toyota’s initiatives for realizing sustainable mobility · 1 august 28, 2008 toyota motor...
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August 28, 2008
Toyota Motor Corporation
August 28, 2008
Toyota Motor Corporation
Toyota’s Initiatives for Realizing Sustainable Mobility
2
Executive Vice President
Masatami Takimoto
Executive Vice President
Masatami Takimoto
3
3.
Prevention of Air Pollution3.3.
Prevention of Air PollutionPrevention of Air Pollution
1.Reducing Oil Consumption and Promoting Wide Use of Alternative Energies1.1.Reducing Oil Consumption Reducing Oil Consumption
and Promoting Wide Use of Alternative Energiesand Promoting Wide Use of Alternative Energies
2.
Reducing CO2(for preventing global warming)2.2.
Reducing COReducing CO22((for preventing global warmingfor preventing global warming))
Recognizing Challenges
4
Size and weight reduction is crucial to energy conservation and lower CO2 emissions
Size and weight reduction is crucial to energy conservation and Size and weight reduction is crucial to energy conservation and lower COlower CO22 emissionsemissions
【
Six methods by which world’s most compact vehicle was achieved 】【
Six methods by which world’s most compact vehicle was achieved 】
Differential gear reverse placementDifferential gear reverse placement Center take-off gearboxCenter take-off gearbox
Placement of ultra-thin fuel tank under floorPlacement of ultra-thin fuel tank under floor
Compact air conditioning unitCompact air conditioning unit Asymmetric installment panelAsymmetric installment panel
Slimmed seat backsSlimmed seat backs
Initiatives for Reducing Size and Weight of Vehicles
5
L31.0ℓL3
1.0ℓ
Newly- developed
L41.3ℓ
New Start & Stop system
Newly- developed
L41.3ℓ
New Start & Stop system
L41.8ℓ2.0ℓ
Valvematic system
L41.8ℓ2.0ℓ
Valvematic system
Newly- developed
L42.5ℓ2.7ℓ
Newly- developed
L42.5ℓ2.7ℓ
V62.5ℓ3.0ℓ3.5ℓ4.0ℓ
V62.5ℓ3.0ℓ3.5ℓ4.0ℓ
V84.6ℓ5.0ℓ5.7ℓ
V84.6ℓ5.0ℓ5.7ℓ
Advanced Gasoline Engine Technology
Complete upgrading all of engine series from L3 1.0 ℓ
through V8Complete upgrading all of engine series from L3 1.0 ℓ
through V8
-Promote and expand valvematic system and new start & stop system - Add variations of fuel-efficient engines--Promote and expand Promote and expand valvematicvalvematic system and new start & stop system system and new start & stop system -- Add variations of fuelAdd variations of fuel--efficient enginesefficient engines
6
Advanced Gasoline Engine Technology
<Improvement of fuel efficiency><Improvement of fuel efficiency> <Weight reduction><Weight reduction>
<Improvement of performance><Improvement of performance>
25
20
15
10
5
Fuel
Econ
omy1
0・15
mode
drivi
ng (
km/ℓ)
Engine
former new former new former new former new
Achieved improvement in fuel efficiency by introducing new engines
■Fuel efficiency comparison(new-former)■Fuel efficiency comparison(new-former)
former1SZ-FE
new1KR-FE
former1AZ-FSE
new3ZR-FAE 2JZ-FSE 2GR-FSE 3UZ-FE 1UR-FSE
former new former new
engine
Weig
ht co
mpar
ison b
y outp
ut(kg
/kW/ℓ)
Reduced weight by using aluminum material, and modularized parts.
0.0
1.0
2.0
3.0
4.0
5.0 ■Engine weight comparison(new-former)■Engine weight comparison(new-former)
1.0ℓ
class2.0ℓ
class
3.0ℓ
class 4.0ℓ
class
Performance improved by introducing D-4S, high compression ratio, and lowering friction.
Outpu
t com
paris
on(
kW/ℓ)
50
60
70
‘90 ’95 ‘00 ‘05 ’08(year)
Achieved improvement in fuel efficiency and in performance, and reducing weight at the same time
Achieved improvement in fuel efficiency and in performance, Achieved improvement in fuel efficiency and in performance, and reducing weight at the same timeand reducing weight at the same time
Vitz
Noah
EstimaCrown
1AZ-FSE1KR-FE1SZ-FE 3ZR-FAE 4GR-FSE1JZ-GE 2GR-FE1MZ-FE
7
Total number of production volume has reached 20 million
Total number of production volume has reached 20 million
Million units
Diesel Engines Lineup
Wide variation lineup and production volume of Diesel EnginesWide variation lineup and production volume of Diesel EnginesWide variation lineup and production volume of Diesel Engines
1.4 liter
Debut scheduledin 2012
Debut scheduledin 2012
1.6 liter class 2.0-2.2 liter 2.5-3.0 liter V8 4.5 liter
2001 2002 2003 2004 2005 2006
20
468
1012
Production Volume of Diesel Engines
8
MomentaryFE
11.4km/LInstantaneous fuel consumption display Instantaneous fuel consumption display
ECO Eco drive status indicatorEco drive status indicator
<Examples of Eco Driving>● Avoid sudden acceleration● Set higher temperature in summer● Set lower temperature in winter
<Examples of Eco Driving>● Avoid sudden acceleration● Set higher temperature in summer● Set lower temperature in winter
Eco Driving Mode Switch
Encouraging “eco driving” ⇒ reduced CO2 emissions volumeEncouraging Encouraging ““eco drivingeco driving”” ⇒⇒ reduced COreduced CO22 emissions volumeemissions volume
Eco Driving Mode SwitchEco Driving Mode Switch New Eco Driving Support SystemNew Eco Driving Support System
Eco Driving IndicatorEco Driving Indicator
- Environmentally considerate driving- Safe driving- Environmentally considerate driving- Safe driving
VehicleVehicle
DriverDriver
AdviceAdvice
Encouraging “Eco Driving”
External environment -Environmental evaluation
- Safety evaluation
- Advice notification
-Point assignment
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Vehicle Weight (ton)
CO2
Emiss
ion
(g/km
)
PriusPriusCamry HVCamry HV
GS450hGS450hRX400hRX400h
LS600hLS600h
GasolineGasoline
DieselDiesel
Gasoline HVGasoline HV
Heavy
Large
EC mode
HVs contribute to reduced CO2 emissionsHVsHVs contribute to reduced COcontribute to reduced CO22 emissionsemissions
Environmental Superiority of Hybrid Vehicles (HV)
10
9090
8080
7070
6060
5050
4040
3030
2020
1010
100100
00
(10 thousand)(10 thousand)
’97’97 ’98’98 ’99’99 ’00’00 ’01’01 ’02’02 ’03’03 ’04’04 ’05’05 ’06’06 ’07’07 ’08’08 ’09’09 (year)(year)
Annual sales of Toyota HV(world wide)Annual sales of Toyota HV(world wide)
Expansion of HV Introduction
Accelerate introducing hybrid models to meet market demandAccelerate introducing hybrid models to meet market demandAccelerate introducing hybrid models to meet market demand
11
55
’03 Prius ’05 RX400h’97 Prius ’06 GS450h ’07 LS600hTe
chno
logy
Tech
nolog
yOu
tput d
ensit
y rati
oOu
tput d
ensit
y rati
o
11
33
66
44
22
Reducing size and weight by increasing output densityReducing size and weight by increasing output densityReducing size and weight by increasing output density
Permanent Magnet MotorPermanent Magnet MotorIncreasing voltageIncreasing voltage
Increasing speedIncreasing speedTwo-stage motor speed
reduction gear Two-stage motor speed
reduction gear
33 kW 50 kW 123 kW 147 kW 165 kW
Evolution of Electric Motors for Hybrid Vehicles
12
55
Tech
nolog
yTe
chno
logy
Outpu
t den
sity r
atio
Outpu
t den
sity r
atio
11
33
44
22
Optimizing placement of partsOptimizing placement of partsIntegrating the intelligent power moduleIntegrating the intelligent power module
Improving cooling capabilityImproving cooling capability
Evolution of Inverter for Hybrid Vehicles
Reducing size and weight by increasing output densityReducing size and weight by increasing output densityReducing size and weight by increasing output density
’03 Prius ’05 RX400h’97 Prius ’06 GS450h ’07 LS600h
13
0Volume output density (W/ℓ)Volume output density (W/ℓ)
Mass
outpu
t den
sity (
W/kg
)Ma
ss ou
tput d
ensit
y (W
/kg)
Lighter
(Cylindrical)(Cylindrical)
(Square plastic package)(Square plastic package)
Smaller
30% Improvement
30% Improvement
’03 Prius
’00 Prius(Square resin package)(Square resin package)
’97 Prius
RX400h(Square metal package)(Square metal package)
Evolution of Batteries for Hybrid Vehicles
Decreasing size and weight by increasing output densityDecreasing size and weight by increasing output densityDecreasing size and weight by increasing output density
35% Improvement
35% Improvement
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Evolution of Cost Reduction of Hybrid Vehicles
- Realized to cut HV system cost in half over the 1st Prius- Continue to work for further reduction-- Realized to cut HV system cost in half over the 1Realized to cut HV system cost in half over the 1stst PriusPrius-- Continue to work for further reductionContinue to work for further reduction
2nd PriusFirst Prius Next Prius
Achieved ½ cost
reduction Continue further cost reduction
HV S
yste
m C
ost
HV S
yste
m C
ost
15
Cumulative CO2 emissions volume = No. vehicles sold driving distance fuel efficiency CO2 emissions factorCumulative CO2 emissions volume = No. vehicles sold driving distance fuel efficiency CO2 emissions factor
(million)(million)
19971997 19981998 19991999 20002000 20012001 20022002 20032003 20042004 20052005 20062006 2007200700
0.20.2
0.40.4
0.60.6
0.80.8
1.01.0
(
Toyota estimates )(
Toyota estimates )
20082008
1.21.2
1.41.4
1.61.6
(year)(year)
CO2 emissions volume from conventional gasoline-powered vehicles of equivalent size and performance
CO2 emissions volume from conventional gasoline-powered vehicles of equivalent size and performance
CO2 emissions volume from HVsCO2 emissions volume from HVs
Cumulative HV salesCumulative HV salesCO2 emissions reductionof approximately7.5 million tons
CO2 emissions reductionof approximately7.5 million tons
Effect on CO2 Emissions Reduction by Introducing HV
CO2 emissions reduced by approximately 7.5 million tons due to sales of 1.6 million HVs
COCO22 emissions reduced by approximately 7.5 million tons emissions reduced by approximately 7.5 million tons due to sales of 1.6 million due to sales of 1.6 million HVsHVs
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HV Competitiveness of HV With Other Car Makers
- Toyota overcomes other car makers in HV sales- Toyota HV superiors other makers’ HV in fuel efficiency-- Toyota overcomes other car makers in HV salesToyota overcomes other car makers in HV sales-- Toyota HV superiors other makersToyota HV superiors other makers’’ HV in fuel efficiencyHV in fuel efficiency
(thousand units/year)
2500 3000 3500 4000 4500 5000 5500 6000Vehicle Weight (lbs)
10
15
20
25
30
35
40
45
50
Fuel
Econ
omy (mpg)
◆
◆
◆
◆
◆◆◆
◆◆◆◆
■■■■■■■■
▲▲▲▲ ● ●
’02 ’03 ’04 ’05 ’06 ’07’01’00’99’98’970
50■
Toyota
Maker A
Maker BMaker C
100
150
200
250300
350400450
Toyota HV
Other Makers HV
◆
◆
◆◆
◆▲
▲
▲▲
▲▲
▲
◆
17
Household electricityHousehold electricity
Fuel Tank
Recharging battery using an external power sourceShort distance:EV, Long distance:HVRecharging battery using an external power sourceShort distance:EV, Long distance:HV
Engine
Motor
Plug-In Hybrid Vehicle
Battery
18
HybridHybrid
Short distance: EVShort distance: EV Long distance: HVLong distance: HV
ElectricityElectricity
What is Plug-In Hybrid Vehicle?
19
Partner: EDF
< Expected Values for EV Driving Distance >(Result of the user questionnaires)
Verification testing is underway in Japan, Europe and the USA⇒confirmation of improved fuel efficiency for plug-in hybrid vehicles
Verification testing is underway in Japan, Europe and the USAVerification testing is underway in Japan, Europe and the USA⇒⇒confirmation of improved fuel efficiency for plugconfirmation of improved fuel efficiency for plug--in hybrid vehiclesin hybrid vehicles
< Fuel Efficiency Improvement >< Fuel Efficiency Improvement >Data on driving in JapanData on driving in Japan
1010
88
66
44
22
00 2020 4040 6060
10km10km
20km20km40km40km
OtherOther
No AnswerNo Answer
Results of Verification Testing for Plug-in Hybrid Vehicles
20%
7%7%
19%19% 22%22%
30%30%
Partner:University of CaliforniaBerkeley, Irvine
(13km EV driving distance)(13km EV driving distance)
Fuel
effici
ency
(g
asoli
ne ve
hicle=
1) Toyota PHVsToyota PHVs
PriusPrius
Level of gasoline vehiclesLevel of gasoline vehicles
Driving distance after battery charged (km)Driving distance after battery charged (km)
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Biofuel compatible plug-in hybrid vehicle + Solar power generation systemWell to Wheel CO2 emissions can be reduced to zero
BiofuelBiofuel compatible plugcompatible plug--in hybrid vehicle + Solar powerin hybrid vehicle + Solar power generationgeneration systemsystemWell to Wheel COWell to Wheel CO22 emissions can be reduced to zeroemissions can be reduced to zero
Battery of a Bio-fuel Compatible PHV Charged Using a Solar Power Generation System
21
Toyota RAV4 EVToyota RAV4 EV
Toyota e-comToyota e-com
Challenges for EV:1) Cruising range, 2) cost, 3) charging time, 4) dedicated charging infrastructure
For the time being, a realistic option as compact commuter vehicles
Challenges for EV:Challenges for EV:1) Cruising range, 2) cost, 3) charging time, 4) dedicated charg1) Cruising range, 2) cost, 3) charging time, 4) dedicated charging infrastructureing infrastructure
For the time being, a realistic option as compact commuter vehiFor the time being, a realistic option as compact commuter vehiclescles
EV Initiatives
Accelerate R&D of Accelerate R&D of new generation EVnew generation EV(in early 2010s)(in early 2010s)
22
FFVFFV
FCHVFCHV
Alternative Fuels Initiatives(Bio Fuels, Natural Gas, Hydrogen)
Place HV and PHV as core technologies, Toyota develops and offers items based on the concept “right vehicle for the right place at the right time”
Place HV and PHV as core technologies, Toyota develops and offerPlace HV and PHV as core technologies, Toyota develops and offers items s items based on the concept based on the concept ““right vehicle for the right place at the right timeright vehicle for the right place at the right time””
Bio FuelsBio Fuels- Research for cellulose ethanol manufacture - Completed all models to adopted to E10-Development of vehicles like FFV or BDF-vehicles
to satisfy regional demand
HydrogenHydrogen- Steady advances in FC vehicle technology
Natural GasNatural Gas- Introducing CNG vehicle
23
Power splitPower splitdevicedevice
GeneratorGenerator
BatteryBattery
MotorMotorPowerPowerControlControl
UnitUnit
ICE Hybrid VehicleICE Hybrid Vehicle
Hybrid technologyHybrid technologyHybrid technology
Scenarios for Response to Environment and Energy Issues
Elec
tricit
y El
ectri
city
gene
ratio
nge
nera
tion
Hydr
ogen
Hy
drog
en
prod
uctio
npr
oduc
tion
BiomassBiomass
NuclearNuclearenergyenergy
Hydro,Hydro,Solar,Solar,
GeothermalGeothermalenergyenergy
CoalCoal
NaturalNaturalgasgas
OilOil
Synthetic fuelsSynthetic fuels(GTL/CTL/BTL)(GTL/CTL/BTL)
ElectricityElectricity
HydrogenHydrogen
Gasoline and Gasoline and diesel fueldiesel fuel (from (from conventional oil conventional oil fields)fields)
Gasoline and Gasoline and diesel fueldiesel fuel(from deep(from deep--sea oil sea oil fields, oil fields, oil shalesshales, etc.), etc.)
GasGas
Gasification/synthetic technology
CO2 reduction technology (during production of fuel)
Obtain desired properties
Technologyutilizing cellulose
CO2 reduction technology (thermal power station)
CO2 reduction technology (during hydrogen production)
Infrastructure development
Hydrogen storage technology
Electrical storage technology for EV
Drilling and refining technologyand cost
Stabilize supply
Infrastructure development
Gas storagetechnology Build
infrastructure
2010 2030
BioBio--ethanol /ethanol /biobio--dieseldiesel
EngineEngineFuel TankFuel Tank
Bio-fuel,GTL/CTL/BTL,
Gas, etc
Electrical storage technology for PHVs
and small EVs
24
Scenarios for Response to Environment and Energy Issues
Power splitPower splitdevicedevice
GeneratorGenerator
MotorMotor
Plug-in Hybrid VehiclePlug-in Hybrid Vehicle
PlugPlug
PowerPowerControlControl
UnitUnitElec
tricit
y El
ectri
city
gene
ratio
nge
nera
tion
Hydr
ogen
Hy
drog
en
prod
uctio
npr
oduc
tion
BiomassBiomass
NuclearNuclearenergyenergy
Hydro,Hydro,Solar,Solar,
GeothermalGeothermalenergyenergy
CoalCoal
NaturalNaturalgasgas
OilOil
Synthetic fuelsSynthetic fuels(GTL/CTL/BTL)(GTL/CTL/BTL)
ElectricityElectricity
HydrogenHydrogen
Gasoline and Gasoline and diesel fueldiesel fuel (from (from conventional oil conventional oil fields)fields)
Gasoline and Gasoline and diesel fueldiesel fuel(from deep(from deep--sea oil sea oil fields, oil fields, oil shalesshales, etc.), etc.)
GasGas
Gasification/synthetic technology
CO2 reduction technology (during production of fuel)
Obtain desired properties
Technologyutilizing cellulose
Electrical storage technology for PHVs
and small EVs
CO2 reduction technology (thermal power station)
CO2 reduction technology (during hydrogen production)
Infrastructure development
Hydrogen storage technology
Electrical storage technology for EV
Drilling and refining technologyand cost
Stabilize supply
Infrastructure development
Gas storagetechnology Build
infrastructure
2010 2030
BioBio--ethanol /ethanol /biobio--dieseldiesel
Hybrid technologyHybrid technologyHybrid technology
EngineEngineFuel TankFuel Tank
Bio-fuel,GTL/CTL/BTL,
Gas, etc
BatteryBattery
25
Scenarios for Response to Environment and Energy Issues
Electric Vehicle Electric Vehicle
PlugPlug
MotorMotor
EngineEngineFuelFuelTankTank
BatteryBattery
PowerPowerControlControl
UnitUnit
Power splitPower splitdevicedevice
GeneratorGenerator
Elec
tricit
y El
ectri
city
gene
ratio
nge
nera
tion
Hydr
ogen
Hy
drog
en
prod
uctio
npr
oduc
tion
BiomassBiomass
NuclearNuclearenergyenergy
Hydro,Hydro,Solar,Solar,
GeothermalGeothermalenergyenergy
CoalCoal
NaturalNaturalgasgas
OilOil
Synthetic fuelsSynthetic fuels(GTL/CTL/BTL)(GTL/CTL/BTL)
ElectricityElectricity
HydrogenHydrogen
Gasoline and Gasoline and diesel fueldiesel fuel (from (from conventional oil conventional oil fields)fields)
Gasoline and Gasoline and diesel fueldiesel fuel(from deep(from deep--sea oil sea oil fields, oil fields, oil shalesshales, etc.), etc.)
GasGas
Gasification/synthetic technology
CO2 reduction technology (during production of fuel)
Obtain desired properties
Technologyutilizing cellulose
CO2 reduction technology (thermal power station)
CO2 reduction technology (during hydrogen production)
Infrastructure development
Hydrogen storage technology
Electrical storage technology for EV
Drilling and refining technologyand cost
Stabilize supply
Infrastructure development
Gas storagetechnology Build
infrastructure
2010 2030
BioBio--ethanol /ethanol /biobio--dieseldiesel
Hybrid technologyHybrid technologyHybrid technology
Electrical storage technology for PHVs
and small EVs
26
BatteryBattery
MotorMotor
Fuel-Cell Hybrid Vehicle(FCHV)
Fuel-Cell Hybrid Vehicle(FCHV)
Scenarios for Response to Environment and Energy Issues
HydrogenHydrogenTankTank
Power splitPower splitdevicedevice
GeneratorGenerator
PowerPowerControlControl
UnitUnit
FCFCStackStack
Elec
tricit
y El
ectri
city
gene
ratio
nge
nera
tion
Hydr
ogen
Hy
drog
en
prod
uctio
npr
oduc
tion
BiomassBiomass
NuclearNuclearenergyenergy
Hydro,Hydro,Solar,Solar,
GeothermalGeothermalenergyenergy
CoalCoal
NaturalNaturalgasgas
OilOil
Synthetic fuelsSynthetic fuels(GTL/CTL/BTL)(GTL/CTL/BTL)
ElectricityElectricity
HydrogenHydrogen
Gasoline and Gasoline and diesel fueldiesel fuel (from (from conventional oil conventional oil fields)fields)
Gasoline and Gasoline and diesel fueldiesel fuel(from deep(from deep--sea oil sea oil fields, oil fields, oil shalesshales, etc.), etc.)
GasGas
Gasification/synthetic technology
CO2 reduction technology (during production of fuel)
Obtain desired properties
Technologyutilizing cellulose
CO2 reduction technology (thermal power station)
CO2 reduction technology (during hydrogen production)
Infrastructure development
Hydrogen storage technology
Electrical storage technology for EV
Drilling and refining technologyand cost
Stabilize supply
Infrastructure development
Gas storagetechnology Build
infrastructure
2010 2030
BioBio--ethanol /ethanol /biobio--dieseldiesel
Hybrid technologyHybrid technologyHybrid technology
Electrical storage technology for PHVs
and small EVs
27
New battery research department to be established as part of efforts to accelerate R&D for a next generation battery
New battery research department to be established as part of New battery research department to be established as part of efforts to accelerate R&D for a next generation batteryefforts to accelerate R&D for a next generation battery
1010 100100 10001000 1000010000
Lithiu
m-ion b
atteri
es
Natio
nal p
rojec
t targe
ts
Lithiu
m-ion b
atteri
es
Natio
nal p
rojec
t targe
ts
’10’10
’20’20
’15’15
Nickel-hydride batteries Nickel-hydride batteries
10001000
20002000
40004000
60006000
80008000
1000010000
Traditional battery performance limit Traditional battery performance limit
Outpu
t Den
sity (
W/l)
Outpu
t Den
sity (
W/l)
Energy Density (W/l) (=Cruising Distance)Energy Density (W/l) (=Cruising Distance)
AResearch bodiesA
Research bodies
BUniversitiesB
Universities
AResearch bodiesA
Research bodies
ElectrochemistryElectrochemistry
Organic and inorganic chemistryOrganic and inorganic chemistry
Chemical engineeringChemical engineering
Analysis Analysis
SimulationSimulation
Recruitment and training of research personnel
Recruitment and training of research personnel
Toyotabattery
researchdepartment
(openlaboratory)
Toyotabattery
researchdepartment
(openlaboratory)
Next Generation Batteries
Research Organization for Next-generation Batteries
“Sakichi”Batteries Physical chemistryPhysical chemistry
Solid-state physicsSolid-state physics
28
Global R&D Centers
AustraliaAustraliaAustraliaEuropeEuropeEurope
North AmericaNorth AmericaNorth America South East AsiaSouth East AsiaSouth East Asia JapanJapanJapan
North America Research Center(TRI-NA) is newly-organized
North America Research Center(TRI-NA) is newly-organized
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TODAY for TOMORROWTODAY for TOMORROW