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Torrefied Biomass as Clean Coal Replacement Fuel Forest Resources Assoc. 2012 Western Region Spring Meeting Stevenson, Washington May 2, 2012

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Page 1: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Torrefied Biomass as Clean Coal

Replacement Fuel

Forest Resources Assoc. 2012 Western Region

Spring Meeting Stevenson, Washington

May 2, 2012

Page 2: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

TorrB™ torrefied biomass @ 6.9 cents per kwh

COAL @ 8.1 cents per kwh

with emission control

The Opportunity: Torrefied biomass coal replacement fuel

Page 3: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Power Plants to be Closed

EPA regulations are shutting down nearly 10% of coal energy.

Page 4: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

• The process of roasting biomass at a high temperature (250 to 350 degrees Celsius) in the absence of oxygen.

Torrefaction

Torrefied juniper Juniper waste wood

Page 5: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Torrefied Biomass Advantages

• Higher BTU per pound than hog fuel or pellets • Requires less energy to grind than traditional wood pellets • Heat from burning volatile exhaust gases coming out of

torrefaction is used in the process, resulting in a cleaner process which needs less energy

• Is water resistant, unlike wood pellets

Page 6: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

• Transports in open railcars; stored outdoors

• TorrB™ tested at 100% direct replacement

• Is easily pulverized, just like coal

• Burns at similar BTU value to coal

Torrefied Biomass as Coal Replacement Fuel

Page 7: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Competition/Competitive Advantage

HM3 Energy appears to be the only company to have: • Waterless dirt removal and hydrophobic densification

technologies. • Won 3 highly competitive grants: USDA-SBIR Phases I and II

and US Endowment for Forestry and Communities.

“ HM3 Energy appears to be farther along in development than other US torrefaction companies.”

Biomass Power & Thermal, September 2011

6 provisional patents filed.

Page 8: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Awards & Accomplishments

• USDA SBIR Phase I Grant $90,000 in 2010 For development of biomass waterless dirt removal system

• US Endowment for Forestry and Community Award $241,000 in 2010

For construction and operation of pilot plant

• USDA SBIR Phase II Grant $460,000 in 2011 For equipment design and testing for commercialization

• National Clean Tech Open Competition Award $10,000 in 2011 as one of 18 finalists out of over 1,000 applicants nationwide.

• Oregon BEST Grant $85,000 in 2012 in partnership with Oregon State University.

• Six Patents Pending

Page 9: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Validation – Product/Technology

SUCCESSFUL TEST BURNS performed at Western Research Institute, Laramie, WY with 10 to 50% TorrB biomass/coal blends, then 100% TorrB biomass in place of coal.

LETTER OF ENGAGEMENT received from Portland General Electric to perform major test burns, in their Boardman, OR coal-fired plant.

Page 10: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Present Development Status

• Status of Bench Scale Tests for Process Optimization 1. Determined torrefaction conditions 2. Determined densification conditions 3. Optimizing the pressure drop and temperature distribution across

torrefaction reactor –

• Functional design of the demonstration plant layout (6 tons/day) and equipment completed ($2 million needed to complete the plant construction)

• Functional design of the first commercial plant layout (130 tons/day) and equipment design completed

• Target date for first commercial plant: Feb 2013

Page 11: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Torrefaction

Page 12: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Torrefaction Mass and Energy Balance

Natural Gas (Start up only)

VAPOR BURNER

DRYER TORREFIER

BRIQUETTER

Torrefied Biomass

Hot Gas

Hot Gas Ho

t Gas

Biomass

200 BTU

800 BTU

600

BTU

Biomass

0.3

LBS

80

0 BT

U

30% Moisture 1.3 LBS 8,000 BTU 10% Moisture

1.1 LBS 8,000 BTU

0% Moisture 0.7 LBS 7,200 BTU

Torrefied Briquettes 0% Moisture 0.7 LBS 7,200 BTU

Hem

i-Cel

lulo

se V

apor

Electricity to Motor

Electricity to Motor

Wood is composed of cellulose, hemi-cellulose and lignin. Hemi-cellulose is approx. 30% of wood weight and 10% of wood energy. When wood is heated to torrefaction temperature without air, hemi-cellulose will vaporize and come out of the torrefied wood. The vapor is burned and energy from the burning vapor is used to dry the incoming wood chips and to heat the torrefier.

Page 13: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood
Page 14: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

• Traditional pellets must be kept dry in storage and transit

• Torrefied pellets or briquettes can be stored outside & hauled in open hopper rails cars

• Cost difference for shipment overseas = $50 per ton

Shipping Advantages

Page 15: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Oregon is the # 1 timber production state in U.S.

Biomass in Oregon

• 60% owned by Federal Government

• 35% privately owned • 5% owned by tribes

Half of Oregon has forests:

Page 16: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Forest Restoration Efforts

• Less than 10% of growth on federal forest lands, and 75% of growth on private forest lands are harvested each year.

• Overstocked federal forests need thinning to restore forest health.

• Some private timber needs restoration

• HM3 Energy provides a market for residual & low-grade wood.

Page 17: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Suppliers to HM3 Energy

• Quicksilver • Bar 7A • T-2 • Craig Woodward • and others

Major biomass collectors in Central Oregon:

Page 18: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Prineville Biomass Assessment Total available biomass, green tons (40% MC) 2010 2011 Est. Annual

Source Assuming $50/bdt price

Slash from commercial timber harvest

Deschutes NF (40%) 19,900 n.a. 25,000

Ochoco NF (100% of Crook County) 8,000 n.a. 10,000

Private timberland (Crook & Jefferson, 40% of Deschutes)

10,900 11,000

Pre-commercial thinning & fire hazard fuels reduction

Deschutes NF 23,100 29,100 30,000

Ochoco NF 11,050 9,700 12,000

Private timberland & rangeland n.a. n.a. 150,000

Rangeland restoration

BLM - Prineville 20,151 25,000

Crooked River Nat’l Grassland 12,500 12,500 18,000

Residual from sawmills & chip operations

Total biomass (green tons) 281,000

Page 19: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Team

• Hiroshi Morihara, Ph.D., ME, president. Co-inventor of process that manufactures purest polysilicon in the world. Past president of 2 Bay Area biotech companies. • Bill Breneman, MSChE, PE and MBA, process engineering manager. Co-inventor of same polysilicon process. 30+ years experience in chemical plant design, construction and operation. • David Carter, BSChE, project manager. 20 + years experience in project management, plant operation and maintenance. • Andrew Green, BSMetE, project engineer. 15 years experience in semiconductor device design and manufacturing. Built pilot torrefaction system. • Howard Dawson, Ph.D. Chemistry, IP manager. 30+ years experience in wood chemistry. Consults internationally. • Warren Shoemaker, MBA, business development manager. 20+ years experience in biomass feedstock and contract negotiations.

Page 20: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Question & Answer

HM3 Energy, Inc. Gresham, Oregon

503.674.3380

www.hm3e.com

Warren Shoemaker

503.867.4849

Page 21: Torrefied Biomass as Clean Coal Replacement FuelTorrefied Biomass Advantages •Higher BTU per pound than hog fuel or pellets •Requires less energy to grind than traditional wood

Transport & Power Plant Feeding

Cost Comparison between Raw Pellets & TorrB Torrefied Briquettes

TorrB (0.74 Tonne = 17 GJ)

Raw Pellets (1 Tonne = 17 GJ)

Covered Storage & Handling

Outdoor Storage & Handling

North American Port

20% more ENERGY DENSE

Asian Port

Covered Transport

Open Transport

Outdoor Storage at Power Plant

Covered Storage at Power Plant

Use Existing Feeding System

Build New Feeding System

Cost per 17 Gigajoule of ENERGY for Feeding and Transport: Raw Pellets = US $93 TorrB = US $43

Covered Storage & Handling

Outdoor Storage & Handling

$18

$18

$6

$6

$7 $8

$0

$7

$0 $5

Shipping Raw Pellets:

Shipping Raw Pellets:

$35

$26