5/2014

Top Drives

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BAUER Deep Drilling providesreliable and customized top drivesolutions for the oil, gas and energy industry to improveproductivity and enhance operatorsafety combined with highest service and maintenance comfort.Adaptable to most mast designs,Bauer top drives are available as a basic power swivel or a completetop drive system with a variety ofoptions.

© BAUER Deep Drilling GmbH, 5/2014

Type TDK 80-500 EHoisting capacity 500 tn / 1,000,000 lbsHorse power rating 850 kW / 1,140 HPSpeed range 0 – 228 rpmMake-up / breakout torque 120,000 Nm / 88,507 ft-lbsMax. continuous torque @ 100 rpm 80,000 Nm / 59,004 ft-lbsMax. speed torque @ 228 rpm 29,000 Nm / 21,389 ft-lbsMax. braking torque 96,000 Nm / 70,805 ft-lbsWashpipe ID full passage 76 mm / 3“Pressure stage 517 bar / 7,500 psiIBOP pressure stage 1,034 bar / 15,000 psiWeight (approx.) 18,000 kg / 39,700 lbs

140

120

100

80

60

40

20

00 20 40 60 80 100 120 140 160 180 200 220 240

Torq

ue [k

Nm]

RPM [1/min]

Performance Curve

TDK 80-500 E

Benefits • Highest safety level• High performance

due to increasedtorque

• Robust design• High maintenance

comfort• Extended service

intervals • Components with

long life time• Low maintenance

costs• High reliability• Compact design• Very flexible in its

applicability

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Electric Top Drive TDK 80-500 E

© BAUER Deep Drilling GmbH, 5/2014

Main motor• AC motor, VFD controlled• Independent motor cooling system• Motor shaft is separated from gearbox• Less maintenance with easy exchangeable encoder

Gearbox• 2-stage gear• Low noise gearbox design – helical gearing• Optimized lubrication system – spray valves• Independent oil cooling system• Optional immersion heater (for cold working areas)

Mud line system• Ability to plug mud line on both sides of top drive

IBOP• Opens and closes the valves while rotating• No load on valve mechanism

Hydraulic system• On board HPU with high reaction speed• Permanent pressure supply increases efficiency and

safety level

Pipehandling• Powerful link tilt system – bidirectional

– Front: 3.5 t @ 1.4 m 7,716 lbs @ 4.6 ft– Back: 1.0 t @ 2.6 m 2,205 lbs @ 8.5 ft

• Radio measurement system of tilting links• Full 360° rotation – exact positioning by 0.1° steps• Prevention of racking board damages by integrated

mechanical stop• Equipped with link tilt sensors• Continuous angle adjustment of rotating link adapter

Backup wrench• Simple height adjustment• Easy maintenance of dies / inserts• Can be tilted for maintenance and easy use of iron

roughneck or manual tongs

Housing• Noise-reduction design• Equipped with service platforms

Guide rail system• 3 different types of integrated guide systems

– Telescopic mast– Mast with rear flange torque track– Mast with rear mid torque track

• Customized guide system on request

Temperature range• From - 40 °C up to + 55 °C

2,128 mm / 84 in

1,83

4 m

m /

72

in6,

397

mm

/ 2

52 in

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Hydraulic Top Drives

Design developments and process improvements may require thespecification and materials to be updated and changed withoutprior notice or liability. Illustrations may include optional equipmentand not show all possible configurations. These and the technicaldata are provided as indicative information only, with any errors andmisprints reserved.

905.719.2 5/2014© BAUER Deep Drilling GmbH

Top drive options• Customized guide rail

system• Customized transport

solutions• Service loops• VFD units • BAUER soft torque system

Services• Integration

services/support• Maintenance services• Worldwide spare and

wear parts availability• Technical assistance 24/7• Remote fault diagnosis

system• Training courses

BAUER Deep Drilling GmbHBAUER-Strasse 186529 SchrobenhausenGermanyTel. +49 82 52 97-0info@bauerdeepdrilling.comwww.bauerdeepdrilling.combauerdeepdrilling.com

TDK 65-500 H

TDK 32-150 H during assembly

General

Type TDK 32-150 H TDK 32-150 HT TDK 65-500 HHoisting capacity 150 tn 150 tn 500 tn

300,000 lbs 300,000 lbs 1,000,000 lbsHorse power rating 280 kW 338 kW 530 kW

375 HP 453 HP 711 HPSpeed range 0 – 177 rpm 0 – 173 rpm 0 – 180 rpm

Make-up / breakout torque 70,000 Nm 70,000 Nm 120,000 Nm51,629 ft-lbs 51,629 ft-lbs 88,507 ft-lbs

Max. continuous torque @ 83 rpm @ 86 rpm @90 rpm32,000 Nm 38,000 Nm 65,000 Nm

23,602 ft-lbs 28,027 ft-lbs 47,942 ft-lbsMax. speed torque @177 rpm @173 rpm @180 rpm

15,000 Nm 19,000 Nm 28,000 Nm11,063 ft-lbs 14,013 ft-lbs 20,652 ft-lbs

Max. braking torque 70,000 Nm 70,000 Nm 120,000 Nm51,629 ft-lbs 51,629 ft-lbs 88,507 ft-lbs

Washpipe ID full passage 76 mm 76 mm 82,5 mm3“ 3“ 3 1/4“

Pressure stage 345 bar 345 bar 345 bar5,000 psi 5,000 psi 5,000 psi

IBOP pressure stage 1,034 bar 1,034 bar 1,034 bar15,000 psi 15,000 psi 15,000 psi

Weight (approx.) 7,000 kg 7,000 kg 20,000 kg15,400 lbs 15,400 lbs 44,100 lbs

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