tmk quantum - tmk-group.com · 2015-08-21 · 6 tmk swellseal packer description and features tmk...

TMK QUANTUM Multi-Stage Fracturing System

feat. TMK Frakker Tool

COMPLETIONS

2

Designed for effective and efficient stimulation of uncemented wellbores, TMK QUANTUM multi-stage fracturing system utilizes ball-actuated sliding sleeve technology for precise multiple fracture point placement, and either MicroSEAL hydrauilic set openhole packers or SwellSEAL swellable packers for annular isolation.

TMK QUANTUM

Benefits:• 10,000 psi differential capacity• Pup joints are not required• Flexible string assists in getting to TD• Positive internal and external isolation at each stage• Seats quickly drill out to full monobore ID • Suitable for ultra-high concentration fracs• Compact design provides fast and easy field installation

MicroSEAL Openhole Packer• Unique, hydraulically activated annular isolation technology• Modular design allows multiple packers per stage

SwellSEAL Swellable Packer• Proprietary oil- and water-swellable elastomeric elements• Low - and high-salinity water-swellable elements• Robust anti-extrusion end ring design• Available in both standard and custom sizes and lengths

Frakker Tool• Allows greater control over fracture placement and initiation• Optimizes overall frac effectiveness for better production results

AlphaPORT and Activation Sub• Designed for use at higher flow rates and in heavier fluids• Over 50% more flow area compared to standard subs

Liner Top Packer (LTP) and Latch • LTP provides secure and reliable anchoring and annular isolation • LTP Latch connects and disconnects the packer

Frac Balls• Available in custom, optimized increments for maximum number of stages• Available in various materials and specific gravities, including dissolvable

3

TMK Quantum Frac Sleeve

Description and features

TMK Quantum frac sleeve is a high performance, ball-actuated sliding sleeve, designed as an annular communication device. As a part of TMK QUANTUM system, the BHA provides reliable, “on-the-fly” ball actuation to open the seats during formation treatments. The unique seat design assures exceptional strength and abrasion resistance for large volume, high-pressure fracture treatments.

TMK Quantum frac sleeves are available is standard sizes 4.50” and 5.50”. Current ball seat sizing allows up to 40 frac sleeves to be run in a single installation in 4.50” systems, and up to 44 frac sleeves in 5.50” systems.

Technical Specifications

Standard Size (mm/in) 114.3/4.500 139.7 / 5.500

Maximum OD (mm/in) 142.2/5.600 180.98 / 7.125

Minimum ID (mm/in) Ball Seat Dependent 3.920” max 4.770” max

Overall Length (mm/in) 707.0/27.83 781.05/ 30.750

Tensile Strength (daN/lbf) Thread Dependent 187706/422000 221410/ 500000

Maximum Differential Pressure (Mpa/psi) 70/10000 70/10000

Maximum Torque (Nm/ftlb) Makeup Thread Dependent Makeup Thread Dependent

Maximum Temperature (°C/°F) 150/302 150 / 302

Elastomer & Seals Standard HNBR (HSN) 80 HNBR (HSN) 80

Elastomer & Seals Optional FKM (Viton) 90 FKM (Viton) 90

Standard Makeup Threads 4.500 API Threads 5.500 API Threads

Optional Makeup Threads TMK UP ULTRA™ Premium TMK UP ULTRA™ Premium

Burst Pressure (Mpa/psi) 88.9/12900 74 / 10750

Max Shear Screw Quantity 9 12

Setting Pressure per Shear Screw (Mpa/psi) 2.65 / 385 1.93 / 280

Flow Area Sleeve Open (m2/in2) 0.00822/12.75 0.00929 / 14.40

Standard Tool Material AISI 4140 AISI 4140

Testing and operation

TMK Quantum frac sleeves are opened by dropping size-specific actuation balls through the tubing string. Each ball lands and seals on the designated ball seat, opening the frac sleeve to treat the annulus. The sleeve locks open once fully stroked and can be drilled out to a full bore ID.

Each and every sleeve is fully QC’d and pressure tested before being sent to the lo-cation. In order to ensure that the correct sleeve is run every time, ball seat sizes are drifted and inspected at least 4 times prior to running in hole.

4

TMK MicroSEAL Packer


TMK MicroSEAL Packer is a high performance, hydraulically set packer designed for openhole completions. As a part of TMK QUANTUM system, the packer provides secure and reliable high-pressure annular isolation during formation stimulation treatments.

The unique modular design of the MicroSEAL packer allows operators to stack multiple packers within any given zone in order to achieve multifaceted isolation. Additionally, the compactness of the packer provides ease of handling and rig floor make-up, liner string flexibility, as well as ensures trouble-free deployment into even the most difficult well profiles.


Standard Size (mm/in) 114.3/4.500 139.7/5.500

Maximum OD (mm/in) 142.2/5.600 196.85/7.750

Minimum ID (mm/in) 99.6/3.920 121.15/4.770

Overall Length (mm/in) 715/28.15 1061.72/41.800

Tensile Strength (daN/lbf) Thread Dependent 164675/370000 242870/546000

Maximum Differential Pressure (Mpa/psi) 70/10000 70/10000

Burst Pressure (Mpa/psi) 88.9/12900 83/12000

Collapse Pressure (Mpa/psi) As in new 13.5# P110 Casing As in new 17# P110 Casing


Maximum Temperature (°C/°F) 150/302 150/302






Setting Pressure per Shear Screw (Mpa/psi) 3.38/490 2.00/290

Open-Hole Setting Range (mm/in) 152.4-165.1/6.000-6.500 209.5-222.3/8.250-8.750



TMK MicroSEAL packer is set by applying pre-determined pressure to the tubing string. In turn, the pressure activates a hydraulic piston, which fully sets the high performance packing element and locks it in place.

Each and every packer is fully QC’ed and pressure tested before being sent to the location. Meticulous records are kept allowing full traceability of parts and test data.

55

12,000 90

80

10,000

70

8,000 60

50

6,000

40

4,000 30

20

2,000

10

6.000 6.125 6.250 6.375 6.500 6.625 6.750 6.875 7.000

Pre

ssur

e (M

pa)

Pre

ssur

e (p

si)

MicroSEAL Sealing Capability vs. Open Hole Diameter

Open Hole Size (in)

TMK MicroSEAL Packer

6

TMK SwellSEAL Packer


TMK SwellSEAL Packer is constructed of a swellable elastomeric element, which is bonded onto a base pipe and secured in place with end-rings. Engineered to specific well conditions, the elastomeric element reacts to wellbore fluids and swells proportionally to form a tight seal between the wellbore and the casing.

SwellSEAL packers provide operators with a cost-efficient yet effective alternative to multizonal isolation with hydraulically set openhole packers, and can be deployed as a part of TMK QUANTUM multi-stage fracturing system.


Base Pipe OD (mm/in) 114.3/4.500 - 139.7/5.500

Overall Length (mm/in) 3048/120 - 7315.2/288

Tensile Strength Thread Dependent

Maximum Differential Pressure (Mpa/psi) 70/10000

Maximum Torque (Nm/ftlb) Makeup Thread Dependent

Operating Temperature Range (°C/°F) 10/50 - 160/320

Swellable Element Length (mm/in) up to 4572/180

Swellable Element Type Oil- or Water-Swellable

Standard Makeup Threads 4.500 API Threads

Optional Makeup Threads TMK UP ULTRA™ Premium Threads

Standard Tool Material AISI 4140


TMK SwellSEAL packer is a self-setting tool and requires no additional setting pres-sure. The elastomeric element is activated by immersion in either oil- or water -based wellbore fluids, which cause the element to swell around the base pipe until it reaches the wellbore ID and creates an annular seal.

Each and every SwellSEAL packer is fully QC’ed and pressure tested before being sent to the location.

77

1.0

0.8

0.6

0.4

0.2

0 2 4 6 8 10 12 14

OD

Sw

ell (

in)

SwellSEAL Water-Swellable Packer (3.5% Salinity)

Swell Time (days)

TMK SwellSEAL Packer

1.0

0.8

0.6

0.4

0.2

0 2 4 6 8 10 12 14

OD

Sw

ell (

in)

SwellSEAL Oil-Swellable Packer

Swell Time (days)

250°F

230°F

170°F

250°F

230°F

170°F

TMK Frakker Tool


TMK Frakker is a frac initiation tool, which integrates seamlessly into TMK QUANTUM multi-stage fracturing system for even greater reliability of open-hole stage isolation and optimal fracture stimulation treatment performance.

The unique design of TMK Frakker tool allows placement of one or multiple tools within any single frac stage, depending on the desired number of frac initiation points.

Benefits:

• Targeted placement of fractures based on specific reservoir characteristics• Optimal frac treatment performance and efficiency• Greater formation coverage and access to pay zones • Lower fracture initiation pressures• Improved open-hole zonal isolation• More effective water/fluid usage, targetted to each stage


Standard Size (mm/in) 114.3/ 4.500

Maximum OD (mm/in) 146.05 / 5.750

Minimum ID (mm/in) 98.43/ 3.875

Overall Length (m/in) 1.360/ 53.53

Tensile Strength (daN/lbf) Thread Dependent

Maximum Operating Pressure (Mpa/psi) 69.0 / 10000

Collapse Pressure (Mpa/psi) As in new 11.6# P110 Casing


Maximum Temperature (°C/°F) 150 / 302

Elastomer & Seals Standard HNBR 80


Optional Makeup Threads TMK UP ULTRA™ Premium Threads

Max Shear Screw Quantity 12

Setting Pressure per Shear Screw (Mpa/psi) 1.92 / 278

Standard Tool Material AISI 4140 28-32 HRC

Number of Point Loads 2

Applied Formation Stress (Point Loads)15000 lbf per 1000 psi applied differential pressure per point load

8

9

TMK AlphaPORT Communication Sleeve


TMK AlphaPORT is a high performance, pressure activated ported sleeve is typically used as the first stage in the TMK QUANTUM multi-stage fracturing system. The nine relatively narrow flow ports offer a large flow area while helping to prevent large solids from shale formations from entering the wellbore during well production.


Standard Size (mm/in) 114.3/ 4.500 139.7 / 5.500

Maximum OD (mm/in) 142.2 / 5.600 180.98 / 7.125

Minimum ID (mm/in) 99.57 / 3.920 121.15 / 4.770

Overall Length (mm/in) 652 / 25.65 617.22 / 24.300

Tensile Strength (daN/lbf) Thread Dependent 154350 / 347000 221400 / 500000

Maximum Differential Pressure (Mpa/psi) 31.0 / 4500 28 / 4050

Burst Pressure (Mpa/psi) 69.0 / 10000 73 / 10650



Maximum Temperature (°C/°F) 150 / 302 150 / 302







Flow Area Sleeve Open (m2/in2) 0.00021 / 12.60 0.0103 / 16.0



TMK AlphaPORT is activated with application of differential pressure to the tubing string. Field adjustable shear screws allow selective activation pressure of the sleeve. Once activated, the port is locked into the open position.

Each and every AlphaPORT communication sleeve is fully QC’ed, pressure and function tested before being sent to location.

TMK Activation Sub


TMK Activation Sub is a high performance, pressure activated blanking device. The BHA is part of TMK QUANTUM multi-stage fracturing system. The sub is typically run at the bottom of the tool string, and, once set and closed, it allows for hydraulic activation of the tools above it in the string.


Standard Size (mm/in) 114.3/4.500 139.7 / 5.500

Maximum OD (mm/in) 142.2/5.600 153.67 / 6.050

Minimum ID (mm/in) Ball Seat Dependent 19.05 / 0.750 34.93 / 1.375

Overall Length (mm/in) 602 / 23.70 530.86 / 20.900

Tensile Strength (daN/lbf) Thread Dependent 187715 / 422000 233530 / 525000

Maximum Differential Pressure (Mpa/psi) 85.5 / 12400 69 /10000

Burst Pressure (Mpa/psi) 96.5 / 14000 74 / 10750



Maximum Temperature (°C/°F) 150/302 150 / 302







Flow Area Sleeve Open (m2/in2) 0.000285 / 0.442 0.000963 / 1.490

Setting Ball Size (mm/in) 25.40 / 1.000 38.1 / 1.500



The Activation Sub is opened and closed by dropping through the tubing string a setting ball, which lands on a seat and seals. As more tubing pressure is applied, the activation sub shifts and locks closed. This allows for hydraulic activation of any tools above the sub in the string.

Each and every Activation Sub is fully QC’ed and pressure tested before being sent to the location.

10

11

TMK Liner Top Packer (LTP)


TMK Liner Top Packer (LTP) is a purpose built, hydraulically set packer that is designed as the cased hole anchor for multi-stage completions installations. As a part of TMK QUANTUM multi-stage fracturing system, LTP Packer provides secure and reliable anchoring and annular isolation during formation treatments.


Standard Size (mm/in) 114.3 / 4.500

Maximum OD (mm/in) 149.2 / 5.875

Minimum ID (mm/in) 99.6 / 3.920

Overall Length (mm/in) 1470.0 / 57.875

Tensile Strength (daN/lbf) Thread Dependent 135670 / 305000

Maximum Differential Pressure (Mpa/psi) 70 / 10000

Burst Pressure (Mpa/psi) 88.9 / 12900



Maximum Temperature (°C/°F) 150 / 302

Elastomer & Seals Standard HNBR (HSN) 80

Elastomer & Seals Optional FKM (Viton) 90


Optional Makeup Threads TMK UP ULTRA™ Premium


Setting Pressure per Shear Screw (Mpa/psi) 2.07 / 300

Casing Weight Range (kg/m lb/ft) 25.30-52.09/ 17.00-35.00


Running Tool LTP Latch


TMK LTP Packer is set by applying a pre-determined pressure to the tubing string, which in turn activates a hydraulic piston that sets the packing element and anchoring slips. The packer is then fully anchored and locked in the set position.

The LTP Packer is run in hole via the LTP Latch, which is used to connect and disconnect the packer. The Latch is connected with a straight stab and released by a minimum of 12 turns to the right.

TMK LTP Latch Tool


TMK LTP Latch Tool works as a connection and disconnection point for TMK QUANTUM multi-stage fracturing system. The latch allows the operator to run the system in hole by utilizing drill pipe weight. Once the tools have been set in place, both the running string and the latch can be removed and replaced with a more suitable string to carry out the fracturing.


Standard Size (mm/in) 114.3/4.500

Maximum OD (mm/in) 149.2 / 5.875

Minimum ID (mm/in) Ball Seat Dependent 99.6 / 4.000

Overall Length (mm/in) 556.9 / 21.925

Tensile Strength (daN/lbf) Thread Dependent 135670 / 305000

Maximum Differential Pressure (Mpa/psi) 70 / 10000

Burst Pressure (Mpa/psi) 88.9 / 12900



Maximum Temperature (°C/°F) 150/302

Elastomer & Seals Standard HNBR (HSN) 80

Elastomer & Seals Optional FKM (Viton) 90

Standard Makeup Threads 4.500 BPN




TMK LTP Latch Tool is “stabbed” into latch. It utilizes 8 polypak seals, which ensure that pressure integrity is maintained throughout the latch duration. When releas-ing the LTP Latch Tool, slight tension or neutral weight is most suitable, followed by a minimum of 12 turns to the right.

TMK LTP tools are fully and QC’ed and pressure tester prior to being sent to the location. As with all other TMK Completions products, detailed records are kept allowing full traceability of parts and test data.

12

*Note that technical specifications throughout this document are subject to change without notice.

TMK Completions Headquarters

10120 Houston Oaks DriveHouston, TX 77064Tel: +1 281 949 1023Fax: +1 281 445 [email protected]

TMK Completions Canada

5100-150 6th Ave. SWCalgary, AB T2P 3Y7Tel: +1 403 538 2176Fax: +1 403 538 [email protected]

© 2015 TMK Completions. All rights reserved. Version 1.2

tmk quantum - tmk-group.com · 2015-08-21 · 6 tmk swellseal packer description and features tmk...

Documents