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Tata Steel Slide Together we make the difference Hans Fischer, CEO and CTO Tata Steel in Europe 19 June 2017 10:20 10:40 Steels in Cars and Trucks

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Page 1: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide

Title-slide

Together we make the difference

Hans Fischer, CEO and CTO Tata Steel in Europe

19 June 2017 10:20 – 10:40

Steels in Cars and Trucks

Page 2: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide Together we make the difference 2

Society is gearing up to a new economic operating model …

Source image: European Commission, Towards a circular economy (2014)

Page 3: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide

…and accelerating its efforts to transition to a low CO2 footprint

Together we make the difference 3

European Union

Target: Reduce CO2 by 40% by 2030 vs. 1990 (43% for ETS)

Ambition: Reduce CO2 by 80-95% in 2050

European emissions (Mton CO2)

The Paris Agreement

Target: Limit global warming to 2oC vs. 1990

Aspiration: Limit global warming to 1.5oC

80% reduction

95% reduction

Source: Ministry of Economic Affairs, The Netherlands

Page 4: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide

Our mobility

Low emissions

Low fuel consumption

Electric vehicles

Reuse & recyclability

Society expects us to act responsibly and deliver health & prosperity

Together we make the difference 4

Our energy

Electrification

Renewables growth

Low CO2

Our food (packaging)

Fresh food

Aesthetic packaging

Safe (Bisphenol A free)

Recyclability

Our spaces

Climate neutral

Rapid construction

High-rise buildings

Design for disassembly

Efficient use of resources

Interconnectivity

Low cost of manufacture

Responsible sourcing

Page 5: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide

Customers become active creators in design & manufacturing of products

Together we make the difference 5

Customer

requirements

Product

features

Value chain

deconstruction

Manufacturing

models

• Customer role from passive recipient to active creator in product design

• Customers give feedback to manufacturer directly

• Changing role of intermediaries holding inventory due to closer customer-manufacturer relation

• Speed to market increasing

• Products increasingly customised • Smart features (connectivity) enabling

customer interaction to become standard

• Horizontal integration of production & data

• New manufacturing technologies (e.g. additive manufacturing)

Page 6: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide

Integration of production & data will enable sustainable manufacturing

Together we make the difference 6

Integrated

design & engineering

• Virtual product & process design • Collaboration across value chain

Horizontal integration

across value chain

• Optimisation across entire value chain, i.e. material flow, scheduling and quality

Vertical integration &

networked systems

• Integration of IT & automation components of one plant • Plant monitoring & maintenance management • Quality inspection and feedback

1

2

3

Page 7: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide Together we make the difference 7

Steel will be a material of choice, but Competes on “lowest environmental impact across life cycle”

Source: WorldAutoSteel

Page 8: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide Together we make the difference 8

Today, steel is a great choice due to its low CO2 emissions through the cycle

0

50

100

150

200

250

Hot

formed

steel

(Boron)

145

+41%

Manufacture and end of life

Use phase

153

Aluminium

204

Advanced

high

strength

steel

Glo

ba

l w

arm

ing

pote

ntia

l [k

gC

O2e

q]

1.LCA based on worldsteel LCA methodology and an automotive life cycle emissions model developed by University of California (Santa Barbara)

2.LCA input parameters: C-class car weight, ICE = 129gr CO2 /km, range 150.000km, no engine resize effect included, EU Al production figures.

Life cycle carbon emissions for a car body side impact structure 1,2

Page 9: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide Together we make the difference 9

Moving the clock forward – an illustration what it could look like beyond 2050

0

50

100

150

200

250

145

Hot

formed

steel

(Boron)

106

Aluminium

162

Advanced

high

strength

steel

Use phase

Hot

formed

steel

(Boron)

19

Manufacture and end of life

Aluminium Advanced

high

strength

steel

204

153

Aluminium Hot

formed

steel

(Boron)

Advanced

high

strength

steel

19 30

101

Glo

ba

l w

arm

ing

pote

ntia

l [k

gC

O2e

q]

Today Beyond 2025 Beyond 2050

Key assumptions:

• Vehicles shifted from Internal Combustion Engine to Electric (EV) in 20501

• Electricity coming from low-carbon grid electricity supply1

• Prospective scenario for the aluminium industry as outlined in report commissioned by EC2

• HIsarna in combination with carbon capture storage and utilisation3

1.Vehicle emissions: 2015: ICE = 129gr CO2 /km, 2025: ICE=78gr CO2/km, 2050: EV=8gr CO2/km assuming low carbon grid electricity supply of 50gCO2/kWh based on EU Transport GHG: Routes to 2050

commissioned by European Commission, 2010

2.Aluminium improvements based on Energy Efficiency and GHG Emissions: Prospective Scenarios for the Aluminium Industry commissioned by European Commission, 2015

3.Steel improvements based on Hisarna configuration in combination with carbon capture storage & utilisation

Prospective scenarios - Life cycle carbon emissions for a car body side impact structure 1,2,3

Page 10: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide

Opportunities from the circular approach

Together we make the difference

10

Responsible sourcing of raw

materials

Recyclability: design for

disassembly, reuse, etc

End of Use recycling

Reduce emissions during life

of vehicles

Maximise yields in all steps.

Low CO2 steelmaking

Use digital alignment

opportunities

Life extension of vehicles

Page 11: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide

Steels in Cars and Trucks 2017

Great track record: 5th conference

Great programme with many contributions that could serve demand of society and the circular approach:

Application of digital: simulations of production processes and properties

Lightweight cars: new advanced high strength steels, joining techniques

Electrification: advanced electrical steels

Product life extension: new surface coatings, corrosion resistance, improved fatigue

Great opportunity if Steel, Car & Truck associations, OEM’s, governments, research institutes and steelmakers all team up.

Together we make the difference 11

Only, Together we make the difference

Page 12: Together we make the difference - SCT2017 · PDF file•Virtual product & process design ... Together we make the difference ... • Prospective scenario for the aluminium industry

Tata Steel Slide

Title-slide

11:00 Opening of the SCT 2017