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Training workshop on Phar maceutical Quality, Good Manufacturing Practice & Regulation documentation requirements Saila Antila, PhD WHO consultant

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Page 1: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005

Regulation documentation requirements

Saila Antila, PhDWHO consultant

Page 2: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Guidelines WHO: Marketing Authorization of

Pharmaceutical Products with Special Reference to Multisource (Generic) Products / Regulatory Support Series, No 5 (WHO/DMP/RGS/98.5)

continues

Page 3: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Guidelines (continues)EMEA (EU) Note for Guidance on the Investigation

of Bioavailability and Bioequivalence CPMP/EWP/QWP/1401/98

Note for Guidance on Modified Release Oral and Transdermal Dosage Forms: Section II (Pharmacokinetic and Clinical Evaluation) CPMP/EWP/280/96

continues

Page 4: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Guideline (continues) Guidance for Industry: Bioavailability and

Bioequivalence Studies for Orally Administered Drug Products – General Considerations (FDA, March 2003)

Guidance for Industry: Bioequivalence Guidance (FDA, October 9, 2002)

Guidance for Industry: Conduct and Analysis of Bioavailability and Bioequivalence Studies – Part A: Oral Dosage Formulations Used for Systemic Effects (Canada, 1992)

Page 5: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Immediate release product Preparations showing a release of

the active substance(s) which is not deliberately modified by a special formulation design and/or manufacturing method tablets capsules

Page 6: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Immediate release product usually a single dose study in fasting state

is adequate if the application contains several strengths

of the active substance, bioequivalence study only with one strength may be acceptable dissolution profiles with each strength

if food enhances or interferes with drug absorption, a bioequivalence study in fed state should be performed

Page 7: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Immediate release product if label indicates ’should be

administered in fed or fasting state’ then bioequivalence study should be performed accordingly

a single dose study at a higher than approved dose may be appropiate for certain drugs ( difficulties in bioanalytics)

Page 8: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

The amount of bioequivalence studies with preparations containing several strengths

if the application contains several strengths of a immediate release oral dosage form bioequivalence study only with one strength may be acceptable. The following conditions should be fulfilled:

the products are manufactured by the same manufacturer and process

qualitative composition of the different strength is the same

continues

Page 9: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

The amount of bioequivalence studies with preparations containing several strengths

ratio between amounts of active substance and excipients is the same (or in case of preparations containing low concentration of the active substance; <5 %; the ratio between amount of excipients is similar)

the dissolution profiles of the test products are similar

the drug input should be linear over the therapeutic dose range

Page 10: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Modified release formulationsEMEA Prolonged release formulations Delayed release formulationsWHO, FDA Extended (controlled, prolonged,

sustained) release tablets, capsules, granules, pellets or

suspension Delayed release formulations

Page 11: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Modified release formulations single dose, non-replicate cross-

over study in fasting conditions bioequivalence study under fed

conditions (to ensure absence of dose dumping)

multiple dose study

Page 12: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Modified release forms (Prolonged and delayed release formulations) Food effect

As different modified release preparations may differ with respect to food, the influence of food should be investigated (the effects on efficacy and safety)

Predefined high fat meal immediately before dosing

Page 13: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Modified release formsFood effect (EMEA)

Food affects absorption-> should perform a 2-way randomized single-dose study

after fasting with foodFood has no affect-> should perform

a 2-way randomized single-dose study

with food

Page 14: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Modified release formulations essentially similar to a marketed one if two products differ in their release

controlling excipients or mechanism but show similar in vitro dissolution profiles these products can be considered belonging to same category of pharmaceutical form and are considered essentially similar after showing bioequivalence

if the products differ in their release controlling excipients or mechanism and show different dissolution profiles then clinical trials should be considered

Page 15: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Prolonged release formulations(essentially similar to a marketed one)Single and multiple dose studies the test formulation exhibits the claimed

prolonged release characteristics of the reference

the active drug substance is not released unexpectantly from the test formulation (dose dumping)

performance of the test and reference product is equivalent after single dose and at steady state

continues

Page 16: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Prolonged release formulations (essentially similar to a marketed one) (continues)

food effect is comparable for both formulations after high fat meal

Page 17: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Prolonged release formulation: (essentially similar to a marketed one)

Many strengths Single unit: single dose study in fasting

conditions with each strength multiple dose study with the

highest strength if the pharmacokinetics is linear, the quality of the products is the same etc.

Page 18: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Prolonged release formulation(essentially similar to a marketed one)

Many strengths Multiple unit: linear pharmacokinetics and the

composition of the lower strengths are proportional to that of the highest strength, the formulation contains identical beads or pellets and dissolution profiles are acceptable

single dose study under fasting conditions with the highest strength

Page 19: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Modified release formulation vs. immediate release formulation new indications clinical studies bioavailability should be investigated (rate

and extend of absorption, fluctuations, variability, dose proportionality, risk of unexpected release characteristics)

rate and extend of absorption from a modified release formulation should be evaluated with an immediate release formulation (reference product) following single and repeated dosing

Page 20: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Modified release formulation vs. immediate release formulation

AUC, Cmax, Cmin, fluctuation inter-individual variability of

modified release formulation should not exceed variability of immediate release formulation

Page 21: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Modified release formulation vs. immediate release formulation

dose proportionally linear pharmacokinetics: modified

release formulation and immediate release formulation at one dose level following multiple dose administration

non-linear pharmacokinetics: modified release formulation and immediate release formulation at the highest and lowest dose level following multiple administration

Page 22: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Delayed release formulation

Gastro-resistant formulations (entero-coated formulations)

post-prandial bioequivalence studies are necessary

similar statistical procedures as for immediate release formulations

Page 23: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Oral solution bioequivalence study is not required if the

product is in aqueous solution and contains active substance in the same concentration as an oral solution currently approved and the excipients in the product do not affect gastrointestinal transit, absorption and in vivo stability of the active substance

if the solution has to be tested against immediate release formulation, a comparative bioavailability study is required

Page 24: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Fixed combination products bioequivalence should be

assessed of individual active substance separately (new combination) or as existing combinations

design a way that drug-drug interactions should be detected

Page 25: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Bioequivalence study is not neededThe product is a parenteral solution

aqueous intravenous solution containing same active substance in the same concentration

aqueous or oily intramuscular or subcutaneous solution containing same active substance and same comparable excipients

gas for inhalation

Page 26: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Bioequivalence study is not needed locally applied product (oral, nasal,

inhalation, ocular, dermal, rectal vaginal etc) without systemic absorption pharmacodynamic or clinical studies are required (note: if the product has systemic effects a BE study is required)

Page 27: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Immediate release formBioequivalence study is needed, in vitro dissolution is not enough:

Properties of the active substance: narrow therapeutic index absorption is not complete

and/or small bioavailability poor water solubility of the drug risk of bioinequivalence risk of therapeutic failure or

adverse drug reaction

Page 28: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Transdermal drug delivery system bioequivalence should be assessed after

single dose and after multiple dose administration

the site of application should be the same body area for both test and reference product

multiple strengths-> bioequivalence study with the highest strength proportionality in the formulation there is an acceptable in vitro test

continues

Page 29: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Transdermal drug delivery system (continues)

intraindividual variability should be assessed (replicate design)

if products with different release mechanism are compared, a replicate design is required (formulation interaction)

the products should have the same or less degree of local irritation, adhesiveness to skin, phototoxicity, sensitization and similar systemic adverse event profile compared to the reference drug

Page 30: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Non-linear pharmacokinetics if pharmacokinetics is non-linear,

extrapolating the results from one bioequivalence study to other strengths is not possible

drugs that exhibit nonlinear pharmacokinetics at steady state (saturable metabolism, active secretion) -->multiple dose study

if the pharmacokinetic system is non-linear, plasma concentrations of the parent drug and the metabolite should be measured and analysed separately

Page 31: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Narrow therapeutic window examples of narrow therapeutic drugs:

digoxin, litium, warfarin, theophylline drug concentrations or

pharmacodynamics are monitored Cmax and AUC confidence intervals 80-125

% unless otherwise justified the applicant should consider additional

tests and controls to ensure interchangeability of the products

(Ctox/Cther < 5)

Page 32: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Highly variable drugs drugs and drug products exhibiting intra-

subject variability greater than 30 % CV for AUC and Cmax (CV=coefficient of variation)

number of subjects required for a study with highly variable drugs is higher than normally

ethical concerns of exposing large number of healthy volunteers to the studies

continues

Page 33: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Highly variable drugs (continues) replicate designs often used to reduce

the sample size sample size may reduce up to 50 % takes longer time to finalize the study drop-outs may increase

group sequence design useful when uncertainty about the

estimates of variabilitycontinues

Page 34: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Highly variable drugs (continues) no regulatory definition for these

drugs ICH has not accepted bioequivalence

as a topic several proposals in the literature

continues

Page 35: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Highly variable drugs (continues)Regulatory approaches in different

regions: EMEA: Cmax in certain cases e.g. 75-133 %

provided that there is no safety concerns South Africa: CI 75-133 % for Cmax except for

narrow therapeutic drugs Canada: a limit is placed only on the means

(point estimate) for Cmax. The sponsor may add more subjects, if random variation or a larger than expected relative difference

continues

Page 36: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Highly variable drugs (continues) Japan: wider limits allowed for less

potent drugs dissolution rates should be

equivalent, log AUC and Cmax log(0.9)-

log(1.11), total number of subjects 20 or

pooled sample size 30 USA: CI 80-125 %

Page 37: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Test product (oral) test product used in bioequivalence

studies should be indentical to the projected commercial pharmaceutical product composition and quality characteristics

(including stability) should be the same manufacturing methods should be the

same test product should preferably be from

the industial scale

Page 38: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Test product (oral) pilot or production batches may be

used provided that they are not smaller than 1/10 of the expected full production batch

EMEA (EU): batch size at least 100000 units or 1/10 of the production batch whichever is higher (unless otherwise justified)

Page 39: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Test product (oral) certificate of analysis of the test

product should be included in the documentation

batch numbers and expiry dates should be provided in the bioequivalence study documentation

Page 40: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Test product (oral) the content of the active drug

substances between the test and reference product should not differ more than ±5 %

Page 41: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Reference product innovator product (full chemical,

biological, pharmaceutical, pharmacological, toxicological and clinical data)

EMEA (EU): the innovator product must be from a EU country

Page 42: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Reference product

WHO: the innovator product should be

obtained from a well regulated market (such as Australia, Canada, European Union member states, Japan, USA, Switzerland)

a generic product should not be used as an innovator

Page 43: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Reference product

WHO: when the innovator product is not

available, the market leader may be used as reference product provided its efficacy, safety and and quality has been established

Page 44: Training workshop on Pharmaceutical Quality, Good Manufacturing Practice & Bioequivalence, Kiev 3.-7.10.2005 Regulation documentation requirements Saila

Reference product galenic development: innovator

products are not exactly the same as those with full quality, safety and efficacy -> should still used as reference product

fixed dose combinations should not be used as comparators unless full clinical trials establishing the safety and efficacy of the product