tm008 en rev b 2007 starting methods for ac motors lowres

3
T c h i  l   t e M U N I st U N = Rated net voltage I st = Start current at full voltage M U N I st U N = Rated net voltage I st = Start current at full voltage M U N I stR U N = Rated net voltage I st = Start current at full voltage I stR = Start current at red. voltag X M = Motor reactance X R = Reactor reactance X M X R I stR = ( ) U N X M + X R T stR = ( ) I stR I st T st  2 Starting methods for AC motors Reducing electrical and mechanical stress at start-up The starting current o an AC motor can vary rom 3 to 7 times the nominal current.This is because a large amount o energy is required to magnetise the motor enough to overcome the inertia the system has at standstill. The high current drawn rom the network can cause problems such as voltage drop, high transients and, in some cases, uncontrolled shutdown. High starting current also causes great mechanical stress on the motor’s rotor bars and windings, and can aect the driven equipment and the oundations. Several starting methods exist, all aiming to reduce these stresses. The load, the motor and the supply network determine the most appropriate starting method. When selecting and dimensioning the starting equipment and any protective devices, the ollowing actors must be taken into account: • The voltage drop in the supply network when starting the motor • The required load torque during start The require d starting time Direct-on-line (DOL) start Direct on line starting is suitable or stable supplies and mechanically sti and well- dimensioned shat systems. It is the simplest, cheapest and most common starting method. Starting equipment or small motors that do not start and stop requently is simple, oten consisting o a hand operated motor protection circuit breaker. Larger motors and motors that start and stop requently, or have some kind o control system, normally use a direct-on-line starter which can consist o a contactor plus overload protection, such as a thermal relay. Star-Delta (Y/D) starting Most low voltage motors can be connected to run at either 400 V with delta connection or at 690 V with star connection. This fexibility can also be used to start the motor with a lower voltage. Star/delta connection gives a low starting current o only about one-third o that during direct-on-line starting, although this also reduces the starting torque to about 25%. The motor is started with Y-connection and accelerated as ar as possible, then switched to D-connection. This method can only be used with induction motors delta connected or the supply voltage. TM008 EN Rev B 2007 ABB has the widest range of motors of any manufacturer, from 0.055 kW to 70 MW. A number of starting methods are used within this vast range; your ABB representative can advise on the one most suitable for a particular application. Reactor start By connecting a coil with an iron core (a reactor) in series with the motor during start, the starting current is limited in proportion with the voltage. However, this also means a substantial (quadratic) reduction in the available starting torque. The advantage o this method is its low cost in comparison with other methods. Auto transformer start The eect o auto transormer start is similar to that o reactor start. Using a transormer to limit the voltage reduces the starting current and the torque, but less so than the reactor start. The method is more expensive than reactor start.

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Page 1: tm008 en rev b 2007 starting methods for ac motors lowres

8/7/2019 tm008 en rev b 2007 starting methods for ac motors lowres

http://slidepdf.com/reader/full/tm008-en-rev-b-2007-starting-methods-for-ac-motors-lowres 1/2

Te

chni cal  not e

s

M

UN

Ist

UN

= Rated net voltage

Ist

= Start current at full voltage

M

UN

Ist

UN

= Rated net voltage

Ist

= Start current at full voltage

M

UN

IstR

UN

= Rated net voltage

Ist

= Start current at full voltage

IstR

= Start current at red. voltag

XM

= Motor reactance

XR

= Reactor reactance

XM

XR

I stR 

= ( )U N 

X M 

+ X R

T stR 

= ( )I stR

I st 

T st  

2

Starting methods for AC motors

Reducing electrical and mechanicalstress at start-upThe starting current o an AC motor can vary 

rom 3 to 7 times the nominal current.This isbecause a large amount o energy is requiredto magnetise the motor enough to overcomethe inertia the system has at standstill. The highcurrent drawn rom the network can causeproblems such as voltage drop, high transientsand, in some cases, uncontrolled shutdown.High starting current also causes greatmechanical stress on the motor’s rotor bars andwindings, and can aect the driven equipmentand the oundations. Several starting methodsexist, all aiming to reduce these stresses.

The load, the motor and the supply networkdetermine the most appropriate startingmethod. When selecting and dimensioningthe starting equipment and any protectivedevices, the ollowing actors must be takeninto account:

• The voltage drop in the supply networkwhen starting the motor

• The required load torque during start• The required starting time

Direct-on-line (DOL) start

Direct on line starting is suitable or stablesupplies and mechanically sti and well-dimensioned shat systems. It is the simplest,cheapest and most common starting method.Starting equipment or small motors that donot start and stop requently is simple, otenconsisting o a hand operated motor protectioncircuit breaker. Larger motors and motors thatstart and stop requently, or have some kind o control system, normally use a direct-on-linestarter which can consist o a contactor plusoverload protection, such as a thermal relay.

Star-Delta (Y/D) startingMost low voltage motors can be connected torun at either 400 V with delta connection or

at 690 V with star connection. This fexibility can also be used to start the motor with alower voltage. Star/delta connection gives alow starting current o only about one-third o that during direct-on-line starting, although thisalso reduces the starting torque to about 25%.The motor is started with Y-connection andaccelerated as ar as possible, then switched toD-connection. This method can only be usedwith induction motors delta connected or thesupply voltage.

TM008 EN Rev B 2007

ABB has the widest

range of motors of any

manufacturer, from 0.055 kW

to 70 MW. A number of 

starting methods are used

within this vast range; your

ABB representative can

advise on the one most

suitable for a particular

application.

Reactor startBy connecting a coil with an iron core (areactor) in series with the motor during start,the starting current is limited in proportionwith the voltage. However, this also meansa substantial (quadratic) reduction in theavailable starting torque. The advantage o this

method is its low cost in comparison with othermethods.

Auto transformer startThe eect o auto transormer start is similar tothat o reactor start. Using a transormer to limitthe voltage reduces the starting current and thetorque, but less so than the reactor start. Themethod is more expensive than reactor start.

Page 2: tm008 en rev b 2007 starting methods for ac motors lowres

8/7/2019 tm008 en rev b 2007 starting methods for ac motors lowres

http://slidepdf.com/reader/full/tm008-en-rev-b-2007-starting-methods-for-ac-motors-lowres 2/2

www.abb.com/motors&generators

T e

ch ni  cal   not e

s

M

UN

IstR

UN

= Rated net voltage

Ist

= Start current at full voltage

IstR

= Start current at red. voltage

UM

= Motor voltageU

M

M

UN

IstR

UN

= Rated net voltage

IstR = Start current w/capacitor

XN

= Net reactance

XC

= Capacitor bank reactance

XM

XC

XM

= Motor short circuit

reactance

XN

M

UN

IstR

UN

= Rated net voltage

IstR

= Start current at red.voltage

UM

UM

= Motor voltage

M

UN

IstR

UN

= Rated net voltage

IstR

= Start current at red.

voltage

UM

UM

= Motor voltage

UN

= Rated net voltage

IstR

= Start current at red. voltage

UM

= Motor voltage

UN

IstR

UM

M

T stR 

= ( )I stR

I st 

T st  I 

stR = ( )U 

U N 

I st  

2

T stR

=X 

C X 

X C +

 X 

X N +

X C X 

X C +

 X 

M T 

st I stR 

=

( )X 

C X 

U N 

X C +

 X 

X N +3

08 EN Rev B 2007

© Copyright 2007 ABB. All rights reserved. Specifcations subject to change without notice.

Capacitor startBy storing the power required or magnetisationin capacitor banks, it is possible to start with ullstarting torque without disturbing the network.To avoid over-compensation, the capacitorbank must be uncoupled ater start-up. Thedisadvantages o this method are the high cost,and the large space requirement o the capacitorbanks.

Soft startersSot starters are based on semiconductors,which, via a power circuit and a control circuit,initially reduces the motor voltage, resulting inlower motor torque. During the starting process,the sot starter progressively increases themotor voltage so that the motor becomes strongenough to accelerate the load to rated speedwithout causing torque or current peaks. Sotstarters can also be used to control the stoppingo a process.

Sot starters are less costly than requency 

converters but like requency converters, they may inject harmonic currents into the grid,disrupting other processes.

Rheostat startingRheostat starting can only be used with slip ringmotors. On these motors, the resistance o the

rotor circuits can be increased with an externalresistor. This method is usually chosen whenthe supply net is weak and the required startingtorque and moment o inertia are very high. By switching in the additional resistances in steps,normally 4 to 7 steps, the desired accelerationtorque can be obtained. The normal DOLstarting equipment also required.

Frequency converter start

Although a requency converter is designedor continuous eeding o motors, it can alsobe used or start-up only. The requency converter enables low starting current becausethe motor can produce rated torque at ratedcurrent rom zero to ull speed. As the price o requency converters continues to drop, they are increasingly being used in applicationswhere sot starters would previously have beenused. However in most cases they are still moreexpensive than sot starters, and like these, they inject harmonic currents into the network.