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TPV Component Specification

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TPV PART NO. SUPPLIER PART DESCRIPTION

380GL32P167H 01 Channelon TRANSFORMER

TPV : Sky Lin Approved: Frank,Tung

NOTICE : 1. Any specification changed of component, especially following items: Raw Material, Process, Tooling, Factory, Label, halftone, and

any engineering changed of production, should be approved by TPV. 2. Any engineering changed of component should be in version record, provide old version parts management information to TPV if

required. 3. All raw material of supplied parts should be meet the TPV standard (RDEMS-01) or its latest version, and the requirement of

regional or country laws and ordinances. SUPPLIER SUPPLIER PART NO. BCK-14055-HA3 FACTORY HA SIGNATURE GBQM4.726.2273 STAMP

VERSION RECORD VER DESCRIPTION OF CHANGE OWNER RELEASE DATE

Original version Sky Lin Apr.-07-15


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CONTENTS Item Page


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1. Transformer Incoming Inspection Key Items


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2. TPV Transformer Coding Rule

380 G **** *** ** *- ****A B C D E F

A Main category Transformer

B : Sub category: Classify model size L19T Inverter transformer, for 15-22”model L32T Inverter transformer, for 23-37”model L52T Inverter transformer, for >=40”model L19P Power transformer, for 15-22”model L32P Power transformer, for 23-37”model L52P Power transformer, for >=40”model

C Serial number for different type. 001 002 … Z99

D , ( Vendor code, ):

E (derived code , for example): 0 1 2 …Z

F: special code 00HF --- HF part

00TP --- TP Vision


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3.3.1. DIMENSIONS

WINDONG DIRECTION

a. 1 PCS POWER TRANS WEIGHT IS: 64.8±3g b. c. MARKING d. PIN ALL PIN 1.0Ts MINe. CORE GAP( ) AT TOP SIDE; f. PIN 8 CUT OFF; PIN 2 CUT OFF 1/2g. PIN6 7 CAN BE SHORT

3.2. MARKING CONTENTS: a. TPV P/N : 380GL32P167H 01 b. VENDOR NAME OR TRADE MARK : HA c. DATE CODE: YEAR & WEEK(XX=year / XX=week) d. “HI-POT OK” MODEL OF WRITEEN CHARACTERS. e. CLASS B (130 DEGREE)INSULATION SYSTEM DESIGNATION: CIS.04 TABLE f. MARKING STANDARDS:

380GL32P167H 01 HI-POT HA CIS.04 XXXXX OK

XXXX: DATE CODE. X: PRODUCT LINE CODEHA: MANUFACTURE SITE(1N Sunzhuang RD Haian County Nantong Jiangsu China)

3.3. TECHNIQUE REQUEST: 3.3.1 The part must be dipped varnish and must be dipped in vacuum. Varnish must go through the

neighborhood layers of the coil. The coil should not loose. 3.3.2 External of part must be immaculate, marking must be clear. 3.3.3 Two cores must be aim, not shift. Core and winding should not move. 3.3.4 Script or marking orient Pin 1 .3.3.5 Lead wire of every pin must set an individual groove.. 3.3.6 The transformer is a lead free product. solder material: (99.3% Sn 0.7%Cu)3.3.7 All bobbin and winding must be covered entirely by insulation tape 3.3.8.Tube must be over margin tape, 3.0mm MIN ( )


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/ / (Tube / Epoxy / Core tape picture ):

TAPE 5.2mm

4.5mm TAPE TAPE1mm TAPE ,

3.0mmMIN

GAP CORE EPOXY ( )WEIGHT ALMOST 0.15g 0.1(REF)

380GL32P167H 01 HI-POTHA CIS.04 1514Y OK

4.5mm tape bottom View( tape)N4,N6,N8

8.0mmMIN


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3.4. SCHEMATIC:

3.5. WINDING CONSTRUCTION:

Mylar tape: t 0.025mm*5.0mmW1.) PIN1,2,3,4,5ADDED TUBE,

2.) TUBE over winding 3.0mm min 3.6. WINDING MODE:

No. COIL TERMINAL WIRE GAUGE WIRE TYPE TUNS WINDING METHOD TAPE 2Ts1 N1 3--2 0.35 mm UEW 13 CLOSED 1Ts 2 N2 4--5 0.2 mm UEW 7 CLOSED 1Ts3 N3 6--9 0.60 mm TIW-M 4 CLOSED 1Ts4 N4 2--1 0.35 mm UEW 13 CLOSED 1Ts 5 N5 12--7 0.60 mm TIW-M 4 CLOSED 1Ts6 N6 2--1 0.35 mm UEW 13 CLOSED 1Ts 7 N7 6--10 0.60 mm 2 TIW-M 4 CLOSED 1Ts8 N8 3--2 0.35 mm UEW 13 CLOSED 3Ts

3.7.Winding Direction: It Is anti-clockwise From Bottom SideNote: 1) Bare wires and insulated wires should not intersect contacts each other. (

2) Reflexed tape of copper foil :N/A


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4. ELECTRIC CHARACTERISTICS: 4.1. INDUCTANCE

L 3 – 1 = 260 μH 10% HP4284A @ 100 KHz , 1 Vrms 25

(L CPk >=1.33 CPK )4.2. LEAKAGE INDUCTANCE

μH MAX HP4284A @ 100 KHz , 1 Vrms 25 (SEC Winding Shorted)

4.3. DC RESISTANCE: HM2541 @ 25R( 3-1) = 260 mOHM MAX; R( 4-5) = 320mOHM MAX ; R(6-9) = 20 mOHM MAX; R(6-10) = 23 mOHM MAX; R( 12-7 ) = 21mOHM MAX ;

4.4. Q VALUE:Q 3-1 = 75 MIN HP4284A @50KHz, 1 Vrms

4.5. DC BIAS L 3-1 4.0A= L(0A)*90% MIN HP4284A @ 100 KHz , 1 Vrms 25

4.6. VOLTAGE RATIO:

PPLY 20 KHz , 1.0 Vrms, 25 BETWEEN PRIMARY WINDING (3-1).

4.7. HI-POT TEST: P—S: AC 3.75K V , 50/60 Hz , 0.5mA 60SEC S—CORE: AC 3.75K V , 50/60 Hz , 0.5mA 60SEC P—CORE: AC 0.5K V , 50/60 Hz , 0.5mA 60SEC

4.8. INSULATION RESISTANCE: P—S: DC 500 V , 100 M MIN P S-CORE DC 500 V , 100 M MIN

4.9. LAYER SHORT TEST: APPLY A VOLTAGE OF 1.0KVP-P AC BETWEEN THE PRIMARY WINDING(3-1) WITHOUT

DAMAGE AS ARCING, ETC.

4.10. RH 90~95% 40±2 , 120hrs PRI. – SEC. : AC 3750V , 50/60Hz 1MINUTE.

4.11. CONDITION OF WORK: a. THE PART NORMAL WORK BE ALLOWED AMBIENT TEMPERATURE: -25 ~ +85 .b. THE PART MUST BE ALLOWED HIGH TEMPERATURE: 130 .c. THE PART NORMAL WORK BE ALLOWED TEMPERATURE DEPENDENT: 40d. AMBIENT TEMPERATURE OF THE PART IS ALLOWED STORAGE TEMPERATURE: -25 ~+85 .e. THE PART BE ALLOWED WORK AMBIENT FREQUENCY: 1KHZ ~ 300KHZ f. STORAGE LIFE: ONE YEAR g.) / / / /h.) 1Ts,2Ts,3Ts - 1Ts,2Ts,3Ts


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5. Reliability : 5.1 Strength test:

The load of 20N ( 1.0/20N; 0.8/15N; 0.7, 0.6, 0.5/10N) shall be applied to the terminal and hold for 1minute. Electrical, Mechanical Characteristics and insulation should not be abnormity.

5.2 Bending strength: The load of 10N ( 1.0/10N; 0.8, 0.7, 0.6, 0.5 / 5N) shall be applied to the terminal, from the vertical direction bending 90º,back to original position, the opposite direction bending 90º, back to original position,those 4 steps is one cycle, total test 2 cycles. Electrical, Mechanical Characteristics and insulation should not be abnormity.

5.3 Vibration: Amplitude:1.5mm Max,1 minute change from 10Hz-55Hz-10Hz, vibration direction: three axials X,Y,and Z, vibration time: each axial 2 hours, total of 6 hours; Electrical, Mechanical Characteristics and insulation should not be abnormity.

5.4 High temperature resistance: The transformer shall be stored at 125±2 for 500 hours. then take out on standard atmospheric pressure for 2 hours.Electrical, Mechanical Characteristics and insulation should not be abnormity.

5.5 Cool resistance:The transformer shall be stored at -25±2 for 500 hours. then take out on standard atmospheric pressure for 2 hours.Electrical, Mechanical Characteristics and insulation should not be abnormity.

5.6 Damp heat: The transformer shall be stored at 40±2 and relative humidity 90%~95% for 500 hours. then take out on standard atmospheric pressure for 2 hours. Electrical, Mechanical Characteristics and insulation should not be abnormity.

5.7 Shock: The transformer shall be test 5 cycles,then take out on standard atmospheric pressure for 2 hours. Note: Step 1-2-3-4 is one cycle. Electrical, Mechanical Characteristics and insulation should not be abnormity.

5.8 Solder ability test Put the terminal in fluxing for 2~3 seconds,after fluxing,component terminal shall be dipped in a melted solder bath at 235 5 for 2.5 0.5seconds. More than 90% of terminal electrode should be covered with solder. Note: Solder ability should meet TPV RoHS RDS-02

5.9 Solder heat test Preheat temperature 120 for 80 seconds,After preheat,put the component terminal dipped in a melted solder bath at 260+5/-0 for 10 seconds.Then inspect the sample. Electrical, Mechanical Characteristics and insulation should not be abnormity.

Solder heat test should meet TPV RoHS RDS-02

STEP TEMPERATURE DURATION 1 -40±2 30 minute 2 -40 100 2~3 minute 3 100±2 30 minute 4 100 -40 2~3 minute


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6 PACKING & LABEL:

(1) Quantity of the products placed in the clotty pulp: 24 PCS per Case , 9 Case per box Total quantity of one box is 216 PCS

(2) Warning: the boxes height should not be more than 8 floors. (3) Signing blue “ROHS” label under the barcode and transfort label. (4) The gross weight of one box is 14.7 kg(REF) the net weight is 13.34 kg(REF) (5) Material of the box: 5 layer AC corrugated paper (6) Case Allowable pressure=600kgf Impact resistance=16kgf/cm(7) The process of packaging:

BOX DIMENSION 410mmX220mmX27.7mm (REF) CASE DIMENSION 427mmX237mmX265mm (REF)

(8) LABEL:

JIANGSU CHENNELON ELECTRONICS GROUP CO.,LTD


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7.Material List (Supplier’s BOM)

NO SUBPART TYPE UL NO FLAME MANUFACTURER

1 CORE N/A N/A

DMEGCTAIZHOU MAOXIANG Co.,LTD

2 BOBBIN

3 WIRE UEW E214423 130 SHANGHAI ASIA PACIFIC ELECTRIC CO.,LTD.

4 TIW-M COSMOLINK CO.,LTD

5 TAPE

No.35660Y [No.35660Y* (%) CTI =THICKNESS: 0.055mm]

E50292

No.CT [CT(c) CTI GPOUPTHICKNESS: 0.06mm]

E165111

6 TUBE TEFLON TUBE TFL E156256 200

7 VARNISH V1630FS E87039 130

8

9 SOLDER STEEL 78%+Cu22%+Sn99.9% THICKNESS 6 +2/-1μm LEAD FREE SOLDER Sn+0.7Cu

N/A N/A ASIA GENERAL ELECTRONIC CO., LTD

10 FLUX WS -10B N/A N/A HAIMEN SANYANG FLUX FACTORY

11 INK 9175 N/A N/A IMAJE


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1.

2. : R=1.3mm

3. : 20mm/min.

4. CORE E : 14Kg MIN M : 12 Kg MIN

Speed 20 mm/min

Press bar radii 3mm

Testing instrumentOR

Effective LengthLe(mm)

Effective AreaAe(mm2)

Effective VolumeVe(mm3)

42.8 193.5 8289.7

Pcv (kW/m3)@80

Pcv(kW/m3)@ 100

DMR44 330 MAX 300 MAX

Initial Permeability curve V.S. Temperature Power loss curve (Pcv max) V.S. Temperature

10101010

�� MATERIAL CHARACTERISTICS MATERIAL CHARACTERISTICS MATERIAL CHARACTERISTICS MATERIAL CHARACTERISTICS

�� TAIZHOU MAOXIANG Co.,LTD.

� ��

��

CharacteristCharacteristCharacteristCharacteristicsicsicsics SymbolSymbolSymbolSymbol UnitUnitUnitUnitMP4AMP4AMP4AMP4A MP4BMP4BMP4BMP4B

�� Initial permeability μi 2300±25% 2400±25%

�� Relative loss factor tanδ/μi ×10-6 < 3

�� 25� 510 510

Saturation flux density 100� 390 390Bs mT

(1000A/m) (1000A/m)

110 110�� Remanence Br mT

55 60

�� Coercivity Hc A/m 13 10

�� 25� 140 125

Power loss 60� 80� 80

(f=25kHz,B=200mT) 80� 65 50

100� 55 40

Pc kW/m3

120� 70 45

�� 25� 650 650

Power loss 60� 550 450

(f=100kHz,B=200mT) 80� 450 350

100� 400 320

Pc kW/m3

120� 500 380

�� Curie temperature Tc � �220 �220

�� Resistivity !"� 6.5 6.5

�� Density d kg/m3 ×103 4.8 4.8

��

Note: The values were obtained with toroidal cores at room temperature unless otherwise shown.

12121212

�� MATERIAL CHARACTERISTICS MATERIAL CHARACTERISTICS MATERIAL CHARACTERISTICS MATERIAL CHARACTERISTICS

�� TAIZHOU MAOXIANG Co.,LTD.

�MP4B�

Effective LengthLe(mm)

Effective AreaAe(mm2)

Effective VolumeVe(mm3)

42.8 193.5 8289.7

Pcv (kW/m3)@ 80 Pcv (kW/m3)@ 100 MP4B 350 MAX 320 MAX

Initial Permeability curve V.S. Temperature Power loss curve (Pcv max) V.S. Temperature

Underwriters Laboratories Inc. Page 1Multiple Recognition Correlation Sheet

ML FILE NO. E331534Issued: 2009-07-02Revised: 2011-05-30

MULTIPLE RECOGNITIONof

SYSTEMS, ELECTRICAL INSULATION - COMPONENT(OBJY2)

for

[100527-360] JIANGSU CHANNELON ELECTRONIC GROUP CO LTD

Basically Recognized for:

[100219-045] NANTONG DADON ELECTRONICS CO LTD (SUZ)

Basically Recognized products covered by Procedure and/or Reports under File No. E313221, Volume 1

ProductsCovered

ReportDate Product Designation Product Designations

Class 130 (B) insulation system

2007-06-05 DMC B-1 DMC B-1

Class 130 (B) electrical insulation systems

2011-05-25 DMC B-2 DMC B-2

2011-05-26 CIS.04 CIS.04

MARKING: Same as that described in Follow-Up Service Procedure and/or Report except for

UL INSPECTION CENTER NANJING - 521

Home Quick Guide Contact Us UL.com

OBJY2.E331534 Systems, Electrical Insulation – Component

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Systems, Electrical Insulation - Component

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JIANGSU CHANNELON ELECTRONIC GROUP CO LTD E331534

2 THE YELLOW SEA AVE

HAIAN DEVELOPMENT ZONE

HAIAN, JIANGSU 226600 CHINA

Class 130 (B) electrical insulation systems, designated CIS.04, DMC B-1, DMC B-2

Marking: Company name and system designation.

Last Updated on 2011-05-30

Questions? Print this page Notice of Disclaimer Page Top

Copyright ?2011 Underwriters Laboratories Inc.®

The appearance of a company's name or product in this database does not in itself assure that products so identified have been

manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Listed and covered under

UL's Follow-Up Service. Always look for the Mark on the product.

UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide

Information, Designs and/or Listings (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of

the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from Underwriters Laboratories

Inc." must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format:

"Copyright © 2011 Underwriters Laboratories Inc.®"

OBJY2.E313221Systems, Electrical Insulation – Component

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Systems, Electrical Insulation - Component

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NANTONG DADON ELECTRONICS CO LTD E313221

1 N SUNZHUANG RD

HAIAN COUNTY

NANTONG, JIANGSU 226652 CHINA

Class 130 (B) electrical insulation systems, designated CIS.04, DMC B-1, DMC B-2

Marking: Company name and system designation.




The appearance of a company's name or product in this database does not in itself assure that products so identified have been

manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Listed and covered under

UL's Follow-Up Service. Always look for the Mark on the product.

UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide

Information, Designs and/or Listings (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of

the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from Underwriters Laboratories

Inc." must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format:

"Copyright © 2011 Underwriters Laboratories Inc.®"

TEST REPORT FOR FLAME CLASS 94V-0

BOBBIN 94V-0

1. BOBBIN:

MANUFATURER: SUMITOMO BAKELITE CO LTD

MATERIAL: PM-9820

2. :20cm , ( 0.5

0.1mm) 12 1mm ,

10s , 30s,

1min.,

30s

, 30s , ,

3. :

1 10 Sec. 0 Sec. 1 Min 0 Sec





0 Sec. 0 Sec

BALL PRESSURE TEST FOR BOBBIN

1 OPERATING AMBIENT TEMPERATURE 125 , 1 HOUR.

2 AFTER TEST PET ITEM1, THEN MEASURED THE DIMETER OF

HOLE ABOUT 0.6mm.

3 THE TEST CAN MEET IEC 950 ALL REQUIRENENT.

REMARK:

BOBBIN:

1. MAKER: SUMITOMO

2. MATERIAL: PHENOLIC

3. P/N: PM-9820, 94V-0

4. UL FILE NO: E41429

JIANGSU CHANNELON ELECTRONIC GROUP CO.,LTD

Magnet Wire - Component

(1) Marked designations are the same as the material designations.

OBMW2.E214423 Magnet Wire - Component

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SHANGHAI ASIA PACIFIC ELECTRIC CO LTD E214423

2525 DAYIE RD

WUCIAO

FENGXIAN

201402 SHANGHAI, CHINA

Mtl Dsg

Mark Dsg

Coat TypeANSI Type

Temp ClassBC OC

EIW (1) Polyester-imide MW30# 180

@ 200

A-EIW (1) Polyester-imide @@# 180

@@ 200

UEW (1) Polyurethane MW82 180

MW79# 155#

MW75# 130#

A-UEW (1) Polyurethane @@ 180

@@## 155

@@# 130

PEW (1) Polyester MW5# 155

A-PEW (1) Polyester @@ 155

PEW/NL (1) Polyester Nylon @ 200

MW76# 180

MW24# 155

A-PEW/NL (1) Polyester Nylon @@ 200

MW76-A# 180

MW24-A# 155

UEW-U (1) Polyurethane MW75-C# 130

A-UEW-U (1) Polyurethane @@# 130

UEW/NY or QAN (1) Polyurethane Polyamide MW83 180

MW80# 155

MW28# 130

A-UEW/NY (1) Polyurethane Polyamide @@ 180

MW80-A# 155

MW28-A# 130

EI/AIW or QZY/XY (1) Polyester-imide Polyamide-imide MW37 220

MW35, MW73 200

A-EI/AIW (1) Polyester-imide Polyamide-imide @@ 220

MW35-A, MW73-A 200

1/2OBMW2.E214423 - Magnet Wire - Component

2011-7-15http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/showpage.html?nam...

@-Non-ANSI type.

@@- Non ANSI type aluminium magnet wires.

#-This magnet wire may perform better than rating reflects and hence may not be suitable for an insulation system, varnish or end product testing. Further consideration is necessary prior to its use in testing.

Marking: Company name and material designation on package or reel, and Recognized Component Mark.


The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Listed and covered under UL's Follow-UpService. Always look for the Mark on the product.

UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide Information, Designs and/or Listings (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from Underwriters Laboratories Inc." mustappear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format: "Copyright ©2011 Underwriters Laboratories Inc.®"



2/2OBMW2.E214423 - Magnet Wire - Component


Insulating Tape - Component

Copper foil tape, Cat. No. CP-3002*.

Nonwoven cloth/polyethylene terepthalate film tape, Cat. No. WF with suffixes, rated 130 C* (c) (h).

Polimide film tape, Cat. No. PF with suffixes, rated 180 C* (d) (g).

Polyethylene terephthalate film tape, Cat. No. CT with suffixes, yellow color, rated 130 C*(c) (e) (g).

Polyethylene terephthalate film tape, Cat. No. CT with suffixes, all colors except yellow, rated 130 C(b)(f) (g).

Polyethylene terephthalate film tape, Cat. No. PZ with additional suffixes, rated 130 C*(b).

*Complies with flame retardant requirements when so marked.

(b)Comparative Tracking Index (CTI) performance indicates material Group IIIa, PLC=2, CTI equal to or greater than 250 but less than 400 v.

(c)Comparative Tracking Index (CTI) performance indicates material Group I, PLC=0, CTI equal to or greater than 600 v.

(d)Comparative Tracking Index (CTI) performance indicates material Group IIIb, PLC=4, CTI equal to or greater than 100 v but less than 175v.

(e) - Yellow color only

(f) - All colors except yellow

(g) - The CTI test was conducted per IEC 112, 3rd Edition 1979 and the assigned level is based on the testing of both film and adhesive sides.

(h) - The CTI test was conducted per IEC 60112, 4th Edition 2003 and the assigned level is based on the testing of both film and adhesive sides.

Marking: Company name or "E165111" and catalog designation printed on the carton, wrapper or core.




OANZ2.E165111 Insulating Tape - Component

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JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD E165111

SOUTHWEST AROUND RD

JINGJIANG, JIANGSU 214500 CHINA



1/1OANZ2.E165111 - Insulating Tape - Component

2011-6-8http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/showpage.html?name...

Yahua Tape, You Can Trust.

YAHUA FLAME-RETARDANT POLYESTER ADHESIVE TAPE NO. CT(c) TAPE

1.Feature 1) Excellent electric insulating properties 2) Flame-retardant, UL-listed under the subject 510 FR. 3) Heat resistant, UL-listed under the subject 510 at 13 (Class B).4) Specifications about an environment related substances.

---None use of prohibited substances, all products accord with RoHS,SS-00259 and Customers’ requests. 2. Construction

Sketch Map of CT Tape’s Structure

3. General Properties

Testing Item UnitCT Standard values

25# 50# Total thikness mm 0.06±0.01 0.085±0.01 *Adhesion to steel N/10mm 3.8 3.8 *Peeling strength N/M 300 or more 300 or more *Heat resistance ---- Good Good *Tensile strength N/10mm 44 88*Elongation % 80 80*Solvent resistance ---- Excellent Excellent Insulating Resistance >1×106 >1×106

*Dielectric breakdown KV 5.0 6.5 *Electrolytic corrosion coefficient ---- 0.98 0.98 *Heat resistance temperature ---- UL temperature rating 130 UL temperature rating 130CTI grade ---- I I Values listed above are typical and should not be used for any specification purposes. Note:1) Test Method: ASTM D-1000 2) Color: Light Yellow 3) UL Recognized File No.: E165111 4) Shelf Life: 12 months when storage in original carton at 23 and 65% relative humidity.

Backing Material:PET Film

Adhesive Acrylic Adhesive

Thickness:0.035 0.005mm

Thickness:0.025 0.003mm (0.06 0.005mm)

Insulating Tape - Component

Polyethylene-Terephthalate film insulating tape with acrylic adhesive, Cat. No. 35660*@, rated 130° C.

Polyethylene-Terephthalate film insulating tape with acrylic adhesive, Cat. Nos. 35660*@, rated 130° C; Cat. No. 35660Y*(%), rated 130 C.

Flame retardant double sided acrylic tape, Cat. No. DS31+.

Aramid "Nomex" paper insulating tape, Cat. No. NM130* rated 155 C .

Aramid "Nomex" paper insulating tape, Cat. No. NM13K*, rated 155 C.

Woven glass cloth backing with silicone adhesive, Cat. Nos. GL06* and GL08*, rated 200 C.

Woven glass cloth insulating tape with acrylic adhesive, Cat. No. GL15 rated 155 C.

Woven glass cloth insulating tape with rubber adhesive, Cat. No. GL27 rated 130 C.

Polyethylene-Terephalate film insulating tape with acrylic adhesive, Cat. No. MY130# rated 130 C.

Polyethylene-Terephalate film insulating tape with acrylic adhesive, Cat. No. MY9XHF(e)(f), rated 130 C, where X represents tape color: 0 = red, 1 = yellow, 2 = blue, 3 = green, B = black, W = white.

Polyimide film insulating tape with silicone base adhesive, Cat. No. KA180* rated 200 C.

Woven acetate cloth insulating tape with rubber base adhesive, Cat. No. ACO* rated 130 C.

Polyethylene-Terephthalate film insulating tape with acrylic adhesive, Cat. No. 35661$ rated 130 C.

Polyethylene-Terephthalate film insulating tape with rubber based adhesive, Cat. No. MYOY(&), rated 130C.

Polyimide film insulating tape with acrylic adhesive, Cat. No. KA170*, rated 200 C.

Polyethylene-Terephthalate film insulating tape with acrylic adhesive, Cat. No. 35660W*c, rated 130 C.

Polyimide film insulating tape with silicone base adhesive, Cat. No. KA180L* , rated 200 C.

Polyimide film insulating tape with silicone base adhesive, Cat. No. KA180H*, rated 200 C.

Polyimide film insulating tape with silicone base adhesive, Cat. No. KA180HA*, rated 200 C.

Polyimide film insulating tape with silicone base adhesive, Cat. Nos. KA180K* and KA180E*, rated 200 C.

Polyimide film insulating tape with silicone base adhesive, Cat. No. KA200*, rated 200 C.

Woven fiberglass coated with PTFE insulating tape with silicone base adhesive, Cat. No. TF05*, rated 180 C.

Polyethylene-Terephthalate film insulating tape with acrylic adhesive, Cat. No. MY9XAF*(g), where X represents tape color: 0 = red, 1 = yellow, 2 = blue, 3 = green, B = black, W = white, C = Clear, rated 130°C.

Polyethylene-Terephthalate film insulating tape with acrylic adhesive, Cat. No. MY9YAF*(h), rated 130°C.

Polyethylene-Terephthalate film with non-woven PET fiber reinforcement insulating tape with acrylic adhesive, Cat. Nos. 35661-3(h) and 35661-2(h) rated 130 C.

OANZ2.E50292 Insulating Tape - Component

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SYMBIO INC E50292

12 XING HUA RD

TAOYUAN, 330 TAIWAN



+ - Subjected to flame retardant test only. Shall be marked "Flame Retardant" only.

* - Complies with flame retardant requirements when so marked.

@ - "Film side CTI Performance Level Category PLC=3, Voltage 225 or less, per UL 746A/ASTM D3638", and/or "Film side CTI225 per IEC112, Third Edition (1979) ", and/or "Adhesive side CTI Performance Level Category PLC=2, Voltage 250 or less, per UL 746A/ASTM D3638", and/or "Adhesive side CTI 250 per IEC112, Third Edition (1979) " or equivalent.

# - "Film side CTI Performance Level Category PLC = 3 Voltage 200 or less per UL 746A/ASTM D3638", or equivalent.

$ - "Film/adhesive side CTI Performance Level Category PLC=0, Voltage 600 or greater, per UL 746A/ASTM D 3638" and/or "Film/adhesive side CTI 600 per IEC112, Third Edition (1979)" or equivalent.

(&) - "CTI Performance Level Category film side PLC=O, Voltage 600 or greater, per UL 746A/ASTM D3638" and/or "Film Side CTI 600 - 0.19mm per IEC112, Third Edition (1979)" or equivalent.

(c) - "Adhesive side CTI Performance Level Category PLC=0, Voltage 600 or greater, per UL 746A/ASTM D 3638", and/or "Adhesive side CTI 600 per IEC112, Third Edition (1979)", and/or "Film side CTI Performance Level Category PLC=1, Voltage 420 or less, per UL 746A/ASTM D 3638", and/or "Film side CTI 420(380) per IEC112, Third Edition (1979)" or equivalent.

(d) - "Adhesive side CTI Performance Level Category PLC=0, Voltage 600 or greater, per UL 746A/ASTM D 3638", and/or "Adhesive side CTI 575-0.20 per IEC 60112, Fourth Edition (2003)", and/or "Film side CTI Performance Level Category PLC=0, Voltage 600 or greater, per UL 746A/ASTM D 3638", and/or "Film side CTI 575-0.43 per IEC 60112, Fourth Edition (2003), or equivalent.".

(e) - Tape Cat. No. MY9BHF in black color only complies with flame retardant requirements when so marked.

(f) - "Film side CTI Performance Level Category PLC=2, Voltage 281, per UL 746A/ASTM D3638", and/or "Adhesive side CTI Performance Level Category PLC=2, Voltage 385, per UL 746A/ASTM D3638", or equivalent.

(g) - "Film side CTI Performance Level Category PLC = 3, Voltage 228, per UL 746A/ASTM D3638", and/or "Adhesive side CTI Performance Level Category PLC = 2, Voltage 302, per UL 746A/ASTM D3638", or equivalent.

(h) - "Film/adhesive side CTI Performance Level Category PLC=0, Voltage 600 or greater, per UL 746A/ASTM D 3638" or equivalent.

(%) Adhesive side CTI Performance Level Category PLC=0, Voltage 600 or greater, per UL 746A/ASTM D 3638 or "Adhesive side CTI 575-0.20 per IEC60112, 4th Edition (2003)" or "Film side CTI Performance Level Category PLC=0,Voltage 600 or greater, per UL 746A/ASTM D 3638" or "Film side CTI 575-0.43 per IEC60112, 4th Edition (2003)"or equivalent.

Marking: Company name or file number "E50292", catalog designation and "Flame Retardant" if authorized, printed on carton, wrapper and/or core.








Tubing, Extruded Insulating - Component

#- Tubing is considered to comply with the optional VW-1 flammability requirements only if so marked.

Marking: Company name or "E156256", catalog number, voltage rating, temperature rating in degrees C and inside diameter, shall be marked on tags attached to both ends of the tubing on the shipping spool label or on the smallest unit container.

Copyright © 2008 Underwriters Laboratories Inc. ®

The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Listed and covered under UL's Follow-Up Service. Always look for the Mark on the product.

UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide Information, Designs and/or Listings (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from Underwriters Laboratories Inc." must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format: "Copyright © 2008 Underwriters Laboratories Inc.®"

YDPU2.E156256Tubing, Extruded Insulating - Component

Page Bottom

See General Information for Tubing, Extruded Insulating - Component

GREAT HOLDING INDUSTRIAL CO LTD E156256

10TH FL

649-3 CHUNG CHENG RD

HSIN CHUNG, TAIPEI HSIEN 242 TAIWAN

Cat. No.Max

VMax

Temp CCol

Recognized

Max Temp

Rated Oil Resistance,

VW-1 Rated #

Not heat-shrinkable polytetrafluoroethylene (PTFE) tubing.

TFL 150 200 BL,NAT ?/TD> Yes

TFT 300 200 BL,NAT ?/TD> Yes

TFS 600 200 BL,NAT ?/TD> Yes

TFL-201 150 200 NAT ?/TD> Yes

TFT-201 300 200 NAT ?/TD> Yes

TFS-201 600 200 NAT ?/TD> Yes


Questions? Notice of Disclaimer Page Top

Plastics - Component

(XX) - Denotes two letters, AA - ZZ, representing a customer code of Dongguan Eatto.

Marking: Company name and material designation on container, wrapper or finished part.


The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Listed and covered under UL's Follow-Up Service. Always look for the Mark on the product.

UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide Information, Designs and/or Listings (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from Underwriters Laboratories Inc." must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format: "Copyright © 2010 Underwriters Laboratories Inc.®"

QMFZ2.E218090 Plastics - Component

Additional information regarding this certification can be found in UL's iQ Family of Databases (iq.ul.com).

NEW -- for additional information concerning the individual material, click on the material designation.

Page Bottom

See General Information for Plastics - Component

DONGGUAN EATTO ELECTRONIC MATERIAL CO LTD E218090

GUANWAN INDUSTRIAL

XINWAN

HUMEN TOWN

DONGGUAN, GUANGDONG 523938 CHINA

H D

Min. H H R T I V 4 C

Thk Flame W A Elec Mech T 9 T

Material Dsg Color mm Class I I Imp Str R 5 I

Epoxy Molding Compound (EP - Molding), furnished as paste.

E-500 (XX) ALL 3.0 V-0 - - 130 130 130

Epoxy Potting Compound (EP - Potting), furnished as single-part paste.

3300 WT, BK 3.0 V-0, 5VA - - 90 90 90

10.0 V-0, 5VA - - 90 90 90

Epoxy Potting Compound (EP - Potting), furnished as two liquid components.

3300A-1/3300B-1 BK, YL 1.0 V-0 3 0 130 130 130 0

3.0 V-0 1 0 130 130 130

3300A-2/3300B-2 NC, WT, RD 1.0 V-0 - - 130 130 130

3.0 V-0 - - 130 130 130

3300A/B BK 1.0-1.1 V-0 - - 90 90 90

2.6-2.86 V-1 - - 90 90 90

WT, RD 1.0 V-0 - - 90 90 90

2.6-2.86 V-0 - - 90 90 90

3300AB(1) ALL 3.0-3.3 V-0, 5VA 0 0 90 90 90 4


Questions? Notice of Disclaimer Page Top

Page 1 of 1QMFZ2.E218090 - Plastics - Component


E-500E-500 120 90-120

E-500

40 4.5- mpa.s

g/ml 1.

25 2

120 90-120

kg/cm2 9-11

kg/cm2 10-13

ohm 1.5 1011

kv/mm 11-13

<0.05 24H(25 )

25 Shore D 45-60

135-145

mm/mm/ 4 10-4

TPVPART NO 380GL32P167H01 DESCRIPTION POWER TRANS DATA 2015.04.07MANUFACTURER TEST BY

SPECREF NO L(3-1)

260uH 10% I(4.0A)

I(0A)*90%

Le(3-1)=

5.0uHMAX

R(3-1)260m

R(4-5) 320m

R(6-9) 20m

R(6-10)23m

1 260.1 254.9 2.89 192.6 252.2 10.1 13.5

2 260.4 255.1 3.05 192.5 255.3 10.3 13.6

3 259.6 254.7 2.83 196.1 255.9 10.3 14.1

4 254.9 249.8 2.96 194.1 252.5 10.5 13.6

5 261.6 257.3 2.77 194.4 252.6 10.0 13.6

6 257.9 253.7 2.98 192.6 260.0 10.7 13.9

7 259.0 254.4 3.07 193.6 255.7 10.1 13.6

8 261.9 257.0 2.89 194.5 254.6 10.1 13.7

9 258.9 254.8 2.95 194.3 253.2 10.1 13.7

10 253.9 248.1 2.82 194.3 253.2 10.0 13.5

REMARK SPEC , : OK NG

1. Test Surrounding Conditions: Temperature: 25ºC Humidity: RH 68%

2. Test Instrument: HP4284A HM2541

CH1061 LCZ+CH1320 NF2511

2672B WD9505

CH19053


SPECREF NO R(12-7)

21mV(4-5)

0.269V 10%

V 6-9)0.154V 10%

V 6-100.154V 10%

V 12-70.154V 10%

1 12.7 0.2665 0.1549 0.1534 0.1559 133

2 12.4 0.2664 0.1551 0.1543 0.1558 132

3 12.8 0.2662 0.1538 0.1534 0.1549 131

4 12.7 0.2655 0.1549 0.1532 0.1566 133

5 12.7 0.2638 0.1545 0.1541 0.1550 132

6 12.9 0.2651 0.1545 0.1541 0.1560 131

7 12.7 0.2658 0.1543 0.1546 0.1558 131

8 12.8 0.2637 0.1542 0.1543 0.1562 133

9 12.7 0.2644 0.1554 0.1538 0.1568 129

10 12.7 0.2645 0.1528 0.1532 0.1564 133




CH1061 LCZ+CH1320 NF2511

2672B WD9505

CH19053


SPECREF NO

P-SAC3.75KV50/60Hz0.5mA 60SEC

S-COREAC3.75KV50/60Hz0.5mA 60SEC

P-COREAC0.5KV50/60Hz0.5MA60SEC

P-S OR P,S-CORE DC500V

100M MIN

LAYER SHORT TEST

AC1.0KVp-p

RH: 90%~95%,38~42 ,120Hr

PRI. To SEC. 50/60Hz

AC3750V 60sec

1 OK OK OK OK OK OK

2 OK OK OK OK OK OK

3 OK OK OK OK OK OK

4 OK OK OK OK OK OK

5 OK OK OK OK OK OK

6 OK OK OK OK OK OK

7 OK OK OK OK OK OK

8 OK OK OK OK OK OK

9 OK OK OK OK OK OK

10 OK OK OK OK OK OK




CH1061 LCZ+CH1320 NF2511

2672B WD9505

CH19053

380G

L32P

167H

01G

BQ

M4.

726.

2274

1 2 3 V

1630

FST6

600

44

5 6 6.1.

1

6.1.

270

~76c

mH

g0.

1MPa

(76c

mH

g0.

1MPa

)3~

5,

6.1.

370

~76c

mH

g0.

1MPa

(76

cmH

g0.

1MPa

)3~

5

6.1.

4

7 7.1

,(

:)

7.2

,,

,7.

37.

47.

57.

6

1/

1

01

: : : :

PREPARED BY: CHECKED BY: APPROVED BY:

380GL32P167H012015.04.07

JIANGSU CHANNELON ELECTRONIC GROUP CO.,LTD

CERTIFICATE OF CONFORMITY

TPV CO., LTD:

We hereby assure you that transformers on the following terms, as result of 100%

inspection by below production test conditions and the product has all successfully passed

the 100% HI-POT test.

This part has been designed to comply with the creepage and clearance distances

required according to IEC-60950/IEC60065.

CUSTOMER P/N: 380GL32P167H 01

DADON P/N: BCK-14055-HA3

LOT NO.:

PART NAME: POWER TRANS

Production test condition:

PRI. TO SEC.: AC4500V, 0.5mA, 1Sec.

PRI. TO CORE: AC 600V, 0.5mA, 1Sec.

SEC. TO CORE: AC4500V, 0.5mA, 1Sec.

PS : Production Line - Hi-pot 100% Test Time 1 Second ( It doesn’t include the Ramp up

time of the Equipment ).

Hi-pot 100% Test Time 1 Second( )

2015-04-07

MANAGER OF Q.C INSPECTED BYA

tpv component specificationows2.tpv-tech.com/e_mp/uploadfile/specification/201504/t... ·...

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