTING .......................................................177KIT-O-RING SEAL ..............................................122.02KIT-PISTON ........................................................190.01KIT-PISTON RINGS .................................................. 24

122.02KIT-PLUG .................................................................177KIT-PUMP REBUILD ................................................. 88KIT-REBUILD .......................................................... 88A

88B

Name Page88C

KIT-RFI FILTER..................................................... 283DKIT-ROTOR BALANCE ..........................................241J

241K.01245J247J

249G249J

253G253K255G255J259E259G261E

269.07269.08.01

KIT-SEAL ...............................................................1758177

180.02180.03

186.09.01KIT-SEAL & VANE ..............................................190.01KIT-SPACE HEATER..............................................2838

283CKIT-SPACER ................................................... 125A.01

127129

KIT-SPRING .............................................................177KIT-STARTER PIN ..................................................181KIT-STARTER SEAL ................................................181KIT-STATOR REWIND ..........................................241d

241K.01245E245G245J

249G249J

253G253K255E

KIT-TERMINAL.........................................................183186.00.01

186.04187

205.00.03205.03

205.05.03207

207.02211

KIT-TERMINAL (INSULATOR).............................180.05180.07186.06186.10

KIT-TERMINAL (NEG) .........................................212.01KIT-TERMINAL (OUTPUT) ......................................207

211d.6

SEBP1406

INDEXName PageKIT-TERMINAL (POS) .........................................212.01KIT-TERMINAL (RELAY) ....................................212.01KIT-TERMINAL GROUND .......................................212KIT-TERMINAL OUTPUT .........................................212KIT-TERMINAL REGULATOR ..................................212KIT-TERMINAL RELAY.............................................212KIT-TERMINAL STUD .............................................176KIT-THRUST WASHER ...........................................177KIT-TRANSFORMER ISOLATION ................... 216A.02KIT-TURBOCHARGER.......................................... 116A

116B116C

KIT-VANE .................................................................190KIT-WASHER ...........................................................181KIT-WATER PUMP............................................. 88B.03KIT-WATER PUMP (INCLS .................................888.02KIT-YOKE ADJUSTING ............................................177KIT-YOKE END CORE ............................................187

L

LAMP-MINIATURE ................................................ 217C217D283A

LIFTING GP............................................................... 2727.0127.02

28LINES GP-AFTERCOOLER WATER........................122LINES GP-AIR ..........................................................123

123.01124

124A124A.01124A.02

124B124C

LINES GP-AIR COMPRESSOR ............................ 124DLINES GP-ATTACHMENT ........................................ 61LINES GP-AUXILIARY............................................... 85

8686.01

LINES GP-COOLANT DRAIN ................................. 76ALINES GP-DRAIN ...................................................... 56

56.0156A61B

76A .0177

171171.01

LINES GP-ENGINE OIL ............................................ 60LINES GP-FLEXIBLE FUEL......................................171

171.01171.02

172172.01

172A

Name PageLINES GP-FUEL INJECTION .........................160.00.01

160.01160B

161162

162.01162.02

163163.01163.02

164165

165F166

166.01166.02166.03166.04166.05

LINES GP-OIL ........................................................... 61LINES GP-TURBOCHARGER OIL ...........................118

118B119

LINES GP-WATER .................................................... 8182

82.0182A

8383.02

8484A

MMAGNETIC PICK-UP GP .........................................225MAGNETIC PICKUP GP...........................................224MANIFOLD GP-EXHAUST .......................................100

100.01101

MANIFOLD GP-WATER COOLER EXH .................... 99METER GP-HOUR ................................................ 222A

222A.00.01222A.01

METER-SERVICE ............................................ 222A.01MODULE AS-BOOST ........................................... 275DMODULE GP-PRE-ALARM ................................... 283AMODULE-CONTROL ...........................................237.01MOTOR GP-AIR .......................................................190MOUNTING GP-ACTUATOR................................. 195DMOUNTING GP-AIR CLEANER .............................1290MOUNTING GP-ALTERNATOR ..........................212.02

212.03MOUNTING GP-CIRCUIT BREAKER ................... 226C

284.02285286

286.01286.01.01

d.7SEBP1406

INDEXName Page

286.01.02286.01.03286.01.04

MOUNTING GP-CONTACTOR ...........................194.03195A

195A.01195B195C226C

MOUNTING GP-CONTROL .....................................195MOUNTING GP-CONTROL PANEL ...................284.01

284.02MOUNTING GP-ENGINE........................................... 27MOUNTING GP-HYD PUMP DRIVE.......................2228MOUNTING GP-INSTRUMENT PANEL..................2168MOUNTING GP-JACKET WTR HEATER ................. 77MOUNTING GP-TACHOMETER ..............................219MOUNTING GP-TRANSFORMER ........................ 275AMOUNTING GP-TRANSMISSION ............................226MUFFLER GP ........................................................1068

107107.01

107.01.01O

OIL COOLER.........................................................93.0193.03

OIL COOLER-ENGINE ............................................. 93OIL FILLER.............................................................. 62B

63OIL FILTER................................................................ 58OIL FILTER BASE ................................................93.06OIL FILTER-ENGINE ................................................ 57OIL LEVEL GAUGE (DIPSTICK)................................ 62OIL LINES-ENGINE................................................... 60OIL LINES-TURBOCHARGER..................................118

1188OIL PAN ................................................................... 55OIL PUMP-ENGINE .................................................. 58

58A58B

ORIFICE-JET ............................................................ 60P

PAN GP-OIL .............................................................. 55PANEL GP-INSTRUMENT .......................................217

217B217C217D

PANEL GP-SERIES BOOST ...................................276PIPE GP-EXHAUST ...............................................1058

106106A

106A.02106C106D

Name PagePISTON & ROD GP .................................................. 24POWER TAKE-OFF GP-REAR.................................220

220APRECLEANER GP ...................................................130PULLEY GP .............................................................. 36

37PULLEY GP-CRANKSHAFT ...................................... 33

3434A

PULLEY GP-FAN .....................................................3483536

PUMP AS-BILGE ..................................................91.01PUMP GP-AUXILIARY .............................................. 89PUMP GP-ENGINE OIL............................................. 58

58A58858C

59PUMP GP-FUEL INJECTION....................................135

135.02136.02136.04136.06136.07

137137.01

138PUMP GP-FUEL PRIME & PRIM FLTR ...............168.01

168.02169

169.01PUMP GP-FUEL PRIMING .......................................167

168169

169.01PUMP GP-FUEL TFR (W/MOUNTING) ...................167PUMP GP-FUEL TRANSFER ..................................168

16B.0216B.03

PUMP GP-WATER ................................................... 8788

88A88B.02

88C89

89.029091

91.01R

RADIATOR GP ......................................................... 6668

68.0168.0268.03

d.8SEBP1406

INDEXName Page

6970

70.0170.02

71727475

75A75B

REGULATOR AS .....................................................270271272

272A272B272C

REGULATOR AS-AUTOMATIC VOLTAGE ........... 272DREGULATOR GP .................................................92.01REGULATOR-TEMP ................................................. 92

92.0193

REGULATOR-TEMPERATURE ............................92.01ROCKER ARM GP-VALVE ...............................29.00.01

29.00.02ROD & PISTON ......................................................... 24ROTOR AS....................................................... 269A.01

269A.02269A.03269A.04

269C269D269E

SSEAL GP-CRANKSHAFT .......................................... 23SECONDARY FILTER ..............................................170SENDER........................................................... 222A.02

222A.03SENDER AS .................................................... 222A.03SENDER AS (ENG OIL..................................... 222A.03SENDER GP ............................................................284SENDING UNIT ................................................ 222A.02

222A.03SENSOR GP-ELECTRONIC................................200.03SHAFT GP-FRONT PTO STUB ............................ 221CSHAFT GP-STUB ................................................. 221CSHIELD GP-EXHAUST .......................................101.01SHUT-OFF GP-ELECTRICAL..............................180.01

180.01.01196

196.01196.02

196A196B196C

196C.02196D

Name Page197.01

SHUT-OFF GP-MANUAL..........................................159160

160ASHUT-OFF GP-MECHANICAL .................................201

201.01SOLENOID AS ...................................................... 186A

186B187

SOLENOID AS-STARTING MOTOR...................... 186BSOLENOID GP-CONTROL .................................131.04SOLENOID GP-SHUT-OFF ......................................196

196C196C.01

STARTING AID GP-ETHER .....................................216216A

216A.01STARTING MOTOR GP-AIR ...................................189

189.01190.01

STARTING MOTOR GP-ELEC ........................ 175A.03STARTING MOTOR GP-ELECT .........................186.01STARTING MOTOR GP-ELECTRIC ........................174

174.01175

175A175A.01175A.02

175A.02.01175A.06175A.08

175B175B.01

176178

180.01180.02180.04

181182184

186.04186.06186.09186.10186.12

SUPPORT GP ........................................................... 46SUPPORT GP-BATTERY.........................................203

204204.01

SUPPORT GP-ENGINE ............................................ 4545.01

464748

SUPPORT GP-POWER TAKE-OFF ........................219220A

SWITCH ........................................................... 216A.01d.9

SEBP1406

INDEXName PageSWITCH (ALARM SILENCER) .............................. 217CSWITCH (LIMIT) .................................................... 216ASWITCH (OIL PRESSURE) .....................................194SWITCH (PANEL TEST) ....................................... 217DSWITCH (PUSH BUTTON).................................... 283ASWITCH (SECONDARY STOP) ...................... 192A.03

192A.04.01192A.05

192A .07192A.08.01192A.09.01192A.09.03192A.09.04

192A.15SWITCH (SECONDARY STOP) ...................... 192A.13SWITCH (START RELAY) ..................................... 217DSWITCH AS ..................................................... 192A.03

192A.04.01192A.06192A.07

192A.08.01192A.09.01192A.09.03

192A.10192A.11192A.12

194.01194.02

195205

205.01205.06

222A222A.00.01

222A.02222A.03

SWITCH AS (ENGINE PROT) .....................192A.01.02SWITCH AS (GOV CONTROL) ..........................153.02SWITCH AS (GOVERNOR)................................... 160ASWITCH AS (PRESSURE) .................................205.05SWITCH AS (START) ..............................................174SWITCH AS (START-STOP) ...............................197.02SWITCH AS-PRESSURE .............................192A.09.03

192A.09.05194.04

SWITCH AS-PRESSURE (OIL ....................192A.08.02192A.13192A.15

194.04SWITCH AS-SPEED ............................................. 193ASWITCH AS-START ...........................................226.01

226B227

SWITCH AS-TOGGLE...................................... 192A.01192A.01.01

SWITCH GP .................................................... 192A.02197.02

Name PageSWITCH GP-START ................................................226

226.01226A2268

SWITCH GP-WOODWARD GOVERNOR ............ 160ASWITCH-LEVEL (LIQUID) ..................................160.03

TTACHOMETER DRIVE .............................................221TACHOMETER GP-ELECTRIC ................................218

218.01TANK GP-EXPANSION ............................................ 79

79.0280

80BTORQUE CONTROL GP ....................................138.01TRANSFORMER AS......................................... 275C.04

275DTRANSFORMER GP ............................................ 275ATRANSFORMER GP-CURRENT ..............................275

275B275C

275C.01275C.02275C.03

TRUNNION GP-ENGINE ........................................... 4444.01

TURBOCHARGER CARTRIDGE .........................117.01TURBOCHARGER GP ........................................107.02

107.03107.04

108109110111112

112.00.01112.01112.02

113113.01113.02113.04

114115

VV-BELT ..........................................................205.01.02V-BELT (LARGE).................................................205.06

205.06.01205.06.02

V-BELT (SMALL) .................................................205.06205.06.01205.06.02

V-BELT (1111.25MM)LG......................................205.01V-BELT (1118MM)LG......................................205.01.01

d.10SEBP1406

INDEXName PageV-BELT SET .............................................................. 37

205.02205.02.01

VALVE COVER ......................................................... 29VALVE GP-STARTING AIR .....................................191VALVE MECHANISM GP........................................... 29

29.00.02VALVE-EXHAUST .................................................... 25

25.0125.0225.03

VALVE-INLET............................................................ 2525.0125.0225.03

VALVE-MECHANISM GP ......................................29.01W

WATER LINES ......................................................83.02WATER PUMP .......................................................... 87

88A89

WIRING GP .............................................................188192A.20

213214

284.01WIRING GP-SYSTEM ..............................................215

SEBP1406d.11