total dark meat deboning solutions
DESCRIPTION
Foodmate offers Total Dark Meat Deboning Solutions:OPTI Thigh DebonerOPTI PLUS · PLUS XL Leg ProcessorsOPTI FH Cross-Cut Halving MachineOPTI LTD Leg, Thigh and Drumstick Deboning SystemTRANSCRIPT
Total Dark Meat Deboning Solutions
ABOUT US FOUNDED IN 2006 · NETHERLANDS
Founded by industry experts, with a track record of
providing effective and user-friendly poultry
processing equipment that offer a fast ROI.
2010 · FOODMATE US, INC. ESTABLISHED
Located in Ball Ground, Georgia
31,000 sq. feet sales and support center.
ABUT US Employees
Our employees are the foundation of our company
Today we have 75 employees in Holland and USA
Over 75% of our employees have been in the Industry
for over 20 years
ABOUT US
ABOUT US Mission and Vision To ensure 100% customer satisfaction in all aspects of our business Help our customers and the industry by developing new equipment that has a fast ROI, is easy to maintain and work on, so that it can continue to perform efficiently during its life-cycle We are client-focused, flexible and easy to work with. We believe in keeping it simple: we achieve our goals by helping you achieve yours.
ABOUT US
PRODUCT LINE DARK MEAT DEBONING SOLUTIONS Thigh deboning Whole leg deboning Trimming solutions Yield Management Solution All Dark Meat Deboning Solutions could be enhanced with the use of Foodmate/ChickSort GRADING AND WEIGHING SOLUTIONS.
Foodmate | Total Dark Meat Deboning Solutions
OPTI LTD Dark Meat Deboning System
OPTI LTD | Leg, Thigh and Drumstick Deboning System
Can debone whole legs, thighs and or drums without making any
adjustments or changing parts
Total Dark Meat Deboning System OPTI LTD
SOLUTION
Key Benefits › Excellent yields
› Debones 100 whole legs, thighs or drumsticks per minute
› Designed to debone any size bird
› Minimal bone content – less trimming required
› Can process both left and right legs at the same time
› High output per operator
› Low cost of ownership
› Simple all-mechanical design, user-friendly and easy to maintain
Total Dark Meat Deboning System OPTI LTD
OPTI LTD: 8 steps to finished product:
Total Dark Meat Deboning System OPTI LTD
Step 1 | Whole Leg Loading Station
Step 2 | Tendon Cutting Station
Step 3 | Drum Meat Scraping Station
Step 4 | Drum Bone Separation Station
Step 5 | Drum Bone Unloader
Step 6 | Thigh Hanging Station
Step 7 | Thigh Meat Scraping Station
Step 8 | Meat Discharge Station
Finished Product | high quality deboned dark meat with only a few
trimmers and inspectors required.
It removes the meat with low bone content left in the meat, leaving
the pin bone on the drumstick.
Typical OPTI LTD Dark Meat Deboning Process Layout
Total Dark Meat Deboning System OPTI LTD
OPTI Thigh Deboner •
OPTI Thigh Deboner
100 thighs per minute | 21% potential labor reduction* | 4% yield increase* * Figures represent results achieved in recent internal studies performed at Foodmate R&D Department. Studies compared FM OPTI TD with multiple manual
systems. Contact us for full disclosure.
Total Dark Meat Deboning System OPTI Thigh Deboner
SOLUTION
Key Benefits › Improves Yield
› Allows for easy loading and operating
› Optional Integrated Skinner
› Provides a hand-cut meat appearance
› Eliminates bone shattering or fragmenting
› Reduces trimming and inspection time
› Increases output per person
› Reduces labor with the all mechanical design
› Reduces operating and maintenance costs
Total Dark Meat Deboning System OPTI Thigh Deboner
SOLUTION
OPTI Thigh Deboner | Thigh Holding Unit
SOLUTION
OPTI Thigh Deboner | Tendon and muscle cutting assembly
SOLUTION
OPTI Thigh Deboner | Meat Pull Down
SOLUTION
OPTI Thigh Deboner | Oyster Tendon Cutting Unit
Typical OPTI Thigh Deboning Process Layout
Total Dark Meat Deboning System OPTI Thigh Deboner
Total Dark Meat Deboning System OPTI Thigh Deboner | User List
Customer Location Baiada Australia Cooreman Belgium Olymel Brampton Canada Sunrise Canada Pac-Rite Canada Cargill (2 systems) Canada Gastronome Luché France Plus Food Korea PlusOne (2 systems) Korea Shin Woo Korea SuperDrob Poland 2 Sister Storteboom B.V. the Netherlands Beypilic Turkey Erpilic (3 systems) Turkey Koch Foods Montgomery, AL USA Perdue Millford, DE (2 systems) USA Pilgrims Russellville, AL USA Pilgrims DeQueen, AR USA Pilgrims Gainesville, GA USA Wayne Farms, Laurel MS USA
OPTI FH Cross-Cut Halving Machine •
OPTI FH Cross-Cut Halving Machine •
Key Benefits › Does not cut into keel tip
› 3-4 rib count on front half
› Allows for consistent and straight cuts
› Cut can be adjusted to help increase leg quarter yield
› Eliminates the need for pre-cutting machine
› Integrates easily into existing frame or flex cut-up system (Foodmate or any other brand)
› Allows for easy adjustment and easy maintenance due to the simple construction
OPTI FH Cross-Cut Halving Machine •
Using two blades instead
of one large blade gives
a straighter cut across
the hips and gives more
control over the number
of ribs that stay
attached to the front
half.
SOLUTION OPTI PLUS | OPTI PLUS XL Leg Processors
SOLUTION
OPTI PLUS | OPTI PLUS Leg Processors
Self-Adjusting Pneumatic Cylinder
Key Benefits › High Yield
› Low bone content› High percentage of “white knuckles”
› Increases flexibility by accommodating a wide size range
› Integrates into existing frame or flex type cut up systems
› Very heavy duty and durable design
› User friendly – only requires minor adjustments
SOLUTION
Self-Adjusting Pneumatic Cylinder
OPTI PLUS | OPTI PLUS Leg Processors
WHY FOODMATE •
· Simple, effective and reliable solutions · Proven technology · Low and easy maintenance · Decades of experience in cut up,
deboning, grading and weighing · Ambitious team with a “keep the customer happy” attitude
Foodmate US 300 Wilbanks Drive, Ball Ground GA 30114 P: 678 819 5270 | F: 678 819 5273 [email protected] · foodmateusa.com