transmissao h120ft
TRANSCRIPT
09/2007
UNIT CODE N005 NORTH AMERICA
FORWARD CLUTCH, LOWDUAL SPEED TRANSMISSION ( S/N N005V02390E)ITEM PART NO. DESCRIPTION QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1524355 .. . . . 43207 1639865 .. . . . .. . . . 2085129 1581108 1581098 1581099 1581100 .. . . . .. . . . .. . . . 1537449 1537450 124603 1581107 1581105 .. . . . 1595428 1581106 1595426 1543102 1595425
Clutch Pack Assembly (Input/Forward-Low) ................................................................ Seal ......................................................................................................................... Ball Bearing ............................................................................................................. Gear and Shaft Assembly ....................................................................................... Seal ......................................................................................................................... Seal ......................................................................................................................... Piston ...................................................................................................................... Spring ...................................................................................................................... Spring ...................................................................................................................... Spring Guide ........................................................................................................... Snap Ring................................................................................................................ Conical Plate ........................................................................................................... Friction Plate ........................................................................................................... Separator Plate ....................................................................................................... Pressure Plate (6.0 mm) ......................................................................................... Snap Ring................................................................................................................ Bearing .................................................................................................................... Snap Ring................................................................................................................ Spacer ..................................................................................................................... Seal ......................................................................................................................... Clutch Gear ............................................................................................................. Snap Ring................................................................................................................ Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ................................... Clutch Pack Plates Kit (Includes Items 11-13)............................................................. Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)........................................................
1 3 3 1 1 1 1 1 1 1 1 1 9 8 1 1 1 1 1 1 1 1 1 1 1
2007 HYSTER COMPANY
See Service Manual for service procedures.
5-41
UNIT CODE N005 NORTH AMERICA
09/2007
FORWARD CLUTCH, HIGH (Figure 5-19)DUAL SPEED TRANSMISSION ( S/N N005V02390E)
5-42
See Service Manual for service procedures.
2007 HYSTER COMPANY
09/2007
UNIT CODE N005 NORTH AMERICA
FORWARD CLUTCH, HIGHDUAL SPEED TRANSMISSION ( S/N N005V02390E)ITEM PART NO. DESCRIPTION QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1524371 .. . . . 1537455 1639862 .. . . . .. . . . 2085129 1581108 1581098 1581099 1581100 .. . . . .. . . . .. . . . 1537449 1537450 124603 1581107 1581105 .. . . . 1639864 43207 1581106 1595426 1543102 1595425
Clutch Pack Assembly (Forward-High) ........................................................................ Seal ......................................................................................................................... Bearing .................................................................................................................... Gear and Shaft Assembly ....................................................................................... Seal ......................................................................................................................... Seal ......................................................................................................................... Piston ...................................................................................................................... Spring ...................................................................................................................... Spring ...................................................................................................................... Spring Guide ........................................................................................................... Snap Ring................................................................................................................ Conical Plate ........................................................................................................... Friction Plate ........................................................................................................... Separator Plate ....................................................................................................... Pressure Plate (6.0 mm) ......................................................................................... Snap Ring................................................................................................................ Bearing .................................................................................................................... Snap Ring................................................................................................................ Spacer ..................................................................................................................... Seal ......................................................................................................................... Clutch Gear ............................................................................................................. Ball Bearing ............................................................................................................. Snap Ring................................................................................................................ Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ................................... Clutch Pack Plates Kit (Includes Items 11-13)............................................................. Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)........................................................
1 2 1 1 1 1 1 1 1 1 1 1 9 8 1 1 1 1 1 1 1 2 1 1 1 1
2007 HYSTER COMPANY
See Service Manual for service procedures.
5-43
UNIT CODE N005 NORTH AMERICA
09/2007
REVERSE CLUTCH (Figure 5-20)DUAL SPEED TRANSMISSION ( S/N N005V02390E)
5-44
See Service Manual for service procedures.
2007 HYSTER COMPANY
09/2007
UNIT CODE N005 NORTH AMERICA
REVERSE CLUTCHDUAL SPEED TRANSMISSION ( S/N N005V02390E)ITEM PART NO. DESCRIPTION QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1524356 .. . . . 43207 1639862 .. . . . .. . . . 2085129 1581108 1581098 1581099 1581100 .. . . . .. . . . .. . . . 1537449 .. . . . 1537450 124603 1581107 1581105 1581106 1639863 1595426 1543102 1595425
Clutch Pack Assembly (Reverse)................................................................................. Seal ......................................................................................................................... Ball Bearing ............................................................................................................. Gear and Shaft Assembly ....................................................................................... Seal ......................................................................................................................... Seal ......................................................................................................................... Piston ...................................................................................................................... Spring ...................................................................................................................... Spring ...................................................................................................................... Spring Guide ........................................................................................................... Snap Ring................................................................................................................ Conical Plate ........................................................................................................... Friction Plate ........................................................................................................... Separator Plate ....................................................................................................... Pressure Plate (6.0 mm) ......................................................................................... Seal ......................................................................................................................... Snap Ring................................................................................................................ Bearing .................................................................................................................... Snap Ring................................................................................................................ Spacer ..................................................................................................................... Snap Ring................................................................................................................ Clutch Gear ............................................................................................................. Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................... Clutch Pack Plates Kit (Includes Items 11-13)............................................................. Clutch Pack Seals Kit (Includes Items 1, 4-5)..............................................................
1 3 3 1 1 1 1 1 1 1 1 1 9 8 1 1 1 1 1 1 1 1 1 1 1
2007 HYSTER COMPANY
See Service Manual for service procedures.
5-45
UNIT CODE N005 NORTH AMERICA
09/2007
TRANSMISSION (Figure 5-21)(S/N N005V02391E DUAL SPEED SHEET 1 OF 2 S/N PENDING PER ECN 10402557)
5-46
See Service Manual for service procedures.
2007 HYSTER COMPANY
09/2007
UNIT CODE N005 NORTH AMERICA
TRANSMISSION(S/N N005V02391EITEM PART NO. DESCRIPTION
DUAL SPEED SHEET 1 OF 2 S/N PENDING PER ECN 10402557)QTY
1 2 3 3 4 5 6 6 7 8 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 41 42
a 1646875 b 1646876 292509 320157 a 1613695 b 1611835 1570360 2070263 233693 16485 1639068 235691 16484 1547447 1529874 86229 15135 15158 18595 43209 1550571 1550572 1545546 16481 1646886 1646885 1541232 292500 292680 1541231 1565135 1359458 292682 1550582 1550581 292516 334560 44309 1585750 44306 1516851 1525686 213099 1624401 1624405 16485 1632741 16486 1486555
Transmission Assembly (Dual Speed without Boost) .................................................. Transmission Assembly (Dual Speed with Boost) ....................................................... Capscrew ................................................................................................................ Washer .................................................................................................................... Control Valve (Low Pressure) ( Figure 5-26) ...................................................... Control Valve (High Pressure) ( Figure 5-26) ..................................................... Gasket (Control Valve) ............................................................................................ Transducer............................................................................................................... Plug Assembly......................................................................................................... O-Ring................................................................................................................. Housing (Transmission)........................................................................................... Fitting....................................................................................................................... O-Ring................................................................................................................. Oil Seal.................................................................................................................... Yoke (Fixed) (27 Tooth) ........................................................................................... Stato Seal Washer .................................................................................................. Washer .................................................................................................................... Lockwasher ............................................................................................................. Capscrew ................................................................................................................ Ball Bearing ............................................................................................................. Screen (Suction)...................................................................................................... Spring (Suction Screen) .......................................................................................... Fitting....................................................................................................................... O-Ring................................................................................................................. Clutch Pack Assembly (Reverse) ( Figure 5-25) ................................................ Clutch Pack Assembly (Forward-High) ( Figure 5-24) ........................................ Speed Sensor (Transmission Output Speed) .......................................................... Capscrew ................................................................................................................ Lockwasher ............................................................................................................. Speed Sensor (Transmission Input Speed)............................................................. Gear (Output) .......................................................................................................... Capscrew ................................................................................................................ Lockwasher ............................................................................................................. Gasket (Cover To Transmission Housing) ............................................................... Housing (Front Cover) ............................................................................................. Capscrew ................................................................................................................ Magnet .................................................................................................................... Bearing (Charge Pump) .......................................................................................... Gear (Idler) .............................................................................................................. Ball Bearing ............................................................................................................. Spacer ..................................................................................................................... Nut........................................................................................................................... Snap Ring................................................................................................................ Dipstick.................................................................................................................... Fitting....................................................................................................................... O-Ring................................................................................................................. Breather Assembly .................................................................................................. O-Ring................................................................................................................. Fitting.......................................................................................................................See Service Manual for service procedures.
1 1 11 12 1 1 1 1 1 1 1 6 6 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 16 23 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 15-47
2007 HYSTER COMPANY
UNIT CODE N005 NORTH AMERICA
09/2007
TRANSMISSION(S/N N005V02391EITEM PART NO. DESCRIPTION
DUAL SPEED SHEET 1 OF 2 S/N PENDING PER ECN 10402557)QTY
42 42 44 45 46 47 47 48 49 50 51 52 52 52 52 53 54 55 56
16485 252729 303100 1553270 1553475 233683 16487 303150 1612918 1612916 1553403 c 1530722 1650819 d 1660500 1650819 293742 1569768 1380849 1527879 1624414 1624415
O-Ring................................................................................................................. O-Ring................................................................................................................. Pin ........................................................................................................................... Snubber................................................................................................................... O-Ring ..................................................................................................................... Fitting....................................................................................................................... O-Ring................................................................................................................. Pin ........................................................................................................................... Compression Spring (System Regulator)................................................................ Spool (System Regulator) ....................................................................................... O-Ring ..................................................................................................................... Proportional Valve ................................................................................................... Seal Kit................................................................................................................ Proportional Valve ................................................................................................... Seal Kit................................................................................................................ Capscrew ................................................................................................................ Shield ...................................................................................................................... Trim.......................................................................................................................... Capscrew ................................................................................................................ Baffle (Not Illustrated).............................................................................................. Cover (Pump Drive) (Not Illustrated) .......................................................................
1 1 4 2 2 1 1 4 1 1 1 1 1 1 1 2 1 2 1 1 1
FOOTNOTES: a Dry Brake b Wet Brake c PENDING PER ECN 104793 d PENDING PER ECN 104793
5-48
See Service Manual for service procedures.
2007 HYSTER COMPANY
NOTES
5-49
UNIT CODE N005 NORTH AMERICA
09/2007
TRANSMISSION (Figure 5-22)DUAL SPEED SHEET 2 OF 2 (S/N N005V02391E )
5-50
See Service Manual for service procedures.
2007 HYSTER COMPANY
09/2007
UNIT CODE N005 NORTH AMERICA
TRANSMISSIONDUAL SPEED SHEET 2 OF 2 (S/N N005V02391E )ITEM PART NO. DESCRIPTION QTY
1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 23 23 24 25 26 27 28 29 30 31
a 1646875 b 1646876 1624504 1544217 44310 145481 1541556 1544216 1544218 136985 1525677 1516826 16682 1646884 1550573 1515654 292680 292500 1550567 188210 16983 43209 1529890 1494750 44307 1653815 a 2073470 b 2076527 1623836 292681 296022 1566169 2075558 1558515 292526 292683 320161
Transmission Assembly (Dual Speed without Boost) .................................................. Transmission Assembly (Dual Speed with Boost) ....................................................... Housing (Torque Convertor) .................................................................................... Oil Seal (Torque Converter)..................................................................................... Ball Bearing ............................................................................................................. O-Ring ..................................................................................................................... Sprocket (Driving).................................................................................................... Bearing .................................................................................................................... Sealing Ring ............................................................................................................ Capscrew ................................................................................................................ Stator Assembly ...................................................................................................... Bushing ............................................................................................................... O-Ring ..................................................................................................................... Clutch Pack Assembly (Input/Forward-Low) ( Figure 5-23) ................................ Gasket (Torque Converter Housing to Cover) ......................................................... Sensor (Coolant Temperature) ................................................................................ Lockwasher ............................................................................................................. Capscrew ................................................................................................................ Cover Plate (Torque Convertor Housing) ................................................................ Plug ......................................................................................................................... O-Ring................................................................................................................. Ball Bearing ............................................................................................................. Sprocket (Driven)..................................................................................................... Chain (Drive Pump)................................................................................................. Bearing .................................................................................................................... Gasket (Charge Pump) ........................................................................................... Charge Pump (32.4 CC/REV Without Boost).......................................................... Charge Pump (32.4 CC/REV With Boost)............................................................... O-Ring................................................................................................................. Lockwasher ............................................................................................................. Capscrew ................................................................................................................ Cover ....................................................................................................................... Filter ........................................................................................................................ Fitting....................................................................................................................... Capscrew ................................................................................................................ Lockwasher ............................................................................................................. Washer ....................................................................................................................
1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 6 4 1 1 1 1 1 1
FOOTNOTES: a Dry Brake b Wet Brake
2007 HYSTER COMPANY
See Service Manual for service procedures.
5-51
UNIT CODE N005 NORTH AMERICA
09/2007
FORWARD CLUTCH, LOW (Figure 5-23)DUAL SPEED TRANSMISSION (S/N N005V02391E )
5-52
See Service Manual for service procedures.
2007 HYSTER COMPANY
09/2007
UNIT CODE N005 NORTH AMERICA
FORWARD CLUTCH, LOWDUAL SPEED TRANSMISSION (S/N N005V02391E )ITEM PART NO. DESCRIPTION QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1646884 .. . . . 43207 1639865 .. . . . .. . . . 2085129 1581108 1581098 1581099 1581100 .. . . . .. . . . .. . . . 1537449 1537450 124603 1581107 .. . . . 1595428 1537459 1652269 1651852 1595425
Clutch Pack Assembly (Input/Forward-Low) ................................................................ Seal ......................................................................................................................... Ball Bearing ............................................................................................................. Gear and Shaft Assembly ....................................................................................... Seal ......................................................................................................................... Seal ......................................................................................................................... Piston ...................................................................................................................... Spring ...................................................................................................................... Spring ...................................................................................................................... Spring Guide ........................................................................................................... Snap Ring................................................................................................................ Conical Plate ........................................................................................................... Friction Plate ........................................................................................................... Separator Plate ....................................................................................................... Pressure Plate (6.0 mm) ......................................................................................... Snap Ring................................................................................................................ Bearing .................................................................................................................... Snap Ring................................................................................................................ Seal ......................................................................................................................... Clutch Gear ............................................................................................................. Snap Ring................................................................................................................ Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 18)........................... Clutch Pack Plates Kit (Includes Items 11-13)............................................................. Clutch Pack Seals Kit (Includes Items 1, 4-5, 18)........................................................
1 3 3 1 1 1 1 1 1 1 1 1 9 8 1 1 1 1 1 1 1 1 1 1
2007 HYSTER COMPANY
See Service Manual for service procedures.
5-53
UNIT CODE N005 NORTH AMERICA
09/2007
FORWARD CLUTCH, HIGH (Figure 5-24)DUAL SPEED TRANSMISSION (S/N N005V02391E )
5-54
See Service Manual for service procedures.
2007 HYSTER COMPANY
09/2007
UNIT CODE N005 NORTH AMERICA
FORWARD CLUTCH, HIGHDUAL SPEED TRANSMISSION (S/N N005V02391E )ITEM PART NO. DESCRIPTION QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21
1646885 .. . . . 1651753 1639862 .. . . . .. . . . 2085129 1581108 1581098 1581099 1581100 .. . . . .. . . . .. . . . 1537449 1537450 124603 1581107 .. . . . 1581105 1639864 43207 1581106 1652269 1651852 1595425
Clutch Pack Assembly (Forward-High) ........................................................................ Seal ......................................................................................................................... Bearing .................................................................................................................... Gear and Shaft Assembly ....................................................................................... Seal ......................................................................................................................... Seal ......................................................................................................................... Piston ...................................................................................................................... Spring ...................................................................................................................... Spring ...................................................................................................................... Spring Guide ........................................................................................................... Snap Ring................................................................................................................ Conical Plate ........................................................................................................... Friction Plate ........................................................................................................... Separator Plate ....................................................................................................... Pressure Plate (6.0 mm) ......................................................................................... Snap Ring................................................................................................................ Bearing .................................................................................................................... Snap Ring................................................................................................................ Seal ......................................................................................................................... Spacer ..................................................................................................................... Clutch Gear ............................................................................................................. Ball Bearing ............................................................................................................. Snap Ring................................................................................................................ Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 18)........................... Clutch Pack Plates Kit (Includes Items 11-13)............................................................. Clutch Pack Seals Kit (Includes Items 1, 4-5, 18)........................................................
1 2 2 1 1 1 1 1 1 1 1 1 9 8 1 1 1 1 1 1 1 1 1 1 1 1
2007 HYSTER COMPANY
See Service Manual for service procedures.
5-55