toyota’s 5 year environmental action plans: a case...

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Miltos Tsoskounoglou/Toyota Hellas 1 Toyota Toyota s 5 year Environmental s 5 year Environmental Action Plans: a case study Action Plans: a case study Environmental Preservation is a valid business case Environmental Preservation is a valid business case

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Miltos Tsoskounoglou/Toyota Hellas 1

ToyotaToyota’’s 5 year Environmentals 5 year EnvironmentalAction Plans: a case study Action Plans: a case study Environmental Preservation is a valid business caseEnvironmental Preservation is a valid business case

Miltos Tsoskounoglou/Toyota Hellas 2

The environmental challenges The environmental challenges facing automakersfacing automakers

Miltos Tsoskounoglou / Toyota Hellas 3

Climate Change is a major concern for society (perhaps the biggest challenge of all ! )

Miltos Tsoskounoglou / Toyota Hellas 4

Transport is highly exposed as it is almost totally dependant on fossil fuels

Lack of diversification of energy sourses for transport:- No available Plan B- Very sensitive to oil price changes

0

1

2

3

4

5

6

Industry Transport Residential PowerGeneration

Coal OilGas ElectricityBiomass & waste NuclearHydro & Wind Other

Bill

ion

Tonn

es O

ilEq

uiva

lent

Source: IEA, WEO 2008

Miltos Tsoskounoglou / Toyota Hellas 5

The rapid global increase in vehicles, will…

Source: Handbook of automotive industry 1999

Miltos Tsoskounoglou / Toyota Hellas 6

…. further increase CO2 emissionsDefinitely, we must do something about it !

Source: IPCC report 2007

CO

2de

nsity

(ppm

v)

Industrial Revolution

280 ppm

379 ppm (2005)

450 ppm EU target(~2° Celsius)

Miltos Tsoskounoglou / Toyota Hellas 7

-100 -50 0 50 100 150 200

Total CO2

ManufacturingOther

ResidentialIron, Steel

CommercialCement

PetroleumPower & Heat

Transport

Trasport is perhaps the “hardest nut to crack”

2007 CO2 equivalents emissions2007 vs 2006 emissions

Others8%

Iron, Steel 2%

Cement2%

Petroleum refining

4%

Commercial 5%

Residential 12%

Manufacturing 15%

Transport 23%

Power & Heat 29%

Source: European Environment Agency

Mt CO2

EU EU

Miltos Tsoskounoglou / Toyota Hellas 8

EU Climate Change Package - 2020

20%Renewable

energy

20%Energy consumption

reduction

20%GHG emissions

reduction

No wonder that the EU puts pressure on the transport sector with an Energy & ClimateChange Package with legislated targets …

Energy crisis Temperature increase

Miltos Tsoskounoglou / Toyota Hellas 9

Reference: http://www.oilposter.orgReference: http://www.oilposter.org

DiscoveryDiscovery

ProductionProduction

6060

5050

4040

3030

2020

1010

0019301930 19501950 19701970 19901990 20102010 20302030

PredictionPrediction

“Peak oil”“Peak oil”

Billio

ns of

barre

ls/ye

arBi

llions

of ba

rrels/

year

yearyear

Gap Between Oil Discovery and ProductionGap Between Oil Discovery and ProductionFurthermore, when we consider oil production, there is a real posibility of reaching “peak oil”in the near future

Miltos Tsoskounoglou / Toyota Hellas 10

World Business Council forSustainable Development

This has a big impact on business, therefore Toyota must address these issues

Miltos Tsoskounoglou/Toyota Hellas 11

Facing the challenges through Facing the challenges through Environmental 5 year action plansEnvironmental 5 year action plans

a. Our whole Life Cycle approacha. Our whole Life Cycle approach

Miltos Tsoskounoglou / Toyota Hellas 12

Toyota addresses these challenges throughout its business with its whole Life Cycle approach

Miltos Tsoskounoglou / Toyota Hellas 13

In Product Design & Development…..

1. Product 1. Product Design & Design &

DevelopmentDevelopment

Miltos Tsoskounoglou / Toyota Hellas 14

We are drastically reducing CO2 emissions in existing models through technical innovation

CO

2F

lee

t A

ve

rag

e

-45%

Legally

required

limit

Miltos Tsoskounoglou / Toyota Hellas 15

… while at the same time evolving new technologies to use new energy sources(many routes to choose from…)

Gasoline,diesel

Gaseousfuels Biofuels Synthetic

fuels Electricity Hydrogen

CO2 reduction Air qualityEnergy diversity

Hybrid technology

Ultimate Eco-Car

The right car, the right place, the right time

Miltos Tsoskounoglou / Toyota Hellas 16

Strategic choice for Toyota: Hybrid Technology(with applications in many future technologies)

Engine

Fuel tank

Motor

Battery Engine

H2tank

Motor

Battery

FC stack

HEV

Engine

Fuel tank

Motor

Battery

EV

Engine

Fuel tank

Motor

Battery

PHEV FCHEV

Using hybrid technology for PHEV, EV and FCHEV

Miltos Tsoskounoglou / Toyota Hellas 17

Prius full hybrid• heavy investment in hybrid technology (600 patents)

• launched in 1997

• top selling hybrid globally

• currently top selling model in Japan

• ~50% of all hybrids worldwide are Prius

Miltos Tsoskounoglou / Toyota Hellas 18

0

500,000

1,000,000

1,500,000

2,000,000

2,500,000

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

Units

Toyota global hybrid sales are taking off

2.5 million

Our aim: 1 million hybrid sales per year, early 2010s1 hybrid option in every model, early 2020s

Miltos Tsoskounoglou / Toyota Hellas 19

Efforts to date have significantly improved CO2 performance

Source : JATO - 21 countries – Note : All figures are volume-weighted

146.5 g/km

H1 2008

132.9 g/km

H1 2009

- 13.6 g/km

H1 ‘09 (g/km)

-9%

Miltos Tsoskounoglou / Toyota Hellas 20

At the same time, lot’s of progress has been made to lower exhaust emissions and to improve air quality

Miltos Tsoskounoglou / Toyota Hellas 21

In Production…..

2.Production2.Production

Miltos Tsoskounoglou / Toyota Hellas 22

Toyota is transforming its existing plants into sustainable plants with benchmark performance

Renewable Energy

Sustainable Plant: TMUK

Sustainable Plant: TMMF

Using the least natural resources whilst existing in harmony with the natural surroundings

Planting trees on & around Sites

Leading- edge Environmental Performance

1

2

3

Miltos Tsoskounoglou / Toyota Hellas 23

Toyota Plants are ‘Clean, Lean and Green’

Aim for the top level of environmental activity

(Voluntary actions)

Compliance with laws(Proactive preventive measures)

All 8 Toyota plants in Europe have ISO 14001

All plants have zerowaste to landfill

Reach top level environnemental performance in each countryClean, Lean & Green

TMUK plants in Burnaston and Deeside

Miltos Tsoskounoglou / Toyota Hellas 24

Energy use & CO2 emissions per vehicleproduced have been reduced by 38% since 2001

Energy consumption per vehicle CO2 production emissions per vehicle

Miltos Tsoskounoglou / Toyota Hellas 25

In Logistics…..

3. 3. LogisticsLogistics

Miltos Tsoskounoglou / Toyota Hellas 26

CO2 emissions in Production Parts Logistics are being reduced rapidly through kaizen

Miltos Tsoskounoglou / Toyota Hellas 27

…. together with emissions in Vehicle Logistics

Miltos Tsoskounoglou / Toyota Hellas 28

In our Retailer Network

4. 4. SalesSales//UseUse

Miltos Tsoskounoglou / Toyota Hellas 29

Sustainable Retailer Strategy introduced•To reduce CO2, water, waste emissions footprint of retailer facilities•To provide tangible business benefits (reduce energy costs)

Miltos Tsoskounoglou / Toyota Hellas 30

Sustainable Retailer ‘Flagships’ built

Main Technologies: Geothermal / Solar panels / LED Lighting / Rainwater recycling

Environmental Improvement:- 90% CO2 reduction- 80% water/car- 40% kWh/m2

- Zero NOx emissions

Opening Q1 FY10

La Rochelle - France Salzburg - Austria Maribor - Slovenia

Main Technologies:Geothermal / Solar panels / Micro wind

Environmental Improvement:- CO2 neutral- 50% water consumption/car- 60% kWh/m2- 100% reduction in NOx

Main Technologies: Solar panels / heat recuperation / triple glazing

Environmental Improvement:CO2 neutral- 29% water consumption/car- 62% energy consumption/m2

- 71% reduction in NOx emissions

Opening Q3 FY09Opening Q1 FY10

•To set best practice examples within the network – Next steps: ‘yokoten’to the rest of the network

Miltos Tsoskounoglou / Toyota Hellas 31

Consumers/Users: promote Eco-Driving

Miltos Tsoskounoglou / Toyota Hellas 32

At the end-of-life phase…

5. Recycling5. Recycling

Miltos Tsoskounoglou / Toyota Hellas 33

Recycling is a solid business case to conserveprimary & secondary raw materials, and reduce emissions• Increased used of recycled materials in new cars

Miltos Tsoskounoglou / Toyota Hellas 34

Recycling of Hybrid Batteries has been organized

Miltos Tsoskounoglou/Toyota Hellas 35

Facing the challenges through Facing the challenges through 5 year action plans5 year action plans

a. Providing the means and a. Providing the means and management resourcesmanagement resources

Miltos Tsoskounoglou / Toyota Hellas 36

In the 5 year Environmental Action Plans,through our Life Cycle analysis, specificprojects are identified and goals are setToyota’s Global EMS is based on ISO 14001

Miltos Tsoskounoglou / Toyota Hellas 37

Supported by environmental investments & maintenance costs (total: 2,7% of net sales)

Source: Independently verified by Japan Environmental Management Association for Industry(JEMAI)

Miltos Tsoskounoglou / Toyota Hellas 38

Sustainability Reports are issued annually

Miltos Tsoskounoglou / Toyota Hellas 39

Progress on KPIs, special projects and results achieved are reported annually

Source: Independently verified by Japan Environmental Management Association for Industry(JEMAI)

Miltos Tsoskounoglou / Toyota Hellas 40

150.000

new Prius

CO2 emissions in production

37% less CO2

comparable diesel vehicle

CO

2ov

er th

e ve

hicl

e lif

e cy

cle

Inde

x =

1 (fo

r die

sel v

ehic

le a

t 150

.000

km

)

1

050.000 100.000 Mileage driven (km)

We believe that the results or our co-ordinatedefforts through our whole Life Cycle approach are visible in all our products & services

Source: Independently verified by Japan Environmental Management Association for Industry(JEMAI)

Prius III

Miltos Tsoskounoglou/Toyota Hellas 41

Thank you for your kind attention !