Operating InstructionsTMS300

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DescriptionThe Optimax® TMS300 semi-automatic strapping machine provides easy to use, entry-level strapping of assorted-sizeconsignments using polypropylene strapping. A fully enclosed cabinet protects the strapping reel from damage and contamination.

Features> Entry-level semi-automatic strapping machine> Fully enclosed cabinet> External strapping tension control> Simple to use and reliable> Suitable for standalone strapping of random size consignments> Fitted with two locking castors for easy repositioning and stability during use

Specifications> Dimensions (W x D x H): 920 x 595 x 785mm> Nett weight: 100kg> Power supply: 230V 50Hz> Power consumption: 0.25kW> Min/max strap tension: 15-45kg> Strap width: 6mm, 9mm, 12mm or 15mm> Strap reel diameter: 200mm, 280mm> Cycle time: 2.5 seconds @ 50Hz> Optimum ambience

temperature: +5°C to +40°Chumidity: not exceeding 50% @ +40°C

> Noise emission: 78dB(A)

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SSafety instructions Before operation a. Read the instruction manual b. Verify that the mains supply voltage is correct for the strapping machine and is properly earthed c. This strapping machine can only be used with polypropylene (PP) strap; do not use polyester (PET) or polyethylene (PE) cord strap d. Before operation ensure the area around the strapping machine is clear and safe.

During operation a. Wear appropriate personal protective strapping machine (PPE) while operating this strapping machine b. Do not attempt to strap any package exceeding 100kg c. Do not attempt to strap a package less than 80mm wide or 20mm high d. Immediately suspend operation if smoke or unusual sounds are observed

After operation a. Remove all dust and dirt from the strapping machine, paying particular attention to the inside of the arch b. Turn off the power supply when the strapping machine is not in use

General safety remarks Basic safety precautions a. The strapping machine is only to be operated when in good running order and in following the instructions provided in the operator manual, in accordance with its designated use b. Operators must be properly trained in strapping machine operation procedures and operator safety

Safety warning symbols

Maintenance a. Always disconnect mains power supply before removing either of the top covers b. Always use the correct tools and parts to service and repair the machine c. Be aware that the heater assembly may still be extremely hot and cause burns if touched

Location a. The strapping machine must always be located in a low-humidity environment b. Do not expose the strapping machine to extremes of temperature c. Position the strapping machine on an even floor, to prevent distortion that may cause malfunction

Other a. Keep the operator manual with the strapping machine at all times b. Do not modify the strapping machine or its circuitry including safety interlocks, unless specifically authorised to do so by the manufacturer c. Do not operate the machine with any covers removed d. Only use the machine within the parameters of its stated performance.

Risk of electric shock Hot surface, do not touch

General safety remarks (cont.) c. To minimise environmental impact, all consumables and replaced parts must be disposed of appropriately inaccordance with local/national regulations d. In addition to the operator instructions, the user is to be instructed in all generally applicable legal or mandatory regulations relevant to safety and the environment e. Long hair, jewellery and loose clothing may all be a safety hazard and must be secured prior to operation f. Use personal protective strapping machine (PPE) where applicable or required by law g. Carefully observe all safety instruction and warning labels attached to the strapping machine; keep these clean and legible and replace them if damaged or missing h. Personnel undergoing training on the use of the strapping machine must be supervised at all times by experienced, fully trained personnel i. Avoid unsafe operation of the strapping machine, including operating it in such a way as might affect its stability

Safety devices a. Only operate the strapping machine with all safety devices in place and fully functional, including protective panels, interlock switches and emergency shutoff devices b. All safety devices must be regularly checked for functionality and replaced as necessary c. All safety guards and machine panels removed during maintenance or repair must be securely and fully reinstated, using all original fixings

Electrical a. The heating unit operates at very high temperatures required to melt polypropylene strapping and to prevent burns, care must be taken to avoid skin contact with the area immediately around the heater unit (adjacent to the strap outfeed on the table) b. The heating unit may continue to present a risk of burns even after the machine has been switched off, and contact should be avoided for three minutes following disconnection from the power supply c. In the event of electrical malfunction immediately disconnect the strapping machine from the mains power supply d. Ensure that the style and rating of replacement fuses matches the original e. Any electrical work carried out on the strapping machine must be conducted by a qualified electrician or under the close supervision of a qualified electrician, observing good electrical engineering practice, following safety regulations and local/national wiring standards f. Inspect internal electrical connections at regular intervals; tighten any loose connections; check for scorch marks, replacing damaged wiring and correct the cause of scorching g. If working with live electrics > ensure a second person is on hand to disconnect the power in the event of an emergency > where appropriate secure the area with physical barriers and warning signs > always use insulated tools h. When working with high voltage assemblies, turn off the power supply, discharge the power cable and any energy-storing components such as capacitors i. Before moving the strapping machine, remember to disconnect the power supply and remove the plug from the mains socket, stowing the cable securely on the strapping machine j. Following movement of the strapping machine, ensure that any fixings or components loosened or removed are properly and securely reinstated k. Ensure that the strapping machine is properly connected to a suitably earthed supply l. If the power cable and/or plug require replacement, ensure that the electrical connections are wired correctly and securely; if in doubt, consult a qualified electrician

Environmental a. To minimise environmental impact, all consumables and replaced parts must be disposed of appropriately in accordance with local/national regulations b. Electrical components must be correctly disposed of in accordance with local/national regulations

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Operating Instructions – Start-up®

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Machine overview

1. Power switch The feed motor starts running when this is pressed2. Feed length adjustment Adjusts the amount of strap fed based on elapsed time3. Reset button Pulls the strap back into the machine and cuts the strap4. Strap feed switch Manual strap feed override, continues to feed strap while pressed5. Power plug Connects machine to standard 230V power socket6. Strap reel Holds 200mm dia. core reel (280mm dia. if centre drum removed)7. Brake Prevents over-rotation of the strap reel8. Brake strap guide Holds strap against brake9. Strap bypass guide Holds strap in position for feed into machine10. Strap insertion inlet Strap enters here and automatically feeds when detected11. Tension control Manual adjustment of strap tension – clockwise to increase

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Strap loading and threadinga. Turn reel nut (A) anticlockwise and remove itb. Remove the outer flange (B) and mount the strap reel on the spindlec. Check that the direction of reel rotation is clockwise (E) when unrollingd. Replace the outer flange and secure the reel nut handle with a clockwise turne. Remove all adhesive tape holding the strap end to the reelf. Unroll about 1.5 metres of strap and check that it is not twistedg. Thread the strap through the brake strap guide and strap bypass guide in direction of arrowh. Feed strap end into insertion outlet and allow it to feed through the machinei. Use the strap feed button to manually dispense sufficient strap for your first strapping cycle

Operating the machinea. Connect to the mains power supply and turn the power switch to the on positionb. Wait approximately three minutes to allow the heater to reach sealing temperaturec. Adjust the strapping tension to match the rigidity and strength of the packaged. Loop the strap around the package without twisting it and insert the strap end into the strapping heade. The strapping head will detect the strap end and automatically feed it into the tensioning mechanismf. Tensioning, sealing and cutting of the strap will occur automaticallyg. Use the feed length adjustment to increase or decrease the length of strap fed prior to the next cycle

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At the strap inlet the width of the strap guide should exceed that of the strap by 0.5-1.0mm.

At the strap outlet the width of the strap guide should be set between 12.5-13.0mmwhen using 9mm or 12mm wide strap, or at 15.5-16.0mm when using 15mm strap.

Both adjustments are made with the guide located on the top of the table, by loosening the two Allen screws (inlet) or Philips screws (outlet) and placing a length ofstrap in the strap guide to gauge the correct measurement.

Adjustments Strap width The strap width adjustment requires a Philips head screwdriver and a 4mm Allen key and is made in two places as shown below.

Strap Inlet

Strap Outlet

The most common settings for the temperature are 3 or 4, but any position can be selected between 1 and 6.

Optimum temperature will vary depending on the ambient temperature of the machine location and the quality of the strap.

Gradually increase or decrease the temperature setting until an optimum seal is obtained, but bear in mind that both too high and to Low temperatures will give a poor seal.

Daily maintenanceUse high-pressure air to remove dust and debris from the cutter and strap guideareas indicated in the following illustrations. Remove all plastic residue from insidethe machine.

MaintenanceHigh reliability and long service life of this machine depend on regular lubrication, cleaning and maintenance.

Lubrication Only non-resinous SAE 30 lubricant should be used. Care should be taken to avoid spread of lubricant to components having contact with the strap, such as tension rollers and strap guides.

Weekly maintenance Thoroughly clean and lubricate the front bar, press bar and rear bar areas shown in crosshatches on the above illustration.

Monthly maintenance (or every 3,000 strapping cycles) 1. Clean both sides of the heater plate and polish with fine sandpaper if necessary. Ensure the heater plate is cool before carrying out this maintenance! 2. Check seal head cam rollers for easy movement and ensure seal head returns automatically to home position under spring tension. 3. Clean all debris away from the tension roller.

Strap tension The tension adjustment is a knurled steel knob located on the rear of the machine, directly below the strapping table. Turning the knob clockwise will increase strap tension and anticlockwise will reduce it.

Sealing temperature The control panel for the sealing temperature is located underneath the hinged stainless steel table top. To access it, remove the two screws at the front of the table top and lift it towards the back.

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SMaintenance (cont.) Six-monthly maintenance (or every 18,000 strapping cycles) 1. Check heater plate, replacing or readjusting it as required. Ensure the heater plate is cool before carrying out this maintenance! 2. Check strap cutter in seal head, replacing it as required. 3. Check connection between wiring loom and printed circuit board is sound. 4. Carry out test strapping cycles, noting and correcting any malfunctions.

Annual maintenance (or every 36,000 strapping cycles)1. Check deflection roller and replace if showing visible changes.2. Check bearings for loud noises and replace as required.3. Carry out test strapping cycles, noting and correcting any malfunctions.4. Apply light oil in the positions shown in the illustration shown left.

Troubleshooting Strap jammed 1. Disconnect power supply and pull firmly on the strap in the direction shown in the left illustration below.

3. M6 Hexagon Socket Head Bolt7. Holder

5. M5 Set Screw6. Pin

4. Holder Arm

Guide

Light Oil

Strap doesn’t pass the infeed guide If the front bar is in the raised position due to the previous cycle not completing, the strap will be unable to pass the infeed guide.

1. Turn the power switch off then on again 2. If this fails to correct the problem adjust the switch lever to allow LS1 to activate and deactivate correctly (see left)

2. If this doesn’t clear the strap follow these instructions, referring to the above illustration on the right.

a. Loosen M5 set screw (5) b. Remove pin (6), lift holder (7) and repeat step 1 c. If this still doesn’t clear the strap, continue with the following steps d. Remove strap inlet guides e. Remove M6 hexagon bolts (3) f. Remove holder arm (4) from holder (7) g. Lift out holder and eliminate jam h. Reassemble unit following steps g. to a. in reverse order

Switch Lever

Front BarPress BarRear Bar

LS1

More troubleshooting advice is available on request

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Packaging products from Optimax®

Semi and Fully Automatic Strapping Machines

Heat Shrink Chambers

The Optimax® range of strapping machinery is one of themost comprehensive available to the packaging professional. All models feature the every latest strapping technology designed to offer the user the most effective strapping solution for their application.

Optimax® heat shrink chambers are available in a range ofchamber capacities to suit a wide variety of product sizes. Utilising the latest shrink chamber technology, these units offer the packaging professional high quality, on demand heat sealing.

Impulse Heat SealersThe Optimax® range of high quality impulse heat sealers offerthe ultimate in sealing performance and productivity. From desktop to heavy duty industrial models available, there is anOptimax® heat sealing solution for any application.

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Air Pillow Void Fill SystemsCardboard Shredders

Semi-Automatic Case TapersPallet Stretch Wrap TurntablesThese units provide a cost effective means of significantly increasing your pallet stretch wrapping output. They also reduce operator fatigue caused by repetitive manual palletstretch wrapping.

Optimax® case tapers offer integrated carton sealing within anexisting packaging line or stand-alone system. With minimumset-up and consistent sealing, these machines are manufacturedto the highest standards, suitable for continued industrial use.

The range of Optimax® carton shredders provide an eco-friendlymeans of creating useful loosefill on demand from your wastecardboard. with models suitable for light to heavy use, Optimax®

cardboard shredders are an excellent way of creating free, eco-friendly void fill material from your waste packaging, while reducing your carbon footprint and landfill costs.

An efficient means of creating void fill material on demand.Prior to use, air pillow film rolls require minimal storage spaceand are less prone to settling or movement during transit thanmany conventional void fill materials. Deflation of pillows afteruse minimises waste volume.

ENVIRONMENTALLYRESPONSIBLEALTERNATIVE

ENVIRONMENTALLYRESPONSIBLEALTERNATIVE

All Optimax products come with a 12 months parts or return to base warranty as standard.Extended warranty options are also available, please ask yourauthorised Optimax® distributor for more details.

Optimax® WarrantyFor more information on the range of Optimax®

packaging equipment please contact your authorised Optimax® distributor.

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The Optimax® brand is a global standard that encapsulates the very best packaging equipment, innovation, engineering and consumables available to the packaging professional.Optimax® offers a comprehensive technical advice service and trainingprogramme to ensure you maximise the full operating potential of your Optimax® packaging equipment.

Our highly trained technical team and European network of authorised distributors can offer training either on-site or at an Optimax® training centre.

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SThe Optimax® aftersales service offers complete peace of mind via our technicalservice centre, highly trained technicians andcomprehensive parts and spares operation.

Please contact your authorised Optimax® distributor for more information on theOptimax® range of training and aftersales maintenance and service packages.

To ensure your Optimax® packaging equipment is maintained to the highest operating standards, the Optimax® technicalservice centre provides full technical supportand service for our distinctive and evolving product range.

In addition to our large stock holding of spare parts, wehave many years of experience in packaging equipmentservice and repair, which help to minimise the downtime inyour packaging operation.

Certificate of Conformity

TMS300

We certify that the abovementioned product meets the requirements stipulated by:2006/42/EC Machinery Directive

The above mentioned product meets the following standards and guidelines:EN 415-8:2008

For more information on Optimax® Strapping Machines and the Optimax® Packaging Equipment range and to find your preferred or appointed distributor please call0333 005 9603 or email optimax@packagingbrands.eu.com

©Packaging Brands LtdTMS300 Operating Instructions 08.2016Re-order code: LIT-MAN031

No part of this publication may be reproduced or transmitted in any form or by any means without the express written authorisation of Packaging Brands Ltd.Optimax® is a registered trademark of Packaging Brands Ltd.Ecopax™ is a trademark of Packaging Brands Ltd.

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