tox controls - controls & process monitoring - lang & sin

TOX®-Controls

TOX®-ControlsTOX®-Process MonitoringTOX®

softWare

TOX®softWare

EthernetInterbus/ServiceNet/Profibus

RS 232/485PLC

TOX®-Controls – A Modular System

Pneumatic two-hand controlconsole

Two-hand safety control console

Safety valve pneumatic orelectric

A pneumatic air servicing unit isincluded with each TOX® controlpackage.

From simple, pneumatic basic con-trols, or electro-pneumatic controls,all the way to complex, custom pro-grammable controls with nearlyunlimited possibilities, we can provi-de you with all your control needs.

All TOX®-Controls meet the latesttechnical safety Norms and Guideli-nes from the German OccupationalSafety and Health Administration aswell as European Directive EN 13736for pneumatic presses.With TOX®-Controls, you are always"on the safe side". We use onlyhigh-quality, tried and tested safetycomponents and valves.

TOX®-Controls

NETWORK

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15

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We provide:- customer optimized total solutions- single components- high quality sensors- shielded cables- user defined evaluation software- everything from one source, one

system.

The evaluation device can be selec-ted according to each requirement.From 1- to 4-channel clinch monito-ring all the way to continuous mea-suring in force-travel-pressing moni-toring.

Various evaluation methods allow fordifferent analysis of your processes.Diverse communication-interfacesallow for simple and quick datatransfer to the data storage.

TOX®-MonitoringThe process at a Glance

- Force monitoring of clinching processes

- Trend monitoring- Process sequencing- Network capability over Ethernet

TCP/IP- Expandable to userdefined

processes- With and without display

- Force-displacement monitoring of press-fit or joining processes

- Various window configurations are possible

- 8 different measuring programs- Standard RS 232

Dimension X (mm)

Control Units for Monitoring of Clinching and Pressing Processes

TOX®-Clinching Monitor CEP 400

This specially developed software from TOX® integrates all appropriatelyequipped TOX® products. Programming, visualization and displaying,networking and archiving, all this can be done using a common platform.

TOX®softWare

TOX®-Pressing Monitor EPWL

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Process specific signalsfrom the press for:– Top and bottom end position– Power stroke– Parts presence– Oil level– Oil pressure

Signals from pneumaticcontrols for:– Pressure switch– Safety valves– Jog / sequencing valves– Other valves

Supply and main switch

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Other Options per Customer Requirements

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ProcessMonitoring

Scope of the TOX®-Controls

Lift guardsRolling guards

Junction box

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Light curtains

TOX®-ControlsThe modular system for our presses, machine and robotic unitscontrols

2-Hand ControlsSTP 03-11 Control module according to EN 574 IIIC with

main directional valve to drive pneumatic andpneumo-hydraulic cylinders and presses with a tool opening ≤ 6 mm.

2-Hand Safety ControlsSTP 03-10 Simple basic controls to drive pneumatic and

pneumo-hydraulic cylinders and presses withoutadditional functions.

External Pulse ControlsSTE 075-00 Main directional valve and required accessories

(flow controls, air servicing unit, etc.), pneumaticcomponents only, cycle initiation to be providedby customer using an external input from their controls.

Foot Pedal Controls with Operator Safety ModuleSTE 317-00 Safe cycle initiation of pneumatic and pneumo-STE 317-01 hydraulic cylinders by a foot pedal including an STE 317-02 operator safety module to provide guarding.

2-Hand Safety ControlsSTE 003-200 From simple cycle initiation of pneumo-hydraulic STE 325-200 cylinders to complex, standardized, programmable STE 336-200 controls with established, limited additional

functions.

2-Hand Safety Controls with Additional “Jog” FunctionSTE 327-00 Basic jog mode controls for cycle initiation of

pneumatic and pneumo-hydraulic cylinders. With established additional functions.

Hand Safety Controls with PLCSTE 326-00 Variable and customizable cycle initiation of STE 328-00 pneumatic and pneumo-hydraulic cylinders and

presses. The process sequence can be custom-ized to meet customer requirements. Jog mode isavailable as an option.


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All Controls includes: Air servicing unit and Speed flow controls

Glossary:Locking function when the cylinder has switched into the powerstroke, and the sensor signaling “tool closed” has been

met, the finger sensors can be released. The cylinder develops the preset pressure and then retracts.Single step mode used for setup of the machine. Momentary activation of the 2-hand buttons results in single step

sequencing of the cylinder.Jog mode is similar to the single step mode, but the cylinder can be stopped at any desired position.

Technical Data:electric: all required electric components, emergency reset, in-feed, function keys etc. are included.pneumatic: includes all required valves as well as an air servicing unit, as well as flow controls for approach and

return speed.Stand-alone: Controls ordered without a press will be delivered with 3 meter long hoses and wiring.

Scope of the TOX®-Controls

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2-Hand controls to drivemain directional valves.(Enclosure per EN 574).

2-Hand safety controls.Basic function, forward/retract strokes actuated byfinger sensors.Main directional valve withrequired accessories,requires customer suppliedsignal for cycle initiation,only for automated lines.Foot pedal controls.Requires mechanical guard-ing of work area prior tostart of cylinder cycle. (SeeTOX®-Powerpackage Press-es catalog for type CLX).2-Hand safety controlsseries 200. Cycle initiationby finger sensors, fromsimple to complex programsequencing (STE 336 withbasic PLC).

2-Hand safety controls withjog mode, basic version.

2-Hand safety controls withPLC. Comprehensive,flexible and customizablecontrols.

STP 03-11-..

STP 03-10-..

STE 075-00-..

STE 317-00-..

STE 317-01-..

STE 317-02-..STE 03-200-..

STE 325-200-..

STE 336-200-..

STE 327-00-..

STE 326-00-..

STE 328-00-..

1/4”

1/2”

1/2”1/4”

1/4”1/2”3/4”1”

1/2”

1/4”

1/2”3/4”1”

1/4”1/2”3/4”1”

1/4”1/2”3/4”1”

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Fingersensors2-HandcontrolsFingersensors2-HandcontrolsExternalsignalfrompressureswitchPressureswitch

Pressureswitch

Pressureswitch

Pressureswitch

–

yes

–

yeswithCLX

yes

yes

yes

Fingersensors2-HandcontrolsFingersensors2-HandcontrolsExternalsignal

Footpedal

Fingersensors2-Handcontrols



–

yes

–

yes

yes

yes

yes

Saf

ety

func

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Saf

ety

valv

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Sig

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–

–

–

yesincl.ZDA

–

yes

yes

–

–

–

–

–

yes

–

–

–

–

–

–

yes

–

–

–

yes380x380x210

yes380x380x210

yes380x600x210

yes380x380x210

yes600x600x210

yes380x380x210600x800x210

–

yes340x340

yes340x340

yes

yes340x340

yes560x560

yes340x340

yes560x560

2-Hand controls

2-Hand controls

–

Foot pedal,CLX, automatic-and setup ZDAFoot pedal, CLX,automatic modeFoot pedal,CLX2-Hand controls

2-Hand controls

2-Hand controls

1) External input signal2) Additional retract signal for external input3) Proximity switch4) Foot pedal5) Finger sensors6) Oil level monitoring7) Counter8) Preset counter

Additional functions for approach resp. connection

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9) Light curtain10)Manually operated side hinged guarding11)Pneumatic operated lift guarding; travel: 250 mm / width: 400 mm12)Remote access for Siemens S713)A function with end position feedback and separate control possibility14) Interface for monitoring unit 8 E/A15) Interface for monitoring unit 3 E/1A16)External release

Ordering example:STE 326-00-3/4” + Description of additional functions

Size of pneumatic supplyOrdering description

–

–

–

–

6) – 8)

1) – 11)

1) – 11), 13),15), 16)1) – 9)

1) – 16)

–

–

–

–

–

yes

–

yes

–

–

–

–

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yes

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For presses with 2-Hand safety con-trols and using tooling with an ope-ning > 6 mm, a sensor for “tool clo-sed” must be installed (see opera-ting manual) according to the

TOX® PRESSOTECHNIK shall notbe held liable for any damage orinjuries resulting from neglect ormisapplication. The buyer guaran-tees to TOX® PRESSOTECHNIKthat they will comply with all applica-ble national and local safety regulati-ons prior to use of the equipment.

By definition, any pinch points alongthe return stroke of the tooling areamust be properly guarded.

All controls are supplied accordingto TOX® PRESSOTECHNIK specifi-cations, which can be obtaineddirectly from us or over the internet.Password will be provided onrequest.

The buyer must ensure that anypresses and controls supplied byTOX® PRESSOTECHNIK conform toall applicable national and localOccupational Safety Hazard Guideli-nes.

guidelines provided in the DIN EN13736 standards. The sensor mustbe installed in such a way that it willprovide a signal once the tooling isclosed. If the tool opening is ≤ 6 mm

or the tooling area is guarded (e.g.perimeter guarding), then this sensoris not required.

The sensor serves as a fail safemethod of the command for the selflocking function.

Safety recommendations for press controls with self locking function

Safety:Activating the integrated emergencyreset button will introduce the returnstroke immediately in any operatingmode.In case of a loss in air pressure, theworking rod will not retract and coulddrift down slowly.

Optional:It is recommended to implement arod safety catcher whenever instal-ling a die set or moving platen in thepress. This provides a safe meansof catching the tooling in the eventof a sudden loss in air pressure.

If any or both of the sensing devicesare released prematurely, the TOX®-Powerpackage will retract immedia-tely.

After completing a cycle, a new onecan only be initiated after the 2-Hand safety sensing devices havebeen released during the return stro-ke of the previous cycle.

Depending on the type of controls,additional signals can be used, suchas parts presence sensors.

Complete process sequencing canbe realized using our PLC controls.

The cycle is initiated using the twofinger sensing devices on the 2-Hand safety module. Both sensingdevices must be activated within 0.5seconds. The working rod willadvance through the fast approachstroke until it meets resistance. Thisresistance will shift the sequencevalve and initiate the power stroke.The TOX®-Powerpackage remainspressurized as long as the sensingdevices are activated. Once the pre-set oil pressure is reached, the pres-sure switch sends a signal to thedirectional valve to retract the wor-king rod. Controls with the selflocking function initiate the returnstroke automatically regardless ofwhether the safety sensing devicesare still activated. The working rodwill retract as soon as the preset oilpressure has been reached.

Basic operation of the electric TOX®-2-Hand-Controls when used with the TOX®-Powerpackage-Presses

Standard execution of the TOX® safety controls

Additional Information on the TOX®-Controls

• Flow control valves to regulate speed during approach and return strokes, air servicing unit, oil pres-sure switch to signal return stroke(not included with straight pneuma-tic controls)

• For machines without a base or fororders without a PC press, the control elements will be supplied separately including 3 m of connecting power lines. This applies also to controls which are ordered with a TOX®-Powerpacka-ge and are to be mounted by the customer.

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TOX®-MonitoringMonitoring units for clinching processes CEP 4001- to 4-channel units

CEP 400-01, 1-channel versionCEP 400-02, 2-channel version

CEP 400-21, 1-channel versionCEP 400-22, 2-channel version

CEP 400-31-1, 1-channel versionCEP 400-32-2, 2-channel versionCEP 400-32-4, 4-channel version

The Control Monitorwithout display

CEP 400-04, 4-channel version

4-channel Control MonitorPanel mount version

Control MonitorPanel mount version

Monitoring Unitwall mount unit IP 54

• Monitors clinching and joiningprocesses

• Provides important data aboutprocess status

• Special clinching monitoring using window technique

• Up to 64 check programs can be selected

• Real names for program memory, up to 40 characters

• 64 sensor configurations perchannel

• 4 password levels: operator, setup technician, integrator, end user

• 8 digital I/O’s• Status indicator menu of digital I/O

ports• Stores up to 100 values with time

stamp

Function of the CEP 400

• Includes TOX®softWare for parame-

terization and data recording• Display of TOX® Control Dimension

“X” (absolute value)• Choice of mounting style or with

IP65 enclosure for 1 + 2 channels• Backlit display• Membrane keyboard with password

protection for up to 4 channel units• RS 232 for parameterization

Optional Expansion:• Ethernet interface allows for

network communication unlimited• Profibus interface DP• Can Open Gateway for implemen-

tation of all standard Bus systems,Interbus, Profinet, …

• Process sequence control for TOX®

clinching processes• Service modules such as

- Remote modem access- Test control unit to check

measuring cycle• Analog output 0 – 10 V• Evaluation unit for bench top

presses TOX®-FinePress

Advantages of the Series 400 Units:• Reduced programming costs• Optimum price / performance ratio• User friendly• Many optional interfaces• Comprehensive product family


Ordering example:CEP 400-31-1

ChannelType

TOX®-Pressing ControlsThe Safety Window for Your Process

Application:The pressing monitoring systemEPWL checks processes where aprecisely defined functional correlati-on between force and distance mustbe checked. The EPWL is used wide-ly to monitor joining, riveting, pressfitand staking processes.

The EPWL can be used in fully auto-mated production lines, as well as inmanual processes such as accep-tance sampling in shipping and recei-ving.

Quick component part changes areno problem for the EPWL. Up to 8component part specific parametersettings are available and can becontrolled by PLC or by menu.

The windows for the work processare determined and defined according to customer requirements.

The TOX® pressing control EPWLchecks continuously your pressingoperation providing quality controlduring production:

- it monitors pressing- and formingprocesses, as Force-Distance

- controls windows: threading, progression, block measure/block force

- 8 different component part typesin 8 measuring programs

- provides most important data about process status

- RS 232 standard- RS 485 optional

Sensors

TOX®-Position Sensor• End position sensors ZHU mounted

on the TOX®-Powerpackage• external precision limit switchsee page 12

TOX®-Travel sensors• Travel sensor ZKW integrated in

the TOX®-Powerpackage• External travel sensorssee page 13

Oil pressure sensorsOil pressures from 0 – 400 bar• Analog outputsee page 14

TOX®-force sensors• Built-in sensors• Strain sensorssee page 16

Please contact us to help you selectthe sensors best suited to your indivi-dual requirements.

X = Travel, Y = Force

The windows can read and evaluate 4 positive a negative curve directions. Inthe example shown below, the windows 1 to 4 are positive.

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positive

Ordering description: EPWL

TOX®softWare

Overview of the Process Network

Project AssistantThe WORX-Module has pre-configu-red, ready to use process functionblocks which can be customized tothe individual application. A dialogbased project-wizard will aid in theinitial setup and assist in the projectlayout. Projects can be saved andcopied as templates for future use.

TCP/IP

TOX®-AxisControllerEDC

Clinching-Process-MonitoringCEP 400

Data backup

Parameterization

Signal processing

Internet

ProfibusInterbus

I/ORS 232/RS 485

The TOX®softWare is organized as follows:

• Project overview to visualize andparameterize clinching processes.

• Status report provides a clear dis-play of primary parameters for oneor several processes.

• Process overview for parameter-ization of individual processes. A separate force sensor can be defi-ned for each process (e.g. for change of TOX® tools or for TOX®

clinching units with different para-meters).

• End value overview for a quick control of the last 100 clinch points. These values can be re-called and exported at any timewith help of the TOX®

softWare.

• Server archiving for continuous and complete archiving of all clinchdata over the Ethernet connection.The data is saved as a CSV file and can be easily evaluated using MS-Excel, for example.

TOX®softWare


Every CEP Process Monitor and ourelectric servo systems TOX®-Elec-tricDrive includes our TOX®

SoftWare.This software allows you to set para-meters, edit, save and evaluate yourprocess in a simple, user friendlymanner.

CautionThis option reduces the total strokeof the TOX-Powerpackage cylinder(S /K /AT) by 10 mm and for theTOX®-Hydraulic cylinder HZ by20 mm.

This option is available only forTOX®-Powerpackage cylinders S/K/AT 01-30 and HZ 02-48 with totalstroke up to 200 mm.

This option can not be retrofitted.Please note when ordering a TOX®-Powerpackage cylinder.

A permanent magnet is mounted onthe working rod and detected by theexternal position sensors.

Technical data:Operating voltage: UB 10 - 30 V DCResidual ripple: ≤ 15 %Max. allow.current: 200 mASwitch-on time: ≤ 0,5 msSwitch-off time: 20 - 50 msHysteresis: 0,5...1 mmConnection: with LED, M8

per DIN 43 650 IP 65

Accessories for TOX®-Powerpacka-ge, to be ordered separately:- Proximity switch with LED,

ZHS 001.000- Mounting bracket for proximity

switch ZHU (S/K 1)- Mounting bracket for proximity

switch ZHU (S/K 2-15)- Mounting bracket for proximity

switch ZHU (S/K 30)- Cable set with M8x1 plug and

5 m cable, straight, without LED

Ordering example:S 1.32.6 - ZHU

Position sensing optionwithout sensors andbracketsOrder No. forTOX®-Powerpackage

End position sensing ZHU of approach and retract strokes for the TOX®-Powerpackage

This precision limit switch can beused to monitor electrically the X-Dimension for clinching applications.

Wire colors:PIN 1 + excitationPIN 4 – switching signal

Technical data:Operating voltage: 18 ... 30 V DCSwitching currentmin. at 1 mV: 1 mAOperating point accuracy: ± 0,01 mmMechanical life: ≥ 10 millionActuating force: 10 NMounting position: optionalConnection: M12 round plug

Other position/travel measuring sys-tems from other manufacturers andother measuring methods (such asinductive, capacitive, resistance,incremental) can be also implement-ed. Please contact us.

Precision limit switch ZWE for monitoring of X-Dimension

TOX® Accessory, electricalPosition Sensors

Ordering example:ZWE 001.000

VariantTypeDescription

2,5 Operating point

Dome plunger R2 3 4

64

Wiring diagram

34

Ø6

M12

x1

M14

x1Ø

15,8

0,8 Differential travel0,5 End position

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15

13+ clearancefor travel

A B C11 41

Wiring diagramD

Ø4

18M

4

22

15

Ø102945

The displacement transducer indicatesthe absolute instantaneous position ofthe TOX®-Powerpackage working rod,even during power failure. The measu-rement system is contact-less, and,therefore, wear-free and not sensitiveto dirt or interference. The end valuesare adjustable. CANopen and PROFI-BUS-DP interfaces are available onrequest.

Technical data:Repeatability: ≤ ± 0,01 mmOperating voltage: 24 V DC ± 20%

(stable)Power consumption: ≤ 150 mAVoltage capacityGND against housing: 500 VExits:Outputs:Output voltage 0 ... 10 and 10 ... 0 VLoad current: ≤ 5 mARipple: ≤ 5 mVProtection: IP 67

Adaptable to all TOX®-Powerpacka-ges type K, AT, HZ except for K1,AT1 and HZ 2 – 5.

Integrated, analog absolute value position transducer ZKW for the TOX®-Powerpackage type K

Ordering example:K 2.100.6 - ZKW

PositiontransducerOrder No. forTOX®- Power-package

Plug connector S32 for shieldedcable max. 20 m, Ø 6 to 8 mm

The displacement transducer indicatesthe absolute instantaneous position ofthe working rod or ram, even duringpower failure. The measurement sys-tem is almost wear-free, and it is notsensitive to dirt or interference. Thesensor is mounted externally in a dieset or on the working rod.

Ordering Measur-description ing range A B C DZWW 010.000 10 mm 48 15 32 108ZWW 025.000 25 mm 63 30 32 138ZWW 050.000 50 mm 88 55 40 196ZWW 100.000 100 mm 138 115 40 307

Technical data:Repeatability: ± 0,01 mmOperatingvoltage: 10 V DCResistance: 1 kΩ – 5 kΩLinearity: 0,1 – 0,3% full

scaleConnection: plug, 5 pin, Binder

10-09-2013-00-05Protection: IP 54Scope: Sensor

PlugBracket

CautionA means of connecting to the ramis required.

Wire colors:PIN 1 – excitationPIN 2 + output signalPIN 3 + excitation

External, analog absolute value position transducer ZWW for installation in die sets

Wire colors:PIN 2 – output signal 0 VPIN 5 + output signal 0 – 10 VPIN 6 – excitation 6 VPIN 7 + excitation 24 V DC

TOX® Accessory, electricalTravel sensors

Ordering example:ZWW 100.00

VariantTravel 100 mm Description

TOX -PowerpackageEnd cap

®

Ø70

Ø45

Sw46

74,5

33

49

123,5


50

27,2

1540

35

Electronic pressure switch andpressure sensor ZDO

Monitoring the oil pressure in the TOX®-Powerpackage

Wiring diagram:

ZDO.01.400A with analog output

ZDO.01.400 Standard

The oil pressure in the high pressurechamber of the TOX®-Powerpackageis registered in the electronic pressu-re switch as the system pressure anddisplayed by a 4 digit LED display.According to the selected switch fun-ction, two output signals are genera-ted. With the help of the program-ming keys, an electronic setting ofswitch point, switch back point (in 1%increments over the nominal range),the corresponding time delays (from0 to 50 sec), switch functions for theoutput, rise time (damping), as wellas locking/unlocking is possible.

A window programming is also possi-ble. Installation of the ZDO is simpleand takes only a few minutes. Theprogrammed values are safely storedin the EPROM independent of thesupply voltage.

For analog switch ZDO.01.400A, thesecond setpoint can be additionallyset at 4-20 mA or 0-10 V.

Additional programming menuLED display unit (bar, psi, Pa)Switching logic (PNP, NPN)Peak hold memoryLED-display can be flipped 180°LED-display can be turned off

Mounting bracket for ZDOZMP 001.002

In addition, a malfunction signal isdisplayed if:- the system pressure > 10% of the

max. nominal pressure.- a short circuit occurs in switch

outputs 1 or 2.

The pressure switch is specificallymatched to the pressure characte-ristics of the TOX®-Powerpackage.

Repeatability: ± 0,1 % FSAccuracy: ± 1,5 % FSDisplay:- 7-segment LED

Switch function per setpointOutput: Hysteresis/

Normally openHysteresis/Normally closed

Window function/Normally openWindow function/Normally closed

In addition, for ZDO.01.400A:Output 2: Analog output

4-20 mA/0-10 V

Operating voltage: 18 - 30 V DCProtection: IP 67

External mounting to the tie rods onthe TOX®-Powerpackage is possiblewith the optional bracket. Switchincludes protective cap for the dis-play and programming keys and thehigh pressure connector.

Accessories to be orderedseparately:- split mounting bracket with two M5

screws, mounting holes spaced44 mm

- ZMP - 001.002Mounting bracket forattachment to tie rodson the TOX®-Power-package

- high pressure hose ZHM 630:ZHM 630-90

90° hose end630 mm long

end connection 1x90°, completelyassembled, filled with oil, bled andsealed (optional hose lengths 400,1000, 1500, 2000 mm)

- electric cable 5 m long- micro plug M12

(M12 plug-type connector)

Ordering example:ZDO.01.400A - with SP2 as analog

outputmax. pressure 400 barversion 01electronic pressureswitch

TOX® Accessory Oil Pressure Switch ZDO and Mounting bracket ZMP

brown

white

blue

black

brown

white

blue

black

Display Programming keys48

Technical data:Pressure

Order-No. range IncrementZDO 01.010 0,5 - 10 bar 0,01 barZDO 01.400 0 - 400 bar 1 barZDO 01.400A 0 - 400 bar 1 barZDO 01.600 0 - 600 bar 1 bar

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e.g. tie rod of TOX®-Powerpackage

TOX® Accessory, electricalOil Pressure Sensor ZDS with Display Unit ZDA

ZDA technical data:- 5 digit display 2-color- peak hold memory- analog input

two programmable limit contactsReading rate: 10/secPower: 90 ... 264 V AC

50/60 HzDimensions:(WxHxD): 96 x 48 x 187 mmSwitchboard:Panel cutout: 92+0,5 x 45+0,5 mm

ZDS technical data:Pressure range: 0 - 400 barConnection: M12 plugAnalog output: 4-20 mAAccuracy: 1% FSRepeatability: 0,1% FSPower: 12 - 30 V DC/

by processor

Ordering example:ZDA-115/230 V AC

supply voltagepressure display unit

Display unit and accessories:- Pressure indicator ZDA- Pressure sensor ZDS, attachment

by mounting plate to service side ofTOX®-Powerpackage

- Mounting plate ZMP, adapted toTOX®-Powerpackage

- HP measuring hose ZHM 630,connection 1 x 90°, compl. assem-bled, filled and bled, securedagainst leaking of oil

- electric connection cable betweenpressure sensor and pressure indi-cator (5000 mm)

Please specify TOX®-Powerpacka-ge type when ordering.

The oil pressure in the high pressurepart of the TOX®-Powerpackage isregistered by the pressure sensor assystem pressure and indicated by5 digits on the pressure indicator withintegrated sensor supply. The mea-sured value „pressure“ is displayed in“bar”. It is possible to change thepressing force into kN on site. A free-ly programmable microprocessorcontrols the evaluation of the signal.The function keys on the front part ofthe processor measuring deviceserve for programming. The function„instantaneous value storage“ is avai-lable for receiving variable measuringsignals. Further investigations arepossible with the peak valuememory. A freely selectable analogoutput (4...20 mA, 0...10 V) is availa-ble for connection with a PLC. Asoption, a serial interface for the trans-mission of the measured data to aPC is offered as well.

Scope of delivery:- pressure sensor ZDS 0 - 400 bar- cable 5 m long- high pressure hose ZHM 630, 1x90°- mounting bracket ZMP

Analog display unit ZDA

SW30

M12x1

95

G 1/4”

Pressure sensor ZDS

Wire colors:PIN 1 + excitationPIN 2 + signal output


Option:- serial interface- analog output for PLC

D C

G

B Fg6

IJ

H

E

SW AB

TOX® Accessory, electricalRod End Load Cell ZPSdirectly mounted on the working rod of the TOX®-Powerpackage

The rod end load cell ZPS can bemounted directly on the working rodof the TOX®-Powerpackage cylinder.

The load cell ZPS measures forcesin the direction of the applied force. Itis sealed against dirt and moisture.The load cells are available invarious sizes to fit each TOX®-Powerpackage. The sensor shouldbe applied with an antirotation devi-ce, to avoid damage of the connec-tion cable (see next page).

Technical data:Rated output: 1,1 mV/VTemperature range: +10°C to 65°CZero balance: ± 2%Excitation voltage: 10 V DC (max. 15V)Insulation resistance: 1 G ΩNominal impedance: 760 ΩElectric connection: M8 x 1Combined error: < ± 0,5%Overload: 115%

Advantages:- highly precise- robust- compact

Wire colors:PIN 1 + excitationPIN 2 – excitationPIN 3 + signal outputPIN 4 – signal output

Cable: 5 m long with M8 x 1 plug

Please order accessories separately

Order-No. Press force Fits TOX®-Power- A B C D E Fg6 G SW H I Jmax. kN package type

ZPS 001 13 S 1 / K 1 20 M12x1,5 60 12 - - 53 16 8 14 10ZPS 002 21 S 2 / K 2 25 M16x1,5 75 15 - - 68 21 12 16 13ZPS 004 42 S 4 / K 4 30 M22x2 90 20 7 18 83 26 14 14 16ZPS 015 160 S 8 / K 8 48 M30x2 115 25 7 26 105 41 15 19 22

S 15 / K 15ZPS 030 325 S 30 / K 30 58 M39x2 130 35 - - 120 50 20 36 36ZPS 050 500 S 50 / K 50 68 M42x2 150 40 - - 136 55 20 42 59ZPS 100 1.030 S 75 / K 75 100 M64x2 180 60 - - 155 85 22 63 66

S 100 / K 100ZPS 170 1.700 S170 / K 170 on request

16 www.tox-de.com 100.0704.02

I

K

J

F L

HG

E±0,02

Antirotation devicePrevents damage to the load cellcable. Please note the tight tolerancefor dimension E. The bushing andguide pin are supplied with this opti-on.By ordering, please advise themodel number of the TOX®-Power-package cylinder.

Order-No. fits load cell A B C D E F G H I J K Ltype

ZPSV 001 ZPS 001 14 12 70 17 52 18 19 17 22 49,14 58,14 26ZPSV 002 ZPS 002 14 12 85 17 52 18 21 17 25 49,14 58,14 26ZPSV 004 ZPS 004 18 16 100 19 80 24 23 20 30 77,46 89,46 32ZPSV 008 ZPS 008 23 20 90 24 105 30 32 23 48 102,45 117,45 38ZPSV 015 ZPS 015 23 20 90 24 110 30 32 23 48 107,57 122,57 38ZPSV 030 ZPS 030 28 25 150 24 170 38 37 27 58 167,84 186,84 46ZPSV 050 ZPS 050 28 25 150 24 180 38 42 27 68 177,96 238,96 46ZPSV 100 ZPS 100ZPSV 170 ZPS 170 on request

Please observe the corresponding mounting instructions described in our Operating Manual “TOX®-Powerpackage”.

TOX® Accessory, mechanicalAntirotation Device ZPSV for Rod End Load Cell ZPS

D

A

B

C+

Tota

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oke


ØD1

ØD2

ØC ØK

M

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A

TOX® Accessory, electricalPress Force Sensor

TOX® Press Force Sensor CKN, In-Die sensor for TOX®-Punch or TOX®-Die

Wire colors:black + excitationred – excitationwhite + signal outputgreen – signal output

Ordering example:CKN 040.000

VersionRated capacity (40 kN)Description

Requirements:- press force + 20% < rated

capacity of the sensormounting guidelines- included 5 pin connector- cable 2 m long- Sensor must be installed in such a

way that no side-, torsion-, orpre- loads are present.

Guide length =min. 0.4 x (TOXtool length)

®

Force sensormounting plate

Pressureplate

ØC

ØA-0,1

+0,15+0,1

+0,

07+

0,05-0,0

2

+0,

02

+0,

07+

0,05

4

5,05

L(D)

P

2Ø3

Technical data:Rated output: 8 mV at 12 mA

excitationTemperature range: +10°C to 65°CZero balance: ± 3%Excitation current: 12 mAInsulation resistance:>5x109 ΩNominal impedance: 350 ΩCombined error: ≤ ± 2%Overload: 120%

TOX® Press Force Sensor ZKNW, miniature sensors for use in die sets

Wire colors:white + excitationbrown – excitationyellow + signal outputgreen – signal output

Ordering example:ZKNW 010.000

VersionRated capacity (10 kN)Description

Technical data:Rated output: 1,5 mV/VTemperature range: +10° to 65°Zero balance: ± 1%Recommendedexcitation voltage: 3 V DC

(max. 5 V DC)Insulation resistance: >10 MΩNominal impedance: 350 ΩCombined error: ≤ ± 0,5%Overload: 150%

This force transducer specially devel-oped by TOX® PRESSOTECHNIKallows measurement of relatively highforces under critical space require-ments.

Extremely compact sensor foruniversal use.

Order- Measuring Dimensions in [mm]No. range

[% FS] Ø D1 Ø D2 F A H I ØC Ø K MZKNW 001.000 0 ... 1 kN 6,4 12,7 3,05 42,5 9,6 0,25 1,9 3,5 1,6ZKNW 002.000 0 ... 2 kN 6,8 12,7 3,05 42,5 9,6 0,25 1,9 3,5 1,6ZKNW 005.000 0 ... 5 kN 7,7 12,7 3,05 42,5 9,6 0,25 1,9 3,5 1,6ZKNW 010.000 0 ... 10 kN 10,0 12,7 3,05 42,5 9,6 0,25 1,9 3,5 1,6ZKNW 020.000 0 ... 20 kN 14,0 15,9 6,0 43,3 16,0 0,25 1,9 3,5 3,1ZKNW 050.000 0 ... 50 kN 19,7 22,4 6,0 43,4 16,0 0,25 1,9 3,5 3,1ZKNW 100.000 0 ... 100 kN 26,5 44,0 15,0 52,5 38,0 0,5 3,0 3,5 7,5

18 www.tox-de.com 100.0704.02

Raded Sensor dimensions Mounting dimensionscapacity

ØA ØB L ØC D PkN mm mm mm mm mm mm

27 13 3 25 13 30 2540 15 3 25 15 30 2555 17 3 30 17 35 3072 19 3 30 19 35 3091 21 3 35 21 40 35

112 23 3 35 23 40 35140 26 3 35 26 40 35150 27 3 40 27 45 40190 30 3 40 30 45 40

Order No.

CKN 027.000CKN 040.000CKN 055.000CKN 072.000CKN 091.000CKN 112.000CKN 140.000CKN 150.000CKN 190.000

Example: sensor under TOX®-Die

Ø6,6

13,6

25 14,5

1292,5766,5

TOX® Accessory, electricalPress Force Sensor, Strain Sensor ZKN, bolt-on type

The surface sensor measures thestrain between two bolted locations.The measured signal is proportionalto the elongation of the structure. Thesensor can measure elongation andcompression.

Wire colors:

Standard passive (pull and press):brown + excitationgeen – excitationyellow + signal outputwhite – signal output

Standard active (pull or press):brown + excitationgreen – excitation (GND)yellow + signal outputwhite – signal output (OV)

Mounting recommendations:The strain sensor must be mountedon a machined surface with a mini-mum ISO surface finish of N9 and amaximum flatness tolerance of 0.05mm. The tightening torque should be14 + 1 Nm. Use mounting screwsM6x25 with a grade of 10.9 or high-er.

Technical data:

Standard passive:Rated output: 1,25 mV/V

(250 µE)Temperature range: +10°C to 65°CZero balance: ± 100%

possibleExcitation voltage: 5 V DC

(max. 10 V DC)Insulation resistance: > 10 MΩNominal impedance: 350 ΩCombined error: ≤ ± 2%Overload: 120%Standard cablelength: 2 m

Standard active:Rated output: 10 V (250 µE)

Temperature range: +10°C to 65°CZero balance: ± 100%

possibleExcitation voltage: max. 24 V DC

≤ 30 mAInsulation resistance:>10 MΩ 52

Combined error: ≤ ± 2%Overload: 120%Standard cablelength: 2 m

Other force sensors from differentmanufacturers are available onrequest. Please contact us.

Ordering example:ZKN 103.xxx.200

Cable lengthSensor typeupon requestDescription

Ordering example:ZKN 103.xxx.200

Cable length Sensor typeupon requestDescription


Our Worldwide Sales and Service Network

TOX® PRESSOTECHNIKRiedstraße 4D-88250 WeingartenTel. +49 (0) 751 / 50 07-0Fax +49 (0) 751 / 5 23 91E-Mail: [email protected]

GMBH &CO. KG

100.

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tox controls - controls & process monitoring - lang & sin

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