tradition of quality...the product range consists of high grade and special steels in wide quality...
TRANSCRIPT
TRADITION OFQUALITY
www. to s ce l i k n i k s i c .me
www. to s ce l i k n i k s i c .me
Chairman’sMessage
Today, we, Tosyalı Holding, are proud of being a company that adds value to our country and the geography we are located, with our activities in 3 different continents and over 20 locations. I would like to emphasize that we are determined to write a success story as a global steel force in Europe, like we did in Turkey.
Tosçelik Nikšić, our plant that celebrated 60th anniversary recently, is of a great importance for Tosyalı Holding’s global growth and our power in the region.
The plant, founded as Željezara Nikšić in 1956, has been a part of Tosçelik since 2012... Through our investments, we have increased the production capacity of the plant and brought our value added steel industry knowledge to Montenegro. We continue our value added production with high technology application for various areas that are counted as the drivingforces of the regional economy - such as the machinery, defense, energy and automotive industries - from our Nikšić plant.
As a Turkish company, we desire to show the power of our country’s economy and Turkishentrepreneurs’ capabilities to the world. Our goal is not only to be one of the biggest producers in our country and region, but also to become one of the world’s biggest producers...
For this reason, it is very important for us that we are the main pipesupplier of TANAP, dream project of the century. Also we are proud of Tosyalı-Toyo Çelik A.Ş - our joint venture with Toyo Kohan, one of Japan’s leading companies, established in 2012. With theseinitiatives that will excel our country beyond the levels, our goal is to meet the needs of our country as well as the needs of the broader geography, from Europe to the Caucasus, from the Middle East to North Africa...
At this point I would like to add that our main philosophy as Tosyalı Holding, is to add value to the region we are located. We are aware of Montengrin and especially Nikšić community’s trust and support. It is our top priority to continue being a company that provides employment to the region and adds value to the Montenegrin economy, just as we value our country’s economy.
Today, Tosçelik Nikšić plant is one of the cornerstones of our production power, with the annual capacity that exceeds 3.5 million tons. In the forthcoming period, our goal is to reach 6 million tons of production. The Montenegrin plant, as an import-ant crossroads location especially for the exports to Europe, will con-tinue to have a strategicsignificance in Tosyalı Holding’s targets and plans.
Fuat TOSYALIThe Chairman of Board of Directors
We continue to be the globalmetal and steel force!
about us
Tosyalı HoldingTosyalı Holding is one of the leading steel manufacturers in Turkey. The Holding’s Headquarter is located in Hatay Iskenderun, and company has many production facilities in domestic and international locations such as Osmaniye, Istanbul, Izmir, Algeria and Montenegro.
Tosyalı Holding’s motto has always been the ‘Tradition of Quality’. Following this motto, in the beginning of the 21st century, the company’s range of production expanded significantly and the export value of Tosyalı Holding has reached up to $ 800 million. The expansion of the exports enabled the growth of their business boundaries and increased the quality of the products.
Working with diligence, dedication and determination from the first day, Tosyalı Holding now has 20 established companiesand the largest indoor factory complex in Europe.
Tosçelik Alloyed Engineering Steel NikšićTosçelik Nikšić has a glorious tradition of 60 years in steel production, with wide range of products and technologies used in theproduction lines.
Former Željezara became a member of Tosyalı Holding in 2012. Since then, Tosyalı Holding has been conducting the investments under the new name Tosçelik Nikšić in order to improve and modernize production technologies and achieve high product quality.
Some of Tosçelik’s most substantial investments are SVC (System for Compensation of Reactive Energy) installation, the newvacuum station in the melt shop, burners on the EAF (Electrical Arch Furnace) and Ladle Furnace Revamping, the new RHF
(Rotary Hearth Furnace) for reheating ingots and blooms in the forging mill, new lathes for turning bars and other technical improvements.
Tosçelik Nikšić is one of the major steelmakers in Europe and one of the leading industries in Montenegro. Paying attention to small details, dedication and expertise of our staff guarantee a clean quality steel. The product range consists of high grade and special steels in wide quality and size assortments.
Montenegro’s and Nikšić’s perfect geographical and strategic location enables easy and smooth product deliveries to the clients anywhere in the world in the optimal time periods via various transportation methods.
about us
Our MissionOur key objective is to become a global company that improves the life quality of our community, brings value to our stakeholders and adopts continuous development as a principle by producing high value added steel products with social responsibility and environmental awareness.
Our VisionOur ultimate goal is to become the leading global company in the steel industry known for innovative, strong, environment and human sensitive approach and characteristics.
Our ValuesTrustworthiness, innovativeness, sensitivity, strength, integrity and cooperation are the foundations of our business conduct.
Our PrinciplesWe are aspired to ensure and implement people-oriented, customer-oriented and technology-based management, a safe working place and continuous development.
The Chairman of the Board of Directors
Quality policy• Increasing customer satisfaction with quality
policy that meets our customers’ requirements and expectations.
• Updating our processes and continuously improving
to ensure competitive edge at the international level observing Environment and WHS conditions.
• Increasing productivity and profitability by minimizing production costs.
• Setting out quality targets in line with the philosophy of
ultimate quality.
*Our quality policy’s competence to the changing conditions is controlled and assured by the senior management periodically.
*Tosçelik Quality Management System based on our Quality Policy is implemented in all the functions and levels within our organization. Qualified personnel, production tools, service and additional resources is provided accordingly.
Our Environment PolicyWe, Tosyalı Holding, attach importance to our employees’ health, safety and environmental management by adopting the “Human First“ and “Sustainable Development“ approaches.
We pay special attention to sustain our activities by preventing environmental pollution and using natural resources at the optimum level.
We are committed to the principle “No work is as urgent and important as to put human life in danger” iin order to raise the Work Health & Safety and Environmental awareness level, and we follow the developments in science and technology accordingly.
We determine and control the Work Health & Safety and Environmental Risks related to our business activities in a systematic manner in line with Legal Legislation, OHSAS 18001 and ISO 14001 standards.
We accept and commit to determine the objectives that are improving continuously each year within an optimum budget and observed performance accordingly.
products
We have 18MN presses that can be forging up to 9200mm length.*All the products are subject to heat treatment in modern heat treatment furnaces utilizing different procedures.*Blacksurface flat/square is not available.
ProductDimension
ROUND
Φ 180-550 mm rough turned
Φ 200-570 mm without mechanical treatment
LENGTH
FORGED:
TOLERANCE
SQUARE
200-450 mm milled
3000 – 6500 mm 3000 – 6500 mm 3000 – 6500 mm
-0/+3 mm rough turned
-0/+8 mm without mechanical treatment
-2/+3 mm milled material -2/+3 mm milled material
FLAT
800 x 120 – 300 mm700 x 120 – 320 mm600 x 120 – 350 mm500 x 120 – 400 mm400 x 120 – 500 mm
DISC
600-900 mm
150 – 300 mm
-0/+3 mm rough turned
StainlessSteel
W.Nr Grades1 1.4122 X39CrMo17
2 1.2316 X38CrMo16
3 1.4034 X46Cr13
4 1.2083 X40Cr14
5 1.4028 X30Cr13
*Our engineering department makes the technical evaluation for the orders of the qualities not listed.
Martensitic Stainless Steel
W.Nr Grades6 1.4125 X105CrMo17
7 1.4021 X20Cr13
8 1.4006 X12Cr13
9 1.4112 X90CrMoV18
10 1.4922 X20CrMov11
GRADES:Alloyed steel
unalloyed steel alloyed steel
hot work tool steel cold work tool steel
steel for automat structural steel
steels for rolling bearings martensitic stainless steels
unalloyed steel
hot work tool steel
steel for automat
steels for rolling bearings
alloyed steel
cold work tool steel
structural steel
martensitic stainless steels
Stainless steel
Tool steel
hot work tool steel
steel for automat
steels for rolling bearings
cold work tool steel
structural steel
martensitic stainless steels
TYPES OF STEEL:
STEEL GROUPS:
Carbon steel
In our production program are represented:
*Our engineering department makes the technical evaluation for the orders of the qualities not listed.
ToolSteel
W.Nr Grades1 1.2342 X35CrMoV5-1-1
2 1.2345 X50CrMoV5-1-1
3 1.2344 X40CrMov5-1
4 1.2365 32CrMoV12-28
5 1.2714 56NiCrMoV7
6 1.2329 46CrSiMoV7
7 1.2367 X38CrMoV5-3
8 1.2343 X37CrMoV5/X38CrMoV5-1
9 1.2766 35NiCrMo16
10 1.2323 48CrMoV6-7
W.Nr Grades1 1.2362 X63CrMoV5-1
2 1.2358 60CrMoV18-5
3 1.2746 45NiCrMoV16-6
4 1.2327 86CrMoV7
5 1.2080 X210Cr12
6 1.2842 90MnCrV8
7 1.2379 X155CrVMo121
W.Nr Grades1 1.2311 40CrMnMo7
2 1.2312 40CrMnMo 86
3 1.2738 40CrMnNiMo8-6
Hot Work Tool Steel Cold Work Tool Steel Plastic Mould Tool Steel
*Our engineering department makes the technical evaluation for the orders of the qualities not listed.
W.Nr Grades1 1.3505 100Cr6
2 1.3533 18NiCrMo14
3 16NiCrMo13
4 1.3536 100CRMO7-3
5 1.3520 100CrMnSi6-4
W.Nr Grades1 1.8564 31CrMo12
2 1.8523 40CrMoV13-9
3 1.7361 32CrMo12
4 1.8509 41CrAlMo7
5 1.8550 34CrAlNi7-10
W.Nr Grades1 45SiCrMo6
2 1.5120 38MnSi4
3 1.8905 STE460
4 1.8930 STE690
Bearing Steel Nitration Steel
Structural Steel
Free Cutting Steel
Case Hardened Steel
Alloyed Steel
W.Nr Grades1 1.0764 36SMN14
2 1.0715 11SMn30
W.Nr Grades1 1.5810 18NiCr5
2 12NiCr12
3 1.6610 48CrNiMo8-8-7
4 15NiMoCr10
5 1.6657 14NiCrMo13-4
6 1.5752 15NiCr13
7 1.7380 10CrMo9-10
8 1.5622 14Ni6
9 1.6566 18NiCrMo5
10 16/20MnCr5
11 SAE 4130
W.Nr Grades12 817M40
13 ASTM A182 F9
14 1.7131 16MnCr5
15 1.6523 8620
16 8627H
17 1.7733 24CrMoV5
18 1.8070 21CrMoV5
19 1.7335 13CrMo4
20 1.5415 16Mo3
21 1.7734 15CDV16/15CrMoV6
22 1.7160 16MnCrB5
Spring Steel
W.Nr Grades1 1.8159 50/51CrV4
Heat Treated Steel
W.Nr Grades1 1.7765 32CrMoV12-10
2 1.6747 30NiCrMo16-6
3 1.7035 41Cr4
4 1.7220 34CrMo4
5 1.6510 39NiCrMo3
6 1.7218 25CrMo4
7 42CrMo5-04
8 1.7225 42CrMo4
9 SAE 4340
W.Nr Grades10 1.6582 34CrNiMo6
11 1.6587 18CrNiMo7-6
12 ASTM A182 F5
13 1.6580 30CrNiMo8
14 1.8519 31CrMoV9
15 1.7223 SAE 4140
16 1.7383 11CrMo9-10
17 1.6565 40NiCrMo7
18 1.7225 709M40
W.Nr Grades19 SAE 4145
20 1.6773 36NiCrMo16
21 1.6655 30NiCrMo12
22 1.6511 36NiCrMo4
23 1.6745 826M40
24 1.7103 46Cr4
25 1.7228 50CrMO4
Thermal treatment:
QT-Quench and Tempered
N-Normalized
A- Soft Annealed
SR-Stress Relieved
FP-Ferrite-Pearlite
TYPES OF THERMAL TREATMENT:
W.Nr Grades1 ASTMA A 105
2 1.0570 S355J2
3 ASTMA 350LF2
4 S48C
5 1.0460 P250GH
6 1.0406 C25
7 1.0401 C15
8 1.0301 C10
W.Nr Grades1 1.0601 C60
2 1.0503 C45E
3 1.0501 C35
4 SAE 1035
Structural Steel Carbon SteelCase Hardened Steel
Free Cutting Steel
W.Nr Grades1 1.7338 A182F11
W.Nr Grades1 1.0726 35S20
CarbonSteel
*Our engineering department makes the technical evaluation for the orders of the qualities not listed.
products
DRILLEDBARInner Φ 90 – 350 mmOuter Φ 180 - 550 mm
LENGTH
MECHANICALENGINEERING:
TOLERANCE
max 900 mm
Outer -0/+3 mmInner + -2 mm
*For all the drawings not listed, special technical evaluation is executed.
Roll
Shaft
Axles
Gears
Bearing housings
Shaft housing
Ring
Processing of forgingsafter drawing
OTHER TYPES:
Roll Axles Gears
Bearing housings
Shaft housing Ring
Discs
Processing of forgingsafter drawing
OTHER TYPES:
ROUND
SIZE
BLOOMING MILL:
LENGTH
SQUARE
Φ 80 - 170 80x145120x370
60x200 - 100x350
3.000 - 10.000 3.000 - 10.000 3.000 - 10.000 3.000 - 10.000
FLAT
100x200 - 160x350(min-max mm)
RECTANGULAR
ROUND INGOTS: SQUARE Φ 240 280-320 8-10-12-16 faces
2.000 2.850-3.500 5.000-10.250-13.000-19.000
POLYGONAL
SIZE (min-max mm)
APPRX. WEIGHT(min-max kg)
products
Oil and gas
Energy Naval Avio industry Industry
Infrastructure Roads Machinery
steel in life
Social Responsibility
Tosçelik Nikšić is proud of taking part in many activities, proving our approach and commitment towards social responsibility.
We are aware of the fact that the Tosçelik Nikšić’s part in Nikšić community’s life is extremely significant, not only in economical terms but also in social terms. We have put several projects into practice for the citizens and local communities.
Our intention is to be participants in everyday activities of our fellow citizens. In order to achieve that, we have made donations to support large projects subject to general public importance, such as the construction of the Olympic swimming pools and modernization of the Department of Neonatology in General Hospital Nikšić.
We are proud of our established cooperation with the local government and other institutions in NikšićMunicipality, for the projects in educational, cultural and sports areas. Nikšić city and citizens can expect that Tosçelik Nikšić is and will continue to be their reliable partner and friend in the future.
Tosçelik Nikšić has made a significant step forward in keeping up with the trends of the global steel market, with adjustments to the production of special, high alloyed and tool steels of a higher market value.
Today we export our quality steel to the
main export marketsall around the world.
Export
Certificates
Development and production of steel and steel products
Certificate Registration No. 04 100 021541
Quality Assurance System in accordance with the Pressure Equipment Directive 97/23/EC, Annex I, Section 4.3 as well as AD 2000-Merkblatt W 0 as a material manufacturer for the scope of forgings and ingots of ferritic steels.
Certificate No.: DGR-0036- QS-W 704/2015/MUC
Forgings in carbon,carbon-maganese and alloy steel (maximum weight 6 tonnes).Approval is for forged bars,round to 500mm diameter and square to 470mm, in as-forged oheat treated supply condition.
Certificate No: MD00 / 4508 / 0001 / 3
Steelmaking
Certificate No: MD00 /4508 / 0001 / 1
Steelmaking and Semi-Finished Products in accordance with the GL-Rules for MetallicMaterials, Chapter 2.
Forgings for Machine Construction and Shipbuilding n accordance with GL Rules for MetallicMaterials, Chapter 2, Section 3, B
Certificate of approval No. WZ 2691 HH 2
CONTACT
Nikšić
Vuka Karadžića bb, NIKŠIĆ/MONTENEGROPost Code: 81400Phone: +382 040 202 900
Email:
[email protected] [email protected]@[email protected]@toscelikniksic.me