torit cyclone manual
TRANSCRIPT
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Installation,
Operation, and
Service Information
Installation
and Operation Manual
Cyclone
Models 12, 16, 20, 24, 30, 36, and 44
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Application of Dust Control Equipment
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Contents
p~ p~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOa~~ p KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKPa KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKQ
m ~ f r KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKQo~ ~ p~ f~KKKKKKKKKKKKKKKKKKKKRl~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSf ^~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSf~~ ` ~ m KKKKKKKKKKKKKKKKKKKKKKKKKSf~~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKT
p pI d~Jj r KKKKKKKKKKKKTr i~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKT
o fKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTe f~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKT
p~~ b KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKUc ^KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKU
_~ ~ i ^ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKU` f~~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKVm m~ f~~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKV
^~ `~ f~~ KKKKKKKKKKKKKKKKKKKKKKKKKNNf q~ ^ KKKKKKKKKKKKKKKKKKKKKKKKKKKNNRRJd~ a m~La a m~KKNO
b~ f~~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNPl~ b KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNQ
c _~ f~~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNQp e f~~KKKKKKKKKKKKKKKKKKKKKKKKKKKNSp ^ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNS^~ f~~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNT
b s KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNUm~ p~Jr `KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNUp f~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNV
l~~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNVqKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOMp k KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOO
t~~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOQ
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation
which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.NOTICE
j k | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | p~ k | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
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| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
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Data Sheet
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Rating and Specification Information
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S
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Operation
^ ~ J~ ~ ~ ~ ~K q ~ ~ ~~ K `~
~ ~ ~ ~ ~ K `~ ~ ~ ~ ~J~ K q ` ~ ~ K
power pack
clean-air
outlet
cycloneassembly
cabinet
base
dirty-airinlet
helicalbaffle
innercone
r l~
Inspection on Arrival
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Installation Codes and Procedures
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NOTICE
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T
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Installation
Site Selection, Grade-Mounted Units
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Rigging Instructions
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Suggested Tools & Equipment
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Hoisting Information
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U
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Standard Equipment
p~~ NOI NSI OQI ~ PM ~ ~I ~ RRJ~ ~~I ~ ~ ~K j PS
~ ~ NO PM ~ ~K j QQ ~ ~I ~I ~ ~K
Field Assembly
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Base and Leg Assembly
NK m ~ ~ ~I I ~ ~ ~ K
OK r ~ ~ K ^~ ~ NLOJNP N NLQJ K a ~~K
1. Attach legs to base.2. Attach cross bracing.3. Turn leg and cross brace assembly upright.4. Position on anchor bolts.5. Level base and tighten all hardware
All Leg and Cross Brace Bolt Details:
1/2-13 x 1 1/4-in Hex Bolt1/2-in flat washer1/2-in hex nut
_~ ~ i ^
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NOTICE
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V
` a `I j NO QQ
Cyclone Installation
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Models 36 and 44
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QK i ~ ~ K
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Power Pack Installation
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` ~ ~ ~ ~ ~ K _ ~ QRK q ~ I ~J NLQJOM PLQJI ~JK a ~ QRK
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NK ^ ~~ ~ K
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NOTICE
NOTICE
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NM
a~ `~I fK
1. Wrap an adjustablestrap tight around thecyclone's cone.
2. Use a crane to lift the cyclone from the pallet and lay it on the floorhorizontally.
3. Attach chain shackles to the eyebolts on flanged units or to the lifting lugson welded units.
4. Attach chains to the shackles and secure to the upper portion of the conewith adjustable straps.
shackle
chain
adjustable
strap
spreaderbar
liftingsource
adjustablestrap
cone
blowerhousing
5. Using a crane, lift the cyclone and position over base and lower slowly.
6. Use drift pins to align the holes in the cyclone's bottom plate and thebase.
7. Fasten securely using 3/8-16 x 1 1/4-in bolts, washers, and hex nuts.
1. Apply sealant to the inside edge of thebolt pattern on the top of the blowerhousing.
2. Using a crane, lift the power pack intoposition over the blower housing andlower slowly.
3. Secure power pack to blower housingusing the tread-cutting screws provided.
4. Manually rotate blower wheel to ensureadequate clearance between the blowerwheel and housing.
sealant
powerpack
eyebolt
flange
Power Pack Installation
NOTICETo ensure vertical stability, secure chains to uppercone using adjustable straps.
` f~~
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NN
` a `I j NO QQ
Adapter Collar Installation
NK ^ NLQJ ~ J ~~ ~
~~ ~K
OK c~ ~~ PLUJNS N NLQJI ~I ~ K q ~~ K
Inlet Transition Assembly
NK ^ NLQJ J ~~ `
~K
OK ^ ~ ~ ~ ~ NLQJOM RLUJI ~I ~ K
3/8-16 x 1 1/4-inhex bolt
1/4-indiameterrope-typesealant
adapter3/8-16hex nut
3/8-inflat washer
^~ `~ f~~
1/4-in diameterrope-type sealant
1/4-20 x 5/8-inhex nut
1/4-20 x 5/8-inhex bolt
1/4-inlock washer
1/4-inlock washer
f q~ ^
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NO
a~ `~I fK
55-Gallon Drum Pack and Double Drum Pack
Installation
q ~ ~ JI ~~ RRJ~ ~ ~ ~ ~ ~ ~K ^ ~ ` ~~~K m~ ~ ~ ~~ ~~ ~ ~ ~K f ~ ~ I ~ K
NK m~ ~ ~I K
OK ` ~~ ~ ~ K p ~K
Double Drum Pack
NK ^~ vJ~ ~~ ~ ~ ~K
OK ` TJ ~ vJ~ ~ K p ~K
PK o~ p O vJ~ ~ K
Single Drum Installation
drum cover
optional latch
customer-supplied55-gallon drum
hose clamp
flexible hose
adapter collar
hose clamp
Double Drum Installation
adapter collar
hose clamp
hose clamp14 x 7 x 7-in Yhose clamp
flexible hose
flexible hose
RRJd~ a m~
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NP
` a `I j NO QQ
PK f ~ ~~I ~ ~ ~ ~ ~ ~ ~
K s~ ~K
q ~I J~ W
c ~~ ~~Kq ~I J~ W
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Electrical Installation
b~ ~~ ~ ~
~ ~ ~ ~~
~~ ~ ~ Ki ~ ~~ K
a ~ ~ ~~~ ~ ~ ~~K
^ ~ ~ I ~ I ~ ~~ k~~ b `I kcm^ kK TMJ~ K
` ~ ~ ~~ ~ ~K
q ~~ ~ ~ ~~ K p ~ ~ ~K
f ~ ~JI ~ ~~~ ~ ~~ ~ ~ ~~ m~ gI ^ QPM k~~b~ `I kcm^ kK TMJ~ K ` ~ ~ ~ ~ ~~ ~K
o ~~ ~ ~ K
NK t ~ K
OK s~ ~ ~~ ~ ~ ~ K q ~ ~ ~ ~ K l J I ~ K
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Optional Equipment
Filter Bag Installation
m~
~~ ~ ~ ~ ` K^~ ~ ~ ~ ~` ~ ~~ ~ ~~ ~~K q ~~~ ~ ~ ~ ~ ~ ` ~ ~~ ~ ~~K
q ~~ ~~
~~ K i~ ~ ~ ~ ~~ ~ ~ ~K
q ~ ~ ~ ~Kj NOc_ ~ NSc_ ~ ~ I ~~I ~ ~ ~K i~ ~~ ~ ~ ~I ~I J~
~I ~I ~ ~KNK ^ NLQJ ~ J ~~
~ ~ ~ ~~K p NLQJOM PLQJ I~I ~ K
OK f~ ~ ~ K
PK m ~ ~ ~ ~ ~ ~ ~ ~K
l ~
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NOTICE
NOTICE
RK l I
~ ~ ~K r~~ ~ ~ ~ ~ ~ K
q ~ ~ ~ ~~ K c~
~~ ~ ~ ~~K
`~ a~ ~~K
a~ `~I fK
NQ
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1/4-in diameterrope-type sealant
transition
gasket
elbow
hoseclamp
filterbag
Models 12 and 16
Models 20, 24, and 30
1/4-in diameter rope-type sealant
transition
sealant
manifold assembly
end plate
filter bags
Models 36 and 44
extension
transitionsealant
manifold assembly
endplate
filterbags
1/4-in diameter rope-type sealant
c _~ f~~
` a `I j NO QQ
NR
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Surge Hopper Installation
NK f~ ~ ~ `
f~~ m~ NMK
OK ^ NLQJ ~ J ~~ ~ ~K
PK r PLUJNS N NLQJ I ~I ~ I ~K
QK ^ NLQJ ~ J ~~ ~ ~K
RK r PLUJNS NJ I ~I ~
I K
`~ a~ ~~ ~ ~
~ ~K
Silencer Assembly
NK c NO ~ NSI ~
~ ~ ~ ~K l ~ I ~ NLQJ~ J ~~ ~ ~ ~K
OK ^ ~ ~ ~ NLQJOM PLQJ I ~I~ K
PK o~ p N ~ O ~~ K
QK q ~ ~ K
1/4-in diameterrope-typesealant
surge hopper
cone
surge hopper
1/4-in diameterrope-typesealant
rotary valve
p e f~~
transition
gasket
elbow
silencer
gasket
Cyclone 12 and 16
p ^I ` NO ~ NS
NOTICE
a~ `~I fK
NS
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Attenuator Installation
NK c NO ~ NSI ~
~ ~ ~ ~~~K l ~ I ~NLQJ ~ J ~~ ~ ~ ~K
OK ^ ~ ~ ~ NLQJOM PLQJ I ~I ~ K
discharge
1/4-in diameterrope-type sealant
elbow
silencer
Cyclone 20, 24, 30, 36, and 44
1/4-in diameterrope-type sealant
p ^I ` OM QQ
transition
gasket
discharge
Cyclone 12 and 16
1/4-in diameterrope-type sealant
attenuator
^~ f~~I ` NO ~ NS
discharge
transition
1/4-in diameterrope-type sealant
attenuator
Cyclone 20, 24, 30, 36, and 44
^~ f~~I ` OM QQ
` a `I j NO QQ
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Preliminary Start-Up Check
NK ` ~ ~ ~~K
OK ` ~ ~ ~
~ K
PK ` ~ ~ ~ ~ ~ ~ lcc K
QK ` ~ ~ ~ ~ ~ ~ ~ K
RK ` ~ ~ ~ ~ ~ ~I K
SK q lk ~ K
TK q ~ lk lcc ~ ~~ ~ ~K
q ~I J~ W
c ~~ ~~K
q ~I J~ W
q ~ lcc ~ ~
~ ~ J J ~K
Explosion Vents
m~ ~~ ~
~~ ~ K
q ~~ ~ ~ ~ ~ ~ ~K
q ~~ ~ ~ ~ ~ ~~ ~ ~~K
p~~ ~
~~ K
o ~ ~~I I ~~K c~ ~K
b ~ ~~ I I II ~~I ~ ~~ ~~ ~ ~ K b ~~ ~ ~ ~ kcm^JSUI ~ ~~
I ~K
`~ a~ ~~ ~~ ~~ qK
NOTICE
a~ `~I fK
NU
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Service Information
Operational Checklist
NK ` ~ ~ ~ ~
~ ~ I I ~ ~ ~ ~K
OK j ~ ~ K
PK j ~K b ~ OLP K h ~~ ~ NMJ K p p~ `a~ ~K
QK q ~ lcc ~ ~~ ~ ~ ~ ~ K f ~~ ~
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RK r ~ ~ I ~ ~ ~K f ~ ~ ~ ~K
SK c ~~ ~~K `~ ~~ ~~ ~ ~K
a
~ ~K
a ~ ~ I RRJ~ K j ~~ K
NOTICE
` a `I j NO QQ
NV
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Troubleshooting
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a~ `~I fK
OM
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melborP esuaCelbaborP ydemeR
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tnempiuqerofetasnepmocotwolfriaesaercnI.noitalucricrianwostisetaerctaht
` a `I j NO QQ
ON
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etaD demrofrePecivreS setoN
Service Notes
a~ `~I fK
OO
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a~ ~I fK ~ ~ ~~ I I ~ ~J~ ~K l ~~ ~~I ~ I J~ ~~I ~ ~K
The Donaldson Torit Warranty
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