total sand controland compact sand plant. contents the rotocontrol rtc106 maxcool – cooler mixer...
TRANSCRIPT
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Total Sand Control and
CompactSand Plant
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CONTENTS
The Rotocontrol RTC106
MAXCOOL – Cooler Mixer
The Compact Sand Plant
Supervisory Control System
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ROTOCONTROL
RTC 106
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RTC GENERAL PRINCIPLE
The Rotocontrol continuously controls the quality of your green sand for• compactibility• green compressive strength
The Rotocontrol takes a sample in your mixer during the cycle.
The Rotocontrol system automatically drives water bentonite and cool dust
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The RTC comprises of:
A sand Sampling Device
A Sand Measuring Machine
A Temparature Probe
A water measuring system
A PC with specific supervision Control System
A calibration set
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MAXCOOLThe Mixer Cooler
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MAXCOOL Mixing PrincipleThe Maxcool is a Mixer Cooler working in ambient temperature and pressure.
The speeds of the Maxcool are controlled by electronic variable speed control.Less electricity needed.
Better mixing efficiency leading to decrease in binders consumptions
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MXC COOLING PRINCIPLE
The cooling system work with a Fan and Suction.
For cooling at the beginning of the cycle you put some water for the evaporation in function of the sand temperature.
The cooling regulation is controlled by probes of temperature with the rotocontrol.
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MXC PARTS
A weighing hopper
Temperature probes
A Cooler Mixer Shell
A RTC 106 with supervision
A high pressure Fan
A pneumatic dosing system for additives
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THECOMPACT SAND
PLANT
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COMPACT SAND PLANT PRINCIPLE
A new concept• Two functions mixer and cooler in one
single unit• Simplication of sand plant• Better quality improvement• Reduction of consumption: power,
water, additives
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The intallations in working all over the world show clearly the cooling and mixing efficiency of the Maxcool.
MX C 40 G OL DE N B R IDG E
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0 10 20 30 40 50 60 70 80 90 100 110 120
T empérature S ortie
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péra
ture
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rée
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COMPACT SAND PLANT PRINCIPLE
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SYNOPTIC MENEGOTTI BRAZIL
Polygonal screen Additives with screws and pulsor
Lumps
Cooling Drum
MXC50 & RTC106
Silo 50 m3
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HORIZONTAL COMPACT SAND PLANT
PROJECT
INSTALLATION
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Working example with supervision
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MIXER PAGE
Handling of sand temperature
Handling of sand weight
Viewing of introduced water
quantity
Handling of additives products dosing
Rotocontrol measures
Weighting instructions adjustment
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ADDITIVES PRODUCTS DOSING
Without Pn Dozing
With pulsor
Display of calculated weights per product
Products adjustment
The captors
Viewing the load cell weight in real time
Display of real weights per
product
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Recording in the form of receipt
Access to motor parameters adjustment
FONDARC MIXER
Dynamical visualisation of functioning grafcet
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Recording the Power Curve
View of Power Consumed
FONDARC MIXER
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ROTOCONTROL SYNOPTIC
Rotocontrol adjustments access
Load Cell Caliberation
Access
Targets access
Graph access
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Measures Display
ROTOCONTROL PARAMETRES
Passwords Adjustment
Alarms Screen
Timers Menu
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YOUR CUSTOMISED MENU
Recipe Menu
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ROTOCONTROL HISTORIQUE
Historical Data Screen
Choosing the file with option to print and view the
statistics. (compactibility and compression strength)
Curb, water quantity, sand temperature,
additives quantities, compactibility and
compression strengthRecording under excel size
Dailing and monthly totals with averages
Visualisation under graphic shape
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We thank for your attention and stay at your disposal for any more
informations regarding our supervision
Rhino Machines Pvt LtdPlot No 1, GIDC Phase IIVithal Udyognagar - 388 325. P.O. Karamsad. Distt. Anand.Gujarat. Indiaemail : [email protected]; [email protected] website : www.rhinomachines.net Phone : +91.2692.230276/277Fax : +91.2692.237486Mobile : +91.9227124977