training that delivers! - schenck process€¦ · practical training in a switching between...

Training that delivers!

Get on course for success!

Practical training in a professional environment

The industrial world is a rapidly changing place. Ever more efficient products require users and maintenance staff to permanently keep pace, study these products and be trained accordingly. These days well trained staff are your key to the future.Our customer training courses give you the industrial weighing, feeding, automation and screening technology know-how you need.Participants gain a wide knowledge base on the corresponding products and familiarise themselves with the associated documenta-tion – their daily tools. The physical proximity to our assembly area and TestCenter also enable participants to experience many of our products for them selves and for real-life scenarios to be simulated. It‘s not just what you learn but where you learn that is crucial to training. Our recently opened TrainingCenter offers you an atmosphere where learning is a pleasure.Seminar rooms, kitted out with state-of-the-art equipment, feature evaluation electronics and test devices. Small groups of participants, practical tools and the constant

switching between presentations and exer-cises ensure that your staff make the most of the training course. Another benefit is that participants attending training courses at our premises can concentrate fully on the course itself. Regardless of the course you opt for, a well-founded training is guaranteed. Our instructors are specialists with years of experience in weighing, metering and automation technology and convey what they know in a lively, interesting way. Our recently opened TrainingCenter will help you to effectively refresh or extend your knowledge to face the competition of the future. We clearly explain how equipment works, teach theoretical principles and train participants in how to tackle potential sour-ces of error. At the end of the day: we want you to succeed!

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How you will benefitA quick look at just some of the advantages:

• Youwillincreaseprocessreliabilitybyavoiding incorrect operation

• Youwillsavecostsasyouandyour employees will be able to rectify malfunctions yourselves

• Youwillrefreshyourexpertisebylearningfrom experts

• Youwillsecureyourinvestmentbybeingable to best care for your devices during operation

• Youwillavoidcoststhroughefficientemployee training, carefully building up expertise and rapidly training new employees

Target groupsSpecific training for employees in the following areas: operating personnel, service and maintenance personnel, commissioning and design engineers

Customer-specific trainingWe are always willing to adapt the contents to meet your specific requirements, e.g. for maintenance and service personnel familiar with weighing and feeding procedures who have specific questions concerning particular areas. Simply arrange a meeting in advance to discuss the topics and dates which are right for you (e.g. linking up to IT, function block assignment, EasyServe® or the entire DISOMAT® family). Give us a call!

Training venueRight in the hub of it! Thanks to its central location, Darmstadt is perfect for training courses. Our TrainingCenter is easy to reach from anywhere in the world via Frankfurt airport.But we don‘t have to run the training course at one of our global sites, e.g. in England. Naturally, we can also hold a course at your place of business. Our flexibility allows you to make the decisions.

AccommodationOn request, we would happily make a hotel reservation for you.

RegistrationPlease use the fax form on page 29 to register or register online at www.schenckprocess.com. Youwillreceivepromptconfirmationofyourregistration.

FeesEUR 360,- per day and participant. Prices do not include VAT. Please understand that the training course will only take place if a sufficient number of participants registers (min 3 people).

Further questions?Should you have any questions, do not hesitate to contact us: Phone: +49 (0) 61 51-15 31 31 11 Fax: +49 (0) 61 51-15 31 13 36 E-Mail: [email protected]

CONTENT

WEIGHING AND FEEDING ELECTRONICS

DISOMAT® Satus ____________________________________________________________ page 6/7

DISOMAT® Opus _____________________________________________________________ page 8/9

DISOMAT® Tersus ____________________________________________________________ page 10/11

DISOBOX® __________________________________________________________________ page 12/13

INTECONT® PLUS, INTECONT® Opus, INTECONT® Satus ________________________ page 14/15

DISOCONT® _________________________________________________________________ page 16/17

AUTOMATION

Dispatch automation _________________________________________________________ page 18/19

Fieldbus communication _____________________________________________________ page 20/21

DISOCONT® Master Touch ____________________________________________________ page 22/23

MECHANICAL WEIGHING SySTEMS

Function and design

Loss-in-weight feeder ________________________________________________________ page 24/25

Mass flow meter _____________________________________________________________ page 24/25

Weighfeeder ________________________________________________________________ page 24/25

Solid flow meter _____________________________________________________________ page 24/25

Belt weigher _________________________________________________________________ page 24/25

PRINCIPLES

Basic Training Vibrating Technology ___________________________________________ page 26/27

DISOMAT® Satus


How you will benefit• Youwilllearnthetheoreticalprinciplesbehind

the DISOMAT® Satus scales transmitter• Youwilldiscusshowtheindividual

components work• Youwillbecomefamiliarwiththe

optimum settings for a perfect function• Youwilllocalisethecausesofmalfunctions• Youwillrectifymalfunctions

Target groupSpecific training for employees in the fol-lowing areas: operating personnel, service and maintenance personnel, commissioning and design engineers

Individual requestsWe are always willing to adapt the contents to meet your specific requirements. Work with us to develop a training course that meets those requirements.

Overview

Design of the DISOMAT® Satus• Devicedescription Status display Pin assignment

Function variants• Thresholdmonitoring(scalestransmitter

or filling/ discharge scales)• Single-componentfeedcontrolsystem

Commissioning• Parameterisation• Calibration Dead load Ranges

Diagnosis and service• Backupandrestore• DISOPLAN® (software tool)

Data transmission• Serialcommunication• FieldbusconnectiontoPCS

(Process Control System)

And, of course, the answers to all your questions.

Get to know it better – the DISOMAT® Satus: versatile, flexible, reliable.The competitive solution for decentralized measurement and control. Cost-effectiveness and a diverse range of applications are the hallmarks of the DISOMAT® Satus scales transmitter.It is suitable for a wide range of simple, standard weighing tasks

Duration: 1 day (8.30 am – 4.30 pm)

Venue and date: to suit

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DISOMAT® Opus



the DISOMAT® Opus scales transmitter• Youwilldiscusshowtheindividual



Target groupSpecific training for employees in the following areas: operating personnel, service and maintenance personnel, commissioning and design engineers


Overview

Design of the DISOMAT® Opus• Devicedescription Status display Keyboard Options

Function variants• Platformscales• Hopperscales• Vehicleandcranescales• Applicationsasweightvaluesensor

Operation• Menutreee.g.forparameterisation• Calibratione.g.deadload,ranges


Data transmission• Serialcommunication,printerand

secondary display• FieldbusconnectiontoPCS



Get to know it better – the DISOMAT® Opus. Compact and inexpensive for logistics applications. The basic solution that pays off for legal-for-trade applications. It records weight values, dis-plays them, prints them and can transmit them to a higher-level system.



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DISOMAT® Tersus



the DISOMAT® Tersus weighing terminal• Youwilldiscusshowtheindividual



Target groupSpecific training for employees in the following areas: operating personnel, service and maintenance personnel, commissioning and design engineers.


Overview

Design of the DISOMAT® Tersus• Devicedescription Display Keyboard Options

Function variants• Cargoscales• Cranescales• Filling/dischargescales• Roadvehiclescales

Operation• Menutree Parameterisation Function blocks• Calibratione.g.deadload,ranges







Get to know it better – the DISOMAT® Tersus. The best possible device for demanding logistics applications. The compact DISOMAT® Tersus weighing terminal is ideal for use in a wide range of weighing applications, regardless of whether you are focusing on operating scales, data processing, controlling processes or communicating with on-site systems.

10/11

DISOBOX®



the DISOBOX® A/D converter unit.• Youwilldiscusshowtheindividual





Overview

Design of the DISOBOX®

• Devicedescription

Function variants• FieldbusOn/Off• Cranescales• Hopperscales• Multi-channelapplication

OperationCombined with• DISOMAT® Tersus• DISOVIEW®

Configuration and diagnosis• Automaticmonitoring• DISOPLAN® (software tool)




Get to know them better – DISOBOX® and the DISOPLAN® software. The optimum product combination for preventive maintenance and diagnosis of static industrial scales. DISOBOX® – a milestone in the development of weighing electronics. An intelligent A/D-converter unit which displays and evaluates the total weight and weight proportion of every single load cell for all discontinuous scales.



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INTECONT® Satus, INTECONT® Opus und INTECONT® PLUS

How you will benefit• Youwilllearnthetheoreticalprinciples

behind the basic INTECONT® Satus evaluation system, the INTECONT® Opus, the version for legal-for-trade belt scales or INTECONT® PLUS, the continuous scales and feed electronics system

• Youwilldiscusshowtheindividual components work

• Youwillbecomefamiliarwiththe optimum settings for a perfect function

• Youwilllocalisethecausesofmalfunctions• Youwillrectifymalfunctions



Overview

Design of the INTECONT® systems

FunctionsMaterial flows• recordprecisely• report• continuouslymeter• batchwithaccuracy

Integrate feed devices into the system control

Operation• Parameterisation• Calibration

Diagnosis and service• EasyServe®

• Servicefunctions

Data transmission• Fieldbusconnection




Get to know our INTECONT®-family better. Whether with the INTECONT® Satus, a modern, basic evaluation system for belt scales, the INTECONT® Opus for legal-for-trade belt scales or the INTECONT® PLUS, the compact solution for continuous scales and feeding systems – they all perform highly accurate measuring.

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DISOCONT®


Get to know it better – the DISOCONT®. The multitalented modular device for mechatronic system structures. Do you need to precisely record, report, continually meter or batch material flows or integrate feed equipment into your system control? Modular design and the integrati-on of the DISOCONT® electronics into the scales mechanism for a Mechatronic solution results in compact units.


behind the measuring, control and regulation electronics of the individual components

• Youwillbecomefamiliarwiththe optimum settings for a perfect function• Youwilllocalisethecausesofmalfunctions• Youwillrectifymalfunctions



Overview

Design of the DISOCONT® system

FunctionsMaterial flows• recordprecisely• report• continuouslymeter• batchwithaccuracyIntegrate feed devices into the system control

Operation• Parameterisation• Calibration

Diagnosis and service• EasyServe®

• Servicefunctions





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AUTOMATION

Dispatch automation

Get to know our user software better. Be it DISOWARE, DISOVIEW E or LOGiQ®.


behind the user software• Youwilldiscusshowtheindividual



Target groupFor software training in particular it is not the functions that count but how you use them. That is why we offer training courses for the following target groups: operators, admin staff, evaluators and system administra-tors. We also offer the following additional courses for both beginners and the more advanced: PC basics, PC operating systems. Develop your employees in specific areas!


OverviewEach target group has different demands, so the following are only a few of the topics that can be addressed:

• Scalescontrol• Scalesoperation• Creating/administeringmasterdata• Evaluations• Configurations• Backup/archivefunctions


Duration: to suit


18/19

AUTOMATION

Fieldbus communicationcrusher reliefscreen

claysand

apron conveyor

MULTIBELT®

belt scale

limestone sandclay

reclaimer

limestone sandclay

MoveMaster Ebucket elevator

MULTISTREAM®

solid flow measuringunit

rawmill

separatorhomo-genisationsilo

flow gates

clinker additivesgypsum

calcinator

or

MULTICOR® Smass flowfeeding unit

rawmeal

MULTISTREAM®

solid flowfeeding unit

MULTICOR® Kcoal dust feedingsystem

cooler

MULTIDOS® weighfeedersor apron weighfeeder

fly ash

MULTICOR® S

rotarykiln(mainburner)

MULTIBELT®

belt scale

storagesilo

MULTIDOS® weighfeedersor apron weighfeeder

truck scales

cementmill

MULTICOR® Smass flow unit

separator

MoveMaster Ebucket elevator

finishedproduct

MechaTron®

gravimetricfeeder

Train LoadingSystem

MULTIFLEXscrew weighfeeder

RTN load cells

finishedproduct

finishedproduct

MULTICOR® Smass flowmetering unit

cement

MULTICOR® Smass flow unit

LOGiQ®

LoadingAutomationSystem(Hardware &Software)

truck scales MULTIRAIL® weighbridge

25 kg Bagging Plant

PFAor

CKD

MULTICOR® Sblending unit

MULTIDOS®

weighfeeder

Pneumaticconveyor

MoveMaster Echain conveyor

TEDO®

u conveyor

IntraBulkbulk reception unit

IDMSblow throughrotary value

TEDO®

tube conveyor

secondary(alternative) fuelstorage

silo

primary fuel

MillMasterMillController

MillMasterMillController

lime-stonecrusher

1

1

or

or

additive

How you will benefitWe can offer you the following, depending on your requirements:

• Youwilllearntheprinciplesbehind fieldbus communication

• Youwilldiscusshowtheindividual components work

• Youwillbecomefamiliarwiththe optimum settings for a perfect function

• Youwilllocalisethecausesofmalfunctions• Youwillrectifymalfunctions



Overview

The following fieldbus systems are available:• Profibus• Ethernet(Modbus/TCP)• Ethernet/IP• DeviceNet• Modbus




20/21

Get to know it better - Fieldbus communication.

AUTOMATION

DISOCONT® Master Touch

Get to know it better – the DISOCONT® Master Touch.The DISOCONT® Master Touch group control is a total system manager for a group of up to 16 continuous DISOCONT® weighfeeders. It is employed whenever:

• severalscalesarecontrolledormonitoredfromonecontrolconsole• weighfeedersplayapartinareferencevalue(determinedbypercentage)• weighfeedersarecontrolledbyamasterscale• processesarecontrolled• thereisalinktotheprocesscontrol


behind group control• Youwilldiscusshowtheindividual





Overview

General information• Terminology• Hardwareplatforms• Softwareinstallation&wiring

Application variants• Batchcontrol• Processcontrol(e.g.mills)• Single-scalescontrol

Add-in• Formulations• Onlinetrend

Operation• Menufunctions• Settings• Configurations

Diagnosis and service• Events• Eventmemory• Diagnosiscounter




Duration: 2 days (8.30 am – 4.30 pm)


22/23

MECHANICALWEIGHINGSYSTEMS

Function and design


behind the weighing mechanisms• Youwilldiscusshowtheindividual





OverviewWe offer the following series of topics for the individual mechanisms:

• Measuringprinciple• Layoutofthemechanicalsystem• Possiblevariants• Maintenanceandinspection


Duration: to suit


24/25

Get to know our mechanical weighing systems better:

• Loss-in-weightfeeder • Solidflowmeter• Massflowmeter • Beltweigher• Weighfeeder

The knowledge acquired will be consolidated through practical exercises whenever possible (e.g. replacing a load cell).

Basic Training in Vibrating Technology

PRINCIPLES

Get to know it better - basic principles of vibrating technology.

How you will benefit• Youboostreliabilitybyminimising

incorrect operation• Yousavemoneysinceyoucanrectify

malfunctions yourself• Yourefreshyourtechnicalknowledgeby

consulting experts• Yousafeguardyourinvestmentwithexcel-

lent system service in the operational phases

Target groupSpecific training for your designers, project engineers and service staff. They will be trained by a hands-on experienced expert.

Individual requestsWe are eager to hear your suggestions. Give us a call if: • Thisseminardoesnotcoverthecontent required.• Yourtargetgrouphasspecialtasks.• Wewillhappilyarrangeforaseminarto meet your needs.

Overview

Participants:• becomefamiliarwiththetheoretical

basics of screening machines• discusshoweachcomponentworks• identifytheimpactofincorrectsettings• localisethecausesofmalfunctions• rectifymalfunctions




26/27

The first step to success – registration!

Training registrationFAX to +49 61 51-15 31 13 36

Which training course do you want to register for?

Weighing and feeding electronics

DISOMAT® Satus DISOMAT® Opus DISOMAT® Tersus DISOBOX®

INTECONT® Satus, INTECONT® Opus, INTECONT® PLUS DISOCONT®

Automation

Dispatch automation Fieldbus communication DISOCONT® MASTER

Mechanical weighing systems

Loss-in-weight feeder Mass flow meter Weighfeeder

Solid flow meter Belt weigher

Principles

Basic Training in Vibrating Technology

Individual training required

_________________________________________________________________

In which language would you like the training course to be held? English German

Do you want to register other participants?

yes, _________________________________________________________

no

Would you like us to reserve you a hotel room? yes no

_________________________________________________________________________

Date and signature

_________________________________________________________________________ Name

_________________________________________________________________________ Company, department

_________________________________________________________________________ Street address

_________________________________________________________________________ Postcode, town/city

_________________________________________________________________________ Phone, fax

_________________________________________________________________________ E-Mail

Schenck Process GmbHPallaswiesenstraße 10064293 Darmstadt, GermanyT +49 61 51-15 31 31 11, [email protected]

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PASS Process Advanced Service System.Our service system designed especially for your applications.Individual. Reliable. Competent. – Modules perfectly matched to your requirements

PASSed

individual

Phone-Consulting

Yourtailor-mademodule

Full-Service-Contract

Consulting

All-Inclusive-Repair-Package

SparePartsMatrix

ServiceHourBank

Yourtailor-mademodule

Individual-Hotline

Online-Service

Standard-Training

Inspection &MaintenancePlan

Proper-Frequency-Analysis

Preventive-Maintenance-Package

Verification-Service

Service-Hotline

Spare Parts

Assemby

WorldwideSupport

Repair

Installation includingcustomer briefing

Warranty

Customer-Oriented-Training

FitnessCheck

The right solution for your requirements.Our comprehensive Process Advanced Service Systemoffers you optimum service – matched perfectly to your requirements.

Are you looking for individual, perfect-fit service solutions? Then our modular PASS service system will fit the bill perfectly.

Choose from a range of service products Benefit from the continuous development of our service modules

We‘ll customise our standard modulesto meet your special requests

Enjoy maximum flexibility and security

Our modular concept covers the entire service spectrum, from simple inspections through to full service.

Interested? Find out more about the individual modules!

www.schenckprocess.com/en/service

Our PASS service levels

provide the following

Full Service Optimisation of installation availability Calculable costs Increase process efficiency

Repair Downtime minimisation Short response times Avoidance of high downtime costs

Check Increased operational reliability Extended service life Maintenance of value

Basic Reliable assembly Needs-oriented training Supply of high-quality spare parts

Schenck Process is the global market leader of solutions in measuring and process technologies in industrial weighing, feeding, screening and automation.

Schenck Process develops, manufactures and markets a full range of solutions, products and turnkey systems on the basis of combining process engineering expertise, reliable components and field-proven technology.

weighing

feeding

screening

automation

Schenck Process GmbHPallaswiesenstr. 10064293 Darmstadt, GermanyT +49 61 51-15 31 31 [email protected] ©

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training that delivers! - schenck process€¦ · practical training in a switching between...

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