torch wizard nozzle cleaning · pdf file5750 marathon drive • jackson, mi 49201 •...

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5750 Marathon Drive • Jackson, MI 49201 • (517) 782-8040 • Fax (517) 782-8039 www.wire-wizard.com Picture shown with options: • Mounting Stand w/Catch Pan • FRL (Filter - Regulator - Lubricator) • Wire Cutter • Tool Center Point • 7-Pin Connector • Anti-Spatter Spray Unit • Bulk Spray Kit The Torch Wizard™ Automatic Robotic & Semi-Automatic Nozzle Cleaning Stations assist in maintaining quality and productivity in your MIG welding cell by removing spatter build-up in the gas nozzle. Anti-Spatter (Blue Magic ) is applied via the center of the cutter which allows for "reaming" and "spraying" the nozzle simultaneously for shorter cleaning cycles and higher part production. The Torch Wizard Twin™ is designed for twin arc torches — it automatically switches from one nozzle to the other, quickly and effectively cleaning both tips. The Torch Wizard II™ is designed for semi-automatic welding situations, requiring only compressed air to operate, it removes spatter build-up in one swift motion. All stations come with a 1 year warranty. See back for Reamer Blades and Optional Accessories Made in U.S.A. EL-NCS-WCS-SA Stand Alone Wire Cutter Dual blade reamers along with powerful motor (11% more torque than other stations) provide fast and efficient cleaning Adjustable feed rate provides optimal cleaning results Utilizes bulk quantities of anti-spatter solution saving money and frequent downtime associated with filling the reservoir Adjustable V-Block allows for all nozzle O.D.’s The Torch Wizard Twin™ automatically switches from one nozzle to the other, effectively cleaning both tips on twin arc torches Specially designed for semi-automatic welding, it cleans the nozzle bore, nozzle face, diffuser and contact tip face in one easy motion Built to give long service with cast aluminum housing Requires only compressed air to operate Both single and double flute reamer blades are available Torch Wizard II in use EL-MNCS-A Torch Wizard II™ Semi-Automatic Nozzle Cleaning Station 5GMK 5 Gallon Manifold Kit for Reaming Stations Torch Wizard Nozzle Cleaning Stations Torch Wizard™ & Torch Wizard Twin™ Features & Benefits: Torch Wizard II™ Features & Benefits: Torch Wizard™ with Accessories EL-NCS-A-TA Torch Wizard Twin™ Twin Arc Nozzle Cleaning Station Last Revised: 3/7/08

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5750 Marathon Drive • Jackson, MI 49201 • (517) 782-8040 • Fax (517) 782-8039www.wire-wizard.com

Picture shown with options:• Mounting Stand w/Catch Pan• FRL (Filter - Regulator - Lubricator)• Wire Cutter• Tool Center Point• 7-Pin Connector• Anti-Spatter Spray Unit• Bulk Spray Kit

The Torch Wizard™ Automatic Robotic & Semi-Automatic Nozzle Cleaning Stations assist in maintaining quality and productivity in your MIG welding cell by removing spatter build-up in the gas nozzle. Anti-Spatter (Blue Magic™) is applied via the center of the cutter which allows for "reaming" and "spraying" the nozzle simultaneously for shorter cleaning cycles and higher part production. The Torch Wizard Twin™ is designed for twin arc torches — it automatically switches from one nozzle to the other, quickly and effectively cleaning both tips. The Torch Wizard II™ is designed for semi-automatic welding situations, requiring only compressed air to operate, it removes spatter build-up in one swift motion. All stations come with a 1 year warranty.

See back for Reamer Blades and Optional Accessories

Made in U.S.A.

EL-NCS-WCS-SAStand Alone Wire Cutter

Dual blade reamers along with powerful motor (11% more torque than other stations) provide fast and efficient cleaning Adjustable feed rate provides optimal cleaning resultsUtilizes bulk quantities of anti-spatter solution saving money andfrequent downtime associated with filling the reservoirAdjustable V-Block allows for all nozzle O.D.’sThe Torch Wizard Twin™ automatically switches from one nozzle to the other, effectively cleaning both tips on twin arc torches

Specially designed for semi-automatic welding, it cleans the nozzle bore, nozzle face, diffuser and contact tip face in one easy motionBuilt to give long service with cast aluminum housingRequires only compressed air to operateBoth single and double flute reamer blades are available

Torch Wizard II in use

EL-MNCS-ATorch Wizard II™Semi-AutomaticNozzle Cleaning Station

5GMK5 GallonManifold Kitfor ReamingStations

Torch Wizard™ Nozzle Cleaning Stations

Torch Wizard™ & Torch Wizard Twin™ Features & Benefits: Torch Wizard II™ Features & Benefits:

Torch Wizard™with Accessories

EL-NCS-A-TATorch Wizard Twin™

Twin Arc Nozzle Cleaning Station

Last Revised: 3/7/08

5750 Marathon Drive • Jackson, MI 49201 • (517) 782-8040 • Fax (517) 782-8039www.wire-wizard.com

EL-NCS Base Unit Includes: • Reaming Station • No Anti-Spatter or Wire Cutter Option

EL-NCS-A Base Unit Includes: • Reaming Station • Anti-Spatter Spray System through the Nozzle • Wire Cutter Option Available

EL-NCS-AC Base Unit Includes: • Same as EL-NCS-A only w/extra valve for wire cutter

Each of the base units require a reamer bit, a power/ control cable and an FRL. The reamer bit required is based on the I.D. of the gas nozzle being used.

Part # Description EL-NCS-Stand 36" Stand with Drip Pan (custom heights available)

EL-NCS-FRL Filter, Regulator & Lubricator (EL-NCS)EL-NCS-A-FRL Filter, Regulator & Lubricator (EL-NCS-A)EL-NCS-PBA Bulk Anti-Spatter Kit AdapterEL-NCS-TCP Tool Center PointEL-NCS-TCP-F Fanuc Tool Center Point AdapterEL-NCS-WCS Wire CutterEL-NCS-WCS-SA Stand Alone Wire CutterEL-NCS-CC5-20 5 Pin, 20 ft. Power/Control Cable (longer available)

EL-NCS-CC7-20 7 Pin, 20 ft. Power/Control Cable (longer available)

Nozzle Cleaning Station ReamersEL-NCS-13MM 13mm 2 Flute Reamer BladeEL-NCS-TL-13MMF 13mm 1 Flute Tall Reamer Blade, Female ThreadsEL-NCS-TS-13MMF 13mm 1 Flute Short Reamer Blade, Female ThreadsEL-NCS-TS-13MM 13mm 1 Flute Short Reamer Blade, Male ThreadsEL-NCS-13MM-FCS 13mm Face Cleaner for Short Reamer BladeEL-NCS-15MM 15mm 2 Flute Reamer BladeEL-NCS-50-M 1/2" 2 Flute Reamer Blade, Male ThreadsEL-NCS-500 1/2" 2 Flute Reamer Blade, Female ThreadsEL-NCS-TL-50 1/2" 1 Flute Tall Reamer Blade, Male ThreadsEL-NCS-TL-50F 1/2" 1 Flute Tall Reamer Blade, Female ThreadsEL-NCS-TS-50F 1/2" 1 Flute Short Reamer Blade, Female ThreadsEL-NCS-TS-50 1/2" 1 Flute Short Reamer Blade, Male ThreadsEL-NCS-50-FC 1/2" and 13mm Nozzle Face Cleaner for All Types EL-NCS-625 5/8" 2 Flute Reamer Blade, Female ThreadsEL-NCS-TL-62 5/8" 1 Flute Tall Reamer Blade, Male ThreadEL-NCS-TL-62F 5/8" 1 Flute Tall Reamer Blade, Female ThreadEL-NCS-TS-62 5/8" 1 Flute Short Reamer Blade, Male ThreadsEL-NCS-TS-62F 5/8" 1 Flute Short Reamer Blade, Female ThreadsEL-NCS-62-FC 5/8" Nozzle Face Cleaner for All SizesEL-NCS-750 3/4" 2 Flute Reamer Blade, Female ThreadsEL-NCS-BRUSH Nozzle BrushEL-NCS-BRUSH-M Nozzle Brush Mandrel

Made in U.S.A.

Torch Wizard Reamers & AccessoriesBase Unit Descriptions:

Optional Equipment & Accessories:

We strongly recommend you use Blue Magic™ Anti-Spatter Solution for better cleaning and to prevent erosion. For more information, refer to the Wizard Shield product line.

Nozzle Brushwith Mandrel

Nozzle Face Cleanerwith Reamer Blade

2 Flute Reamer Blade

Single Flute Reamer Blade

Torch Wizard Reamers & Accessories

Tool Center Points

Fanuc (left)Standard (right)