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Touchless Elevator Panel

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Page 1: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Touchless Elevator Panel

Page 2: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Please respect confidentiality

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Page 3: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Overview

● Team Porcupine

● Motivation and Background

● General system overview

● System component breakdown● Sensing grid

● Control System

● Physical Panel

● Stages of development● Proof of concept

● Initial prototype

● Final prototype

● Challenges and user testing

● Business case

● Project budget and timeline

● Future directions3

Page 4: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Team PorcupineCEO – Ryan Goldan - 5th Year Biomedical Engineering

● Project planning

● Design & Assembly of final demo

CTO - Elizabeth Durward - 5th Year Systems Engineering

● Electronic systems

● Design/CAD and assembly of demos

CCO - Lauren Jackson - 5th Year Systems Engineering

● Software

● VR integration

CFO - Simon Huang - 5th Year Systems Engineering

● VR module programming

● LED design and selection 4

Page 5: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Motivation

● Spread of diseases in high risk environments

● Hospitals

● Cruise Ships

● More bacteria than hospital toilets seats [1]

● Buttons hard to clean

● Insufficient cleaning

● Cause of anxiety for germ conscious

● Industrial Settings

● Dirty Hands or Gloves

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Page 6: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Background

● Touchless technology is everywhere

● faucets

● toilets

● hand dryers

● paper towel dispensers

● automatic doors

● motion activated lights

● Various touchless sensors

● Optical●Visible

●Ultraviolet (UV)

●Infrared (IR)

● Ultrasonic

● Capacitive

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Page 7: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Overview

● Team Porcupine

● Motivation and Background

● General system overview

● System component breakdown● Sensing grid

● Control System

● Physical Panel

● Stages of development● Proof of concept

● Initial prototype

● Final prototype

● Challenges and user testing

● Business case

● Project budget and timeline

● Future directions7

Page 8: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

General System Overview

● Laser Grid

● Control System

● Physical Panel

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Page 9: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Laser Grid

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● Optical vs. capacitive

● Array of optical beams

● Optical Sensor

● Photoresistor

● Optical beam

● Laser

Page 10: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Control System

● Implemented using● Arduino Uno

● Voice Recognition● EasyVR 3.0 shield

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Page 11: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Error detection

● Error Cases

● Button triggered > 15 seconds

● Button triggered > 30 seconds

● Greater than 1 button triggered

simultaneously

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Page 12: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Physical Panel

● Intuitive user experience and

aesthetics

● Similar layout to current panels

● Visual and audio feedback

● Safety

● Isolate lasers

● Implement all elevator standards

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Page 13: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Overview

● Team Porcupine

● Motivation and Background

● General system overview

● System component breakdown● Sensing grid

● Control System

● Physical Panel

● Stages of development● Proof of concept

● Initial prototype

● Final prototype

● Challenges and user testing

● Business case

● Project budget and timeline

● Future directions13

Page 14: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Proof of Concept – 1 button

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● One Laser Proof of Concept

Page 15: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Initial Prototype

15Front Panel Back Panel

Lasers & Photocells

Page 16: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Initial prototype video

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Page 17: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Challenges & User Testing● Hard to align lasers and photocells

● Moved to individual alignment for next

prototype

● Ambient light was a challenge

● Possible to insert finger and miss grid

point● Need for redundancy

● User Testing ● LED hole confusing

● Want tactile feedback

● Larger recesses

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Bad laser alignment

Page 18: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Demo Prototype

Successfully implemented:

• Sensing grid with redundancy

• LED/Audio Feedback

• Control system

• Voice recognition module

• Panel and enclosure

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Page 19: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Demo Prototype

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Page 20: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Overview

● Team Porcupine

● Motivation and Background

● General system overview

● System component breakdown● Sensing grid

● Control System

● Physical Panel

● Stages of development● Proof of concept

● Initial prototype

● Final prototype

● Challenges and user testing

● Business case

● Project budget and timeline

● Future directions20

Page 21: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Market

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● Elevator demand is

exponentially increasing

● Canadian health care

expenditure in 2015 was $219.1

billion ($6,105 per person) [2]

● Flu vaccinations in 2009 cost

Canada $1.5 billion [3]

● Positive response from

acquaintances in the

healthcare industry

Page 22: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Business Case

● Large markets

● Primary → Hospitals

● Secondary → Residential

● Competition

● Hyundai Elevator Co. (Korea) - Touchless foot

button. Only for calling the elevator. [4]

● Patent application in China - grooves with

ultraviolet emitters and sensors [5]

● Similar design by Yanko Design - mock up of a UV

sensor panel [6]

● Comparable unit cost to traditional panels

● Financing

● Licence technology to an elevator manufacturer

● Royalties for every elevator sold with our panel 22

Page 23: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Project Budget

● Funding - ESSSEF $399

● Cost per button: $22.98 (3x2 panel) 23

Section Estimated Cost Total Spent

Physical panel $150.28 $143.66

Sensing Grid $196.63 $134.03

Control System $102.95 $84.91

Subtotal $449.86 $362.60

Shipping $30.00 $12.11

Contingency $89.97 –

Total $569.83 $374.71

Page 24: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

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Research

Purchasing/Returning

Proposal

Single Button Prototype

Functional Specification

Design Review

Design Specification

Plywood Prototype

Test Plan

Progress Report

Usability Testing

Plastic Prototype

Voice Recognition

Error & Diagnostics

Post Mortem

Demo Preparation

Project scheduleProposed timeline

Actual timeline

Page 25: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Future Directions

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● Tactile Feedback

● e.g. Air puffs

● Electroshock (suggested by Dr. Rawicz)

● Braille

● Experiment with other sensors

● Infrared (IR) and/or near-IR

● Capacitive

● Power save mode

● Use PIR motion sensor

● Turn off sensing grid >20 mins inactivity

Page 26: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Conclusion

● Accomplished most of what we proposed

● Multiple iterations

● Final demo both functional and aesthetically appealing

● Lessons learned

● Project documentation

● Planning, budgeting, and time management

● Technical

● Solved a real problem

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Page 27: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Acknowledgements

● Ian Durward tools, material and advice building the initial

prototype, and for making the final box to specs provide

● Michael Sjoerdsma for suggesting an optical grid

● Gary Houghton for advice on wire management

● Gary Shum for 3D printing assistance and advice

● Chakaveh Ahmadizadeh - laser cutting assistance

● Funding sources - ESSSEF, Wighton Fund

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Page 28: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

References

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[1] C.E. Kandel, A.E. Simor and D.A. Redelmeier, Èelevator buttons as unrecognized sources of bacterial

colonization in hospitals.È Open Med, vol. 8, no.3, pp.e81-e86, 2014.

[2] Canadian Institute for Health Information, "Spending," 2015. [Online]. Available:

https://www.cihi.ca/en/spending-and-health-workforce/spending. [Accessed 4 April 2016].

[3] The Globe and Mail, "Cost of vaccinating a nation hits $1.5-billion and climbing," 12 Nov 2009. [Online].

Available: http://www.theglobeandmail.com/life/health-and-fitness/health/conditions/cost-of-vaccinating-the-

nation-hits-15-billion-and-climbing/article1318824/. [Accessed 4 April 2016].

[4] Hyundai Elevator Co. Ltd, "New Yzer," 1 May 2014. [Online]. Available:

http://www.hyundaielevator.co.kr/eng/about/PR/news/1189331_1881.jsp. [Accessed 5 April 2016].

[5] 李良杰, "Contact-free elevator button". China Patent CN 201310313137, 9 Oct 2013.

[6] C. Burns, "3,500 Bacteria Per Square Inch," Yanko Design, 17 April 2009. [Online]. Available:

http://www.yankodesign.com/2009/04/17/3500-bacteria-per-square-inch/. [Accessed 6 April 2016].

Page 29: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

“Don’t touch it!”

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Page 30: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Questions ?

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Page 31: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Touchless Elevator Panel

Technical Specifications

Page 32: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

CAD Designs – Recess & Panel

● Recesses drawn in

Solidworks and 3D

printed

● Panel cut using Laser

cutter based on

CorelDraw schematic

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Page 33: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Diagram – Toggles and Lasers

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● Lasers brightness

controlled by R13

trimpot

● Lasers can be turned off

using W1

● VR mode selected using

toggle switch W2

● Error LED illuminated

based on Arduino output

Page 34: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Diagram - Photoresistors

● 6 to Arduino analog

input

● 4 digitized using

comparators with

hysteresis

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Page 35: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Diagram - LEDs

● 6 LEDs powered using

9V

● Switched on and off

using Arduino outputs

● Brightness controller

by emitter resistors

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Page 36: Touchless Elevator Panelwhitmore/courses/ensc305/projects/2016/... · 2016-04-08 · Business Case Large markets Primary →Hospitals Secondary →Residential Competition Hyundai

Laser Safety

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Figure: Maximum Permissible Exposure vs. Exposure time based on IEC 60825 MPE guidelines [7]