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Magnus Sethson [email protected] Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage Valves 1 1

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Page 1: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

Magnus [email protected]

Lecture 04TMHP51 Servomechanisms (HT2012)

Sensors for feedbackServo-Valve internalsMulti-stage Valves

1

1

Page 3: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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760 SeriesServovalves

ISO 10372 Size 04

The actual flow is dependentupon electrical command signaland valve pressure drop.Theflow for a given valve pressuredrop can be calculated usingthe square root function forsharp edge orifices:

ΔpQ = QN

ΔpN

Q [gpm] = calculated flowQN [gpm] = rated flowΔp [psi] = actual valve

pressure dropΔpN [psi] = rated valve

pressure drop

760 SERIES SERVOVALVES

The 760 Series flow controlservovalves are throttle valvesfor 3-, and preferably 4-wayapplications.They are a highperformance, two-stage designthat covers the range of ratedflows from 1 to 15 gpm at1000 psi valve drop.The output stage is a closed center,four-way, sliding spool.The pilotstage is a symmetrical double-nozzle and flapper, driven by adouble air gap, dry torquemotor. Mechanical feedback ofspool position is provided by a

cantilever spring.The valvedesign is simple and rugged fordependable, long life operation.

These valves are suitable forelectrohydraulic position,speed, pressure or force con-trol systems with high dynamicresponse requirements.

Principle of operationAn electrical command signal(flow rate set point) is appliedto the torque motor coils andcreates a magnetic force whichacts on the ends of the pilotstage armature.This causes a

deflection of armature/flapperassembly within the flexuretube. Deflection of the flapperrestricts fluid flow through onenozzle which is carried throughto one spool end, displacingthe spool.

Movement of the spool opensthe supply pressure port (P) toone control port while simulta-neously opening the tank port(T) to the other control port.The spool motion also appliesa force to the cantilever spring,creating a restoring torque onthe armature/flapper assembly.

Once the restoring torquebecomes equal to the torquefrom the magnetic forces, thearmature/flapper assemblymoves back to the neutralposition, and the spool is heldopen in a state of equilibriumuntil the command signalchanges to a new level.

In summary, the spool positionis proportional to the inputcurrent and, with constantpressure drop across the valve,flow to the load is proportionalto the spool position.

2

VALVE FEATURES

➣ 2-stage design with dry torque motor

➣ Low friction double nozzle pilot stage

➣ High spool control forces

➣ High dynamics

➣ Rugged, long-life design

➣ High resolution, low hysteresis

➣ Completely set-up at the factory

➣ Optional fifth port for separate pilot supply

➣ Intrinsically safe or flameproof valve versions are available

760 SERIESTWO STAGE SERVOVALVES

This catalog is for users with technicalknowledge.To ensure that all necessarycharacteristics for function and safety of the

system are given, the user has to check thesuitability of the products described here.In case of doubt, please contact Moog Inc.

Intrinsically safe valve versions are available for use in hazardous locations.Specific models are certified to FM,ATEX, CSA, and TIIS standards. Contact the factoryfor details.

3

Page 4: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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Servovalveswith integrated ElectronicsD791 and D792 Series

Q [l/min] = max. flow!p [bar] = valve pressure drop

with QAK [cm2] = spool drive areapX [bar] = pilot pressure

The pilot pressure pX has to be atleast 15 bar above the returnpressure of the pilot stage.

D791 and D792 SeriesThree stage servovalves

Principle of operationAn electrical command signal (setpoint, input signal) is applied tothe integrated control amplifierwhich drives a current throughthe pilot valve coils. The pilot valveproduces differential pressure inits control ports. This pressuredifference results in a pilot flowwhich causes main spool dis-placement.The position transducer which isexcited via an oscillator measuresthe position of the main spool(actual value, position voltage).

This signal then is demodulatedand fed back to the controlamplifier where it is comparedwith the command signal. Thecontrol amplifier drives the pilotvalve until the error betweencommand signal and feedbacksignal is zero. Thus, the position ofthe main spool is proportional tothe electrical command signal.

Q Q ppN

N= !

! p 2,5 10 QA

pX-2

K" # # !

The actual flow depends on theelectrical command signal andthe valve pressure drop, and maybe calculated using the squareroot function for a sharp-edgedorifice.The flow value Q calculated inthis way should not exceed anaverage flow velocity of 30 m/s inports P, A, B and T.

Q [l/min] = calculated flowQN [l/min] = rated flow!p [bar] = actual valve pressure

drop!pN [bar] = rated valve pressure

drop

Operational features

❒ Electrical position feedback with pressure isolated positiontransducer (LVDT), no wear

❒ Integrated SMD electronics with false polarity protection❒ Optional external pilot supply and return connections via fifth

and sixth port in valve body❒ Low threshold and hysteresis, excellent null stability❒ Preadjusted at factory

4

If large flow rates with high valvepressure drops are required, anappropriate higher pilot pressurehas to be chosen to overcome theflow forces. An approximate valuecan be calculated as follows:

The valves D791 and D792 Seriesdescribed in this catalogue havesuccessfully passed EMC testsrequired by EC Directive. Pleasetake notice of the respectivereferences in the electronicssection.

Our quality management systemis certified in accordance withDIN EN ISO 9001.

This catalogue is for users withtechnical knowledge. To ensurethat all necessary characteristicsfor function and safety of thesystem are given, the user has to

check the suitability of theproducts described here.In case of doubt please contactMoog.

The flow control servovalves D791and D792 Series are throttle valvesfor 3-way and preferably 4-wayapplications. These three stageservovalves have been especiallydeveloped for such demandingapplications where high flow ratesand at the same time extremedynamic performance require-ments must be met. The design ofthese valves is based on the wellknown D079 Series. The inte-grated electronics has beenreplaced by a new design applyingSMD technology. The valves are

offered with pilot valves of D761or D765 Series, optional standardresponse or high response versionsare available. Series D791 can de-liver rated flow up to 250 l/min,Series D792 is available with ratedflow up to 1000 l/min.These valves are suitable for pres-sure or force control, position andvelocity control systems with highdynamic response requirements.

4

Page 8: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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Source:

T B P A

3 stage Servovalve D792with Pilot valve D765 Series

8

Three Stage Servo Valve

8

Page 10: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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Torque Motor

10

TORQUE MOTOR

➣ Charged permanent magnets polarize the polepieces.

➣ DC current in coils causes increased force in diagonallyopposite air gaps.

➣ Magnetic charge level sets magnitude of decentering forcegradient on armature.

HYDRAULIC AMPLIFIER

➣ Armature and flapper rigidly joined and supported by thin-wallflexure sleeve.

➣ Fluid continuously flows from pressure PS, through both inletorifices, past nozzles into flapper chamber, through drain orificeto tank T.

➣ Rotary motion of armature/flapper throttles flow through one nozzle or the other.

➣This diverts flow to one end of the spool.

Æ

Spool at Null Feedback Spring Spool

Bushing

Spool Dispaced to Left

Ps T T Ps

A B

Ps T T Ps

A B

T

PS PS

ARMATURE

FLEXURESLEEVE

FLAPPER

INLETORIFICE

PermanentMagnetFlux

PermanentMagnetAttractiveForce

Coil Flux

Torque toRotateArmature

N

S

N

S

N

S

➤➤

➤➤

N

N

S

S

UpperPolepiece

PermanentMagnet

Armature

Coil

N

S

Lower Polepiece

NOZZLE FLAPPER SERVOVALVE OPERATION

VALVE SPOOL

➣ Spool slides in bushing (sleeve) or directly in body bore.

➣ Bushing contains rectangular holes (slots) or annular groovesthat connect to supply pressure PS and tank T.

➣At “null” spool is centered in bushing; spool lobes (lands) justcover PS and T openings.

➣ Spool motion to either side of null allows fluid to flow from PS

to one control port and from other control port to T.

16

TORQUE MOTOR

➣ Charged permanent magnets polarize the polepieces.

➣ DC current in coils causes increased force in diagonallyopposite air gaps.

➣ Magnetic charge level sets magnitude of decentering forcegradient on armature.

HYDRAULIC AMPLIFIER

➣ Armature and flapper rigidly joined and supported by thin-wallflexure sleeve.

➣ Fluid continuously flows from pressure PS, through both inletorifices, past nozzles into flapper chamber, through drain orificeto tank T.

➣ Rotary motion of armature/flapper throttles flow through one nozzle or the other.

➣This diverts flow to one end of the spool.

Æ

Spool at Null Feedback Spring Spool

Bushing

Spool Dispaced to Left

Ps T T Ps

A B

Ps T T Ps

A B

T

PS PS

ARMATURE

FLEXURESLEEVE

FLAPPER

INLETORIFICE

PermanentMagnetFlux

PermanentMagnetAttractiveForce

Coil Flux

Torque toRotateArmature

N

S

N

S

N

S

➤➤

➤➤

N

N

S

S

UpperPolepiece

PermanentMagnet

Armature

Coil

N

S

Lower Polepiece

NOZZLE FLAPPER SERVOVALVE OPERATION

VALVE SPOOL

➣ Spool slides in bushing (sleeve) or directly in body bore.

➣ Bushing contains rectangular holes (slots) or annular groovesthat connect to supply pressure PS and tank T.

➣At “null” spool is centered in bushing; spool lobes (lands) justcover PS and T openings.

➣ Spool motion to either side of null allows fluid to flow from PS

to one control port and from other control port to T.

16

10

Page 11: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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Torque Motor & Flapper-Nozzle Operation

11

OPERATION

➣ Electrical current in torque motor coils creates magneticforces on ends of armature.

➣ Armature and flapper assembly rotates about flexure sleevesupport.

➣ Flapper closes off one nozzle and diverts flow to that end ofspool.

➣ Spool moves and opens PS to one control port; opens other control port to T.

➣ Spool pushes ball end of feedback spring creating a restoringtorque on the armature/flapper.

➣ As feedback torque becomes equal to torque from magneticforces, armature/flapper moves back to centered position.

➣ Spool stops at a position where feedback spring torqueequals torque due to input current.

➣ Therefore, spool position is proportional to input current.

➣ With constant pressures, flow to load is proportional tospool position.

DPL

PS

T T

A B

Valve Respondingto Change inElectrical Input

N

S

N

S

PS PS

PS

Flow to Actuator

PS

T TPS

A B

Valve ConditionFollowing Change

N

S

N

S

PS PS

N S

OperationOperationOperation

17

TORQUE MOTOR

➣ Charged permanent magnets polarize the polepieces.

➣ DC current in coils causes increased force in diagonallyopposite air gaps.

➣ Magnetic charge level sets magnitude of decentering forcegradient on armature.

HYDRAULIC AMPLIFIER

➣ Armature and flapper rigidly joined and supported by thin-wallflexure sleeve.

➣ Fluid continuously flows from pressure PS, through both inletorifices, past nozzles into flapper chamber, through drain orificeto tank T.

➣ Rotary motion of armature/flapper throttles flow through one nozzle or the other.

➣This diverts flow to one end of the spool.

Æ

Spool at Null Feedback Spring Spool

Bushing

Spool Dispaced to Left

Ps T T Ps

A B

Ps T T Ps

A B

T

PS PS

ARMATURE

FLEXURESLEEVE

FLAPPER

INLETORIFICE

PermanentMagnetFlux

PermanentMagnetAttractiveForce

Coil Flux

Torque toRotateArmature

N

S

N

S

N

S

➤➤

➤➤

N

N

S

S

UpperPolepiece

PermanentMagnet

Armature

Coil

N

S

Lower Polepiece

NOZZLE FLAPPER SERVOVALVE OPERATION

VALVE SPOOL

➣ Spool slides in bushing (sleeve) or directly in body bore.

➣ Bushing contains rectangular holes (slots) or annular groovesthat connect to supply pressure PS and tank T.

➣At “null” spool is centered in bushing; spool lobes (lands) justcover PS and T openings.

➣ Spool motion to either side of null allows fluid to flow from PS

to one control port and from other control port to T.

16

11

Page 16: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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Source:

Fieldbus connector X4

Fieldbus connector X3

Status LEDs

Digital electronics

Position transducer (LVDT)

Valve connector X1

Service connector X10

Spool

Bushing

Linear force motor

Ports

Single-Stage Servo Valve

16

MOOG D636 Single-Stage Servo Valve

16

Page 17: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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Source:

force of the linear force motor is proportional to the coil

C@B9>7C§56653D§@B539C5§C@??<§=?F5=5>D§5F5>§1719>CD§�?G§

Permanent magnets Centering springs

Bearing Coil Armature Screw plug

Permanent Magnet Linear Force Motor

17

17

Page 18: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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Permanent Magnet Linear Force Motor Operation

18

LINEAR FORCE MOTOR

➣ A linear force motor is a permanent magnet differential motor.

➣ The motor consists of a coil, pair of high energy rare earthmagnets, armature, and centering springs.

➣ Without a current being applied to the coil, the magnets andsprings hold the armature at equilibrium.

➣ When current is applied to the coil with one polarity, the flux in one of the air gaps surrounding the magnets is increased,cancelling out the flux in the other.

➣ This dis-equilibrium allows the armature to move in thedirection of the stronger magnetic flux.

➣ The armature is moved in the opposite direction by changing the polarity of the current in the coil.

VALVE SPOOL

➣ Spool slides in bushing (sleeve) or directly in body bore.

➣ Bushing contains rectangular holes (slots) or annular grooves that connect to supply pressure PS and tank T.

➣ At “null,” spool is centered in bushing; spool lobes (lands)just cover PS and T openings.

➣ Spool motion to either side of null allows fluid to flow fromPS to one control port, and from other control port to T.

OPERATION

➣ An electrical signal corresponding to the desired spool positionis applied to the integrated electronics and produces a pulsewidth modulated (PWM) current in the linear force motor coil.

➣ The current causes the armature to move which then directlyactivates the spool.

➣ The spool moves and opens pressure P to one control port,while the other control port is opened to tank T.

➣ The position transducer (LVDT), which is mechanically attachedto the spool, measures the position of the spool by creating anelectrical signal that is proportional to the spool position.

➣ The demodulated spool position signal is compared withthe command signal, and the resulting electrical error drivescurrent to the force motor coil.

➣ The spool moves to its commanded position and the spoolposition error is reduced to zero.

➣ The resulting spool position is thus proportional to thecommand signal.

DIRECT DRIVE SERVO-PROPORTIONAL VALVE OPERATION

S NN S

N S S N

Directionof Armature

N S S N

S NN S

Permanent Magnets Centering Springs

Coil Armature

P A T B X

19

LINEAR FORCE MOTOR

➣ A linear force motor is a permanent magnet differential motor.

➣ The motor consists of a coil, pair of high energy rare earthmagnets, armature, and centering springs.

➣ Without a current being applied to the coil, the magnets andsprings hold the armature at equilibrium.

➣ When current is applied to the coil with one polarity, the flux in one of the air gaps surrounding the magnets is increased,cancelling out the flux in the other.

➣ This dis-equilibrium allows the armature to move in thedirection of the stronger magnetic flux.

➣ The armature is moved in the opposite direction by changing the polarity of the current in the coil.

VALVE SPOOL

➣ Spool slides in bushing (sleeve) or directly in body bore.

➣ Bushing contains rectangular holes (slots) or annular grooves that connect to supply pressure PS and tank T.

➣ At “null,” spool is centered in bushing; spool lobes (lands)just cover PS and T openings.

➣ Spool motion to either side of null allows fluid to flow fromPS to one control port, and from other control port to T.

OPERATION

➣ An electrical signal corresponding to the desired spool positionis applied to the integrated electronics and produces a pulsewidth modulated (PWM) current in the linear force motor coil.

➣ The current causes the armature to move which then directlyactivates the spool.

➣ The spool moves and opens pressure P to one control port,while the other control port is opened to tank T.

➣ The position transducer (LVDT), which is mechanically attachedto the spool, measures the position of the spool by creating anelectrical signal that is proportional to the spool position.

➣ The demodulated spool position signal is compared withthe command signal, and the resulting electrical error drivescurrent to the force motor coil.

➣ The spool moves to its commanded position and the spoolposition error is reduced to zero.

➣ The resulting spool position is thus proportional to thecommand signal.

DIRECT DRIVE SERVO-PROPORTIONAL VALVE OPERATION

S NN S

N S S N

Directionof Armature

N S S N

S NN S

Permanent Magnets Centering Springs

Coil Armature

P A T B X

19

Neutral Actuated

18

Page 21: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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STEP rESPoNSE

Time [ms]

Stro

ke [%

]

0

25

50

75

100

0 5 10 15 20

�"�!%���)§"�# ��#�

Frequency [Hz]

Phas

e la

g [d

egre

es]

Am

plit

ude

rati

o [d

B]

10 1001 10000

- 30

- 60

- 90

- 120

- 150

+/– 25%

+/– 90%

+/– 10%

+/– 05%

-12

-9

-6

-3

0

3

PrESSurE SigNAl CurVE(valve with zero lap)

-4Command signal [%]

-3 -2 -1 0 1 2 3 4

[%]

p AB p P

Δ

VAlVE Flow SigNAl CurVE(valve with zero lap)

-80

-60

-40-20

0

20

10080

60

40

Command signal [%]

[%]

-100 1006020-20-60

MOOG D636 Characteristics21

21

Page 22: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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Nozzle-Flapper Servo Valve Performance

224

-10

-6

-2

+2

0

-4

-8Am

plitu

de R

atio

(dB

)

Phas

e la

g (d

egre

es)

10020 30070 5005030 200 1000

20

40

60

80

100

120

Frequency (Hz)Frequency Response

of 1, 2.5, and 5 gpm Servovalves

10

±100%±40%

3000 psi DTE-24at 100˚F (38˚C)Rated Current:

-10

-6

-2

+2

0

-4

-8Am

plitu

de R

atio

(dB

)

Phas

e la

g (d

egre

es)

10020 30070 5005030 200 1000

20

40

60

80

100

120

Frequency (Hz)Frequency Response

of 10 gpm Servovalves

10

±100%±40%

3000 psi DTE-24at 100˚F (38˚C)Rated Current:

-10

-6

-2

+2

0

-4

-8Am

plitu

de R

atio

(dB

)

Phas

e la

g (d

egre

es)

10020 30070 5005030 200 1000

20

40

60

80

100

120

Frequency (Hz)Frequency Response

of 1, 2.5, and 5 gpm Servovalves

10

3000 psi DTE-24at 100˚F (38˚C)Rated Current:

±100%±40%

-10

-6

-2

+2

0

-4

-8Am

plitu

de R

atio

(dB

)

Phas

e la

g (d

egre

es)

10020 30070 5005030 200 1000

20

40

60

80

100

120

Frequency (Hz)Frequency Response

of 10 gpm Servovalves

10

3000 psi DTE-24at 100˚F (38˚C)Rated Current:

±100%±40%

Typical CharacteristicCurves with ±40% and ±100%input signal, measured at 3,000pilot or operating pressure.

Standard Valves

High and Super High Response Valves

Model…Type 760-………Mounting Pattern ISO 10372 - 04 - 04 - 0 - 92Valve Body Version 4-way

2-stage with spool–bushing assemblyPilot Stage Nozzle/Flapper, HighflowPilot Connection Optional, Internal or External XRated Flow (±10%) at !pN = 1,000 psi

Standard [gpm] 1.0 2.5 5.0 10.0 15.0High Response [gpm] 1.0 2.5 5.0 10.0 15.0

Response Time @ 3000 psi Standard [ms] 6 6 6 10 16

High Response [ms] 4 4 4 7 13

Threshold* [%] 0.5

Hysteresis* [%] 3.0

Null Shift at !T = 100˚F [%] < 2.0

Null Leakage Flow* max. [gpm] 0.40 to 0.61

Pilot Leakage Flow* max. [gpm] 0.26

Spool Drive Area Standard [in2] .076

High Response [in2] .053

Super High Response [in2] .025

-10

-6

-2

+2

0

-4

-8Am

plitu

de R

atio

(dB

)

Phas

e la

g (d

egre

es)

10020 30070 5005030 200 1000

20

40

60

80

100

120

Frequency (Hz)Frequency Response

of 15 gpm Servovalves

10

±100%±40%

3000 psi DTE-24at 100˚F (38˚C)Rated Current:

-10

-6

-2

+2

0

-4

-8Am

plitu

de R

atio

(dB

)

Phas

e la

g (d

egre

es)

10020 30070 5005030 200 1000

20

40

60

80

100

120

Frequency (Hz)Frequency Response

of 15 gpm Servovalves

10

3000 psi DTE-24at 100˚F (38˚C)Rated Current:

±100%±40%

* Measured at 3,000 psi pilot or operating pressure

760 SERIESTECHNICAL DATA

22

Page 25: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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Source:

LVDT

13

14

9

12

10

11

S2-8

2200pFpF

680

S2-71K5

R6100K

10K

S2-1

S2-2

S2-3

S2-4

S2-5

S2-6

10K

10K

6.8nF

6.8nF

15nF

15nF

47nF

47nF

TP2

DEMODULATORSECONDARYAMPLIFIER

PHASE ADJUSTMENT CIRCUIT

OSCILLATOR

+1

+1 TP3

SECONDARYSIGNAL

TEST POINT

ADJUST FOR MINIMUMPHASE DIFFERENCE

SECONDARYDEMOD

TEST POINT

LEAD

LAG

VAC2

Front Panel

2

(P.C.B.)

(P.C.B.)

LVDT Phase & Oscillation Circuit

25

25

Page 27: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

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Jet-Nozzle Pilot Stage

27

SERVOJET® PILOT STAGE

➣ The ServoJet® pilot stage consists mainly of torque motor, jetpipe, and receiver.

➣ A current through the coil displaces the jet pipe from itsneutral position.This displacement, combined with the specialshape of the nozzle, directs a focused fluid jet from bothreceivers towards one receiver.

➣ The jet now produces a pressure difference in the controlports.

➣ This pressure difference results in a pilot flow, which in turncauses a spool displacement.The pilot stage drain is throughthe annular area around the nozzle to tank T.

OPERATION

➣ An electrical command signal (flow rate set point) is applied tothe integrated position controller which drives the valve coil.

➣ The current through the coil displaces the jet pipe from itsneutral position.

➣ The displacement of the jet directs the flow to one end ofthe spool.

➣ Spool moves and opens P to one control port, while theother control port is open to tank T.

➣ The position transducer (LVDT), which is excited via anoscillator, measures the position of the main spool (actualposition voltage).

➣ The signal for the actual position of the spool is thendemodulated and fed back to the controller, where it iscompared with the command signal.

➣ The controller drives the pilot valve until the error betweencommand signal and spool position feedback signal is zero.

➣ Thus, the position of the main spool is proportional to theelectrical command signal.

SERVOJET® SERVO-PROPORTIONAL VALVE OPERATION

VALVE SPOOL

➣ Spool slides in bushing (sleeve) or directly in body bore.

➣ Bushing contains rectangular holes (slots) or annular grooves that connect to supply pressure PS and tank T.

➣ At “null,” spool is centered in bushing; spool lobes (lands)just cover PS and T openings.

➣ Spool motion to either side of null allows fluid to flow fromPS to one control port, and from other control port to T.

X T A P B T2 Y

Annular Area

Nozzle Receiver

JetPipe

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SERVOJET® PILOT STAGE

➣ The ServoJet® pilot stage consists mainly of torque motor, jetpipe, and receiver.

➣ A current through the coil displaces the jet pipe from itsneutral position.This displacement, combined with the specialshape of the nozzle, directs a focused fluid jet from bothreceivers towards one receiver.

➣ The jet now produces a pressure difference in the controlports.

➣ This pressure difference results in a pilot flow, which in turncauses a spool displacement.The pilot stage drain is throughthe annular area around the nozzle to tank T.

OPERATION

➣ An electrical command signal (flow rate set point) is applied tothe integrated position controller which drives the valve coil.

➣ The current through the coil displaces the jet pipe from itsneutral position.

➣ The displacement of the jet directs the flow to one end ofthe spool.

➣ Spool moves and opens P to one control port, while theother control port is open to tank T.

➣ The position transducer (LVDT), which is excited via anoscillator, measures the position of the main spool (actualposition voltage).

➣ The signal for the actual position of the spool is thendemodulated and fed back to the controller, where it iscompared with the command signal.

➣ The controller drives the pilot valve until the error betweencommand signal and spool position feedback signal is zero.

➣ Thus, the position of the main spool is proportional to theelectrical command signal.

SERVOJET® SERVO-PROPORTIONAL VALVE OPERATION

VALVE SPOOL

➣ Spool slides in bushing (sleeve) or directly in body bore.

➣ Bushing contains rectangular holes (slots) or annular grooves that connect to supply pressure PS and tank T.

➣ At “null,” spool is centered in bushing; spool lobes (lands)just cover PS and T openings.

➣ Spool motion to either side of null allows fluid to flow fromPS to one control port, and from other control port to T.

X T A P B T2 Y

Annular Area

Nozzle Receiver

JetPipe

18

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Page 29: TMHP51 Servomechanisms (HT2012) Lecture 04 - LiU IEI · PDF fileMagnus Sethson @liu.se Lecture 04 TMHP51 Servomechanisms (HT2012) Sensors for feedback Servo-Valve internals Multi-stage

Magnus [email protected]

Next Lecture;10:15, 2012-11-12, P34

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