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TRENDLINE ROOM SYSTEM

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Page 1: TRENDLINE - Kleusberg · 6 7 TRENDLINE room system. Anything but standard. The intelligent TRENDLINE room-in-room system combines good looks with a high degree of flexibility

TRENDLINEROOM SYSTEM

Page 2: TRENDLINE - Kleusberg · 6 7 TRENDLINE room system. Anything but standard. The intelligent TRENDLINE room-in-room system combines good looks with a high degree of flexibility

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CONTENTS

4 CUSTOMER BENEFITS At a glance.

6 TRENDLINE ROOM SYSTEM Anything but standard.

12 THREE STOREYS And still room for one more.

14 TRENDLINE PARTITION WALL SYSTEM For clear boundaries.

16 SOUNDPROOFING Designed to aid concentration.

20 FIRE PREVENTION For your safety.

22 OUR PRODUCT RANGE Success on all fronts.

28 MORE CONSTRUCTION AND ROOM SYSTEMS Even more possibilities.

1 Partition wall system 2 Single-storey, four-sided, free-standing 3 Two-storey, three-sided, with wall alignment 4 Three-storey, three-sided, with wall alignment, part mounted on steel platform 5 Outdoor use iso|pro

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Page 3: TRENDLINE - Kleusberg · 6 7 TRENDLINE room system. Anything but standard. The intelligent TRENDLINE room-in-room system combines good looks with a high degree of flexibility

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• Efficient assembly/disassembly thanks to high degree of prefabrication of roof, walls and intermediate ceilings – walls of up to 4,000 mm in height made of one piece

without separate attachment

• Choice of individual sizes and layouts thanks to flexible wall fittings

• High-quality aluminium-effect outer finish with fine-lined texture, RAL colour 9006 White Aluminium (dirt-resistant), smooth inner finish, RAL colour 9010 Pure White

• Wall thickness 60 mm, binding sections and upper parts of panels made of galvanised and coated sheet steel, 60 mm polyurethane infill; optional infill: rock wool

• Appearance and design of door leaf to match wall, 60 mm thick, extensively glazed upper section, clearance dimensions (W x H) 935 x 2,457 mm, hinges with three-dimensional adjustment facility

• Single-storey and two-storey roof designed with a load-bearing capacity of 1 kN/man load as standard, dust-proof sealing and 100 / 80 / 60 mm of sound insulation

• No need for extensive platform constructions and support pillars on the ground floor or first floor for two-storey and three-storey room systems, thanks to load-bearing wall structures

• Easy sandwich infill processes for simple alignment with existing walls or pillars – unproblematic addition of openings

• Electrical equipment and lighting completely pre-fitted as turnkey installations with test certificate; optional: materials only or materials and labour for installation by the customer

• High degree of flexibility and minimal follow-up costs thanks to virtually non-destructive disassembly, portability and expandability

• Cantilevered, unsupported staircase platforms or galleries/walkways

Customer benefits. At a glance.

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TRENDLINE room system, two-storey, three-sided,ground floor: office/information point, first floor: office,staggered roof design to allow for pipes/cabling,L x W x H approx. 6,000 x 3,500 x 5,400 mm

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TRENDLINE room system.Anything but standard.

The intelligent TRENDLINE room-in-room system combines good looks with a high degree of flexibility. The modular system is based on prefabricated units, making construction and assembly processes particularly straightforward. Versatile rooms with various potential uses can therefore be erected in factories in next to no time. The TRENDLINE room system can be individually adapted and tailored entirely to the needs of its future users. It is assembled quickly, can be up to three storeys high, and can be supplied fully fitted.

TRENDLINE – the film.The formation of a room-in-room solution:kleusberg.de/trendline

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H 2,700 mm

H 4,100 mm

H 2,700 mm platform-mountedTRENDLINE room system, single-storey, four-sided, open-plan office / three separate offices, L x W x H approx. 8,000 x 15,000 x 2,910 mm

Page 6: TRENDLINE - Kleusberg · 6 7 TRENDLINE room system. Anything but standard. The intelligent TRENDLINE room-in-room system combines good looks with a high degree of flexibility

TRENDLINE room system, two-storey, four-sided,ground floor: training room, two open-plan offices,upper floor: control room, washrooms L x W x H approx. 34,000 x 5,000 x 5,860 mm

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Page 7: TRENDLINE - Kleusberg · 6 7 TRENDLINE room system. Anything but standard. The intelligent TRENDLINE room-in-room system combines good looks with a high degree of flexibility

Three storeys. And still room for one more.

The TRENDLINE room system developed by KLEUSBERG enables you to make efficient use of existing space in production halls and distribution warehouses by adding room-in-room solutions up to three storeys high. You can maximise the space available on a small footprint, by adding offices, team rooms or changing rooms, for example. And, as always, TRENDLINE satisfies practically every wish in terms of fittings, convenience and looks. Extensive glazing provides a good view of everything that is going on in the factory. Needless to say, the TRENDLINE room system will meet your fire safety and sound insulation requirements.

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TRENDLINE room system, three-storey, two-sided, ground floor, first and second floor: single and double occupancy offices, L x W x H approx. 20,500 x 8,800 x 8,850 mm

Instead of extending the factory in the conventional and inflexible way...

... you build inside the factory in a flexible and more economic way

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TRENDLINE partition wall system. For clear boundaries.

The TRENDLINE partition wall system is the safe way to achieve a clean break between different zones and working areas.

Customer benefits. At a glance.• Strong footings for base attachment – no props in the way

supporting the wall

• Structural analysis taking due account of impact load

• Integrated supports flush with the wall (up to 3,100 mm)

• Efficient assembly/disassembly guaranteed by a high degree of prefabrication of wall elements

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Soundproofing. Designed to aid concentration.

In addition to the standard sound insulation (R’w 28 dB), TRENDLINE room systems can be supplied with enhanced soundproofing with a rating of R’w 36 dB, as may be required on noisy production lines, for example. This can provide protection against the consequences of prolonged exposure to noise.

TRENDLINE room system with increased sound insulation:Sound reduction index R’w 36 dB, as measured in building and confirmed by test report number 6556-1 in accordance with ISO 140-5, e. g. at a frequency of 1,250 Hz, R’w 39 dB (may vary from building to building).

• Rock wool insulation with raised relative density/increased tare weight in wall and door panels and in the roof

• Soundproofing double glazing for glass partitions and single/double doors

• Sound insulation sealing package with special sound-absorbing joint sealing tape, fitted between the wall/wall and wall/roof sections and in the individual glass partitions and solid partitions

• Suspended acoustic ceiling providing additional roof soundproofing and optimising the room acoustics

• Soundproofing bottom door seal designed to close the gap between the door and the floor

Optional: Vibration absorbing cushion to reduce structure-borne sound

The above features can be combined individually depending on the specifications or requirements.

In order to be able to provide you with soundproofing ratings achieved in practice, KLEUSBERG generally carries out tests on the fully-installed TRENDLINE room system, taking account of all wall, door and roof sections. This is due to the inaccuracy and unsuitability of conventional methods of measurement used with other systems.

Holistic sound insulation.Soundproofing tests on the entire building structure.

Rock wool insulation

Suspended acoustic ceiling Soundproofing double glazing

Sound insulation sealing package

Optional: Vibration absorbing cushion

Soundproofing bottom door seal

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Fire prevention. For your safety.

Fire prevention systems developed by KLEUSBERG equate to built-in safety. Our extensive expertise is invested in these systems along with our many years of experience with other building system projects, such as hospital construction. This allows us to provide optimum protection for your employees in the event of fire and specific solutions to comply with official regulations.

Examples of project-specific, cost-effective fire prevention measures built into the TRENDLINE room system to comply with official regulations:

•Extensiveglazingprovidesanoptimumviewofpossiblesourcesoffire

•Emergencyexitsystemsconformingtorequirementsandregulations

•Non-combustibleclassAbuildingmaterials,asdefinedbyDIN4102-1,designedtoreduce structural fire loads (class B1 building materials can also be used from experience in conjunction with the use of site sprinkler systems)

•DesignswithF30andF90classificationforload-bearingstructuresonthelowerfloorsand for intermediate ceilings in multi-storey buildings

•On-sitefirealarmandsprinklersystems

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TRENDLINE room system, three-storey, four-sided, partially platform-mounted, ground floor: single occupancy office, first floor: archives, second floor: open-plan office, L x W x H approx. 3,000/10,000 x 5,000 x 8,300 mm

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Our product range. Success on all fronts.

Do you need a meeting room in your production hall? A separate workshop or an area for high-sensitivity measuring equipment? No problem, since our product range is like a construction kit with individual elements which we can configure as required to cater for your specific accommodation needs. The modern aluminium look offers further key advantages in

Floors and roof/intermediate ceilingFloor made of wood-based board without insulation

Consisting of PE sheeting, 25 mm wood-based boards (tongue & groove system), 2 mm PVC flooring (mottled anthracite), PVC baseboard (black), load capacity 2 kN/m²

Note: Economic design for stationary use. Only suitable for use if assembled on site on an entirely flat and even surface

Steel framework floor without insulation

Welded steel structure coated in RAL colour 7016 Anthracite Grey, 18 mm wooden composite boards (tongue & groove system), 2 mm PVC flooring (mottled anthracite), PVC baseboard (black), load capacity 2 kN/m2

Note: Can be used on uneven surfaces

Screed floor with insulation

Consisting of PE sheeting, 80 mm polystyrene insulation boards, 18 mm wood-based boards (tongue & groove system), 2 mm PVC flooring (mottled anthracite), PVC baseboard (black), load capacity 2 kN/m²

Note: Economic design for stationary use. Only suitable for use if assembled on site on an entirely flat and even surface

Steel framework floor with insulation

Welded steel structure coated in RAL colour 7016 Anthracite Grey, 50 mm of mineral wood insulation in-between floor panels, 18 mm wooden composite boards (tongue & groove system), 2 mm PVC flooring (mottled anthracite), PVC baseboard (black), load capacity 2 kN/m2

Note: Can be used on uneven surfaces

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Roof

Sandwich panel with 60/100 mm rigid polyure-thane foam infill (tongue & groove system), inner finish made of galvanised steel sheet coated in RAL colour 9010 Pure White, smooth texture, outer finish in RAL colour 9006 White Aluminium, fine-lined texture, with binding sections in RAL colour 9006 White Aluminium, roof edging in steel sheet coated in RAL colour 7016 Anthracite Grey (no additional charge for different RAL colour colour of customer‘s choice), load-bearing capacity of 1 kN/man-load

Optional: 80 mm rock wool insulation, suspended acoustic ceiling

Intermediate ceiling in two-storey/three-storey structures

Welded steel structure coated in RAL colour 7016 Anthracite Grey (no additional charge for different RAL colour of customer‘s choice), single panel in modular dimension of 1,026 mm, binding sections on all sides in RAL colour 7016 Anthracite Grey, cei-ling panelled inside with white coated wood-based boards, 120 mm mineral wool insulation, top layer 22 mm wooden composite boards (tongue & groove system), 2 mm PVC flooring (mottled anthracite), PVC baseboard (black), load capacity 2 kN/m²

Note: Single-storey structure suitable for use as storage area

Optional: Suspended acoustic ceiling

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Single outer door

Single panel in modular dimension of 1,026 mm, clearance dimensions 935/2,457 mm, consisting of galvanised steel sheet casing, coated in RAL colour 9006 White Aluminium, 60 mm sandwich base ele-ment with rigid polyurethane foam infill, inner finish comprising galvanised steel sheets coated in RAL colour 9010 Pure White, smooth texture, outer finish in RAL colour 9006 White Aluminium, fine-lined texture, lock assembly with three keys, glass panel approx. 900/1,350 mm, 6 mm LSG (laminated safety glass)

Optional: 60 mm rock wool insulation, RAL colour of customer‘s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm, sound-proofing double glazing, soundproofing bottom door seal

Single inner door

As for single outer door but both sides finished in RAL colour 9010 Pure White, smooth texture

Double outer door

As for single outer door but with active leaf and fixed leaf (active leaf DIN right), modular dimension 2,052 mm, clearance dimensions 1,950/2,457 mm

Optional: 60 mm rock wool insulation, RAL colour of customer‘s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm, sound-proofing double glazing

Double inner door

As for double outer door but both sides finished in RAL colour 9010 Pure White, smooth texture

Doors

WindowsAdditional charge for tilt-and-turn windows, clearance dimensions 800/1,280 mm, with 26 mm soundproofing double glazing instead of standard 6 mm float glass panel

Additional charge for sliding windows, clearance dimensions 330/1,250 mm, half/vertical sliding section, 6 mm toughened safety glass instead of standard 6 mm float glass panel

Note: Limited sound insulation

Single-leaf design (modular dimension 1,026 mm)

Clearance dimensions 926/2,476 mm, base as for single outer door, with binding sections in RAL colour 9006 White Aluminium, 760/1,300 mm glass panel, sill height 1,060 mm, 6 mm LSG, PVC window strip (white), runner and carriage, inset recessed handle on inside and outside, hook lock with three keys, floor roll, brush seal

Note: Limited sound insulation

Optional: Single-leaf design (modular dimension 2,052 mm), 60 mm rock wool insulation, RAL colour of customer‘s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm

Double-leaf design (modular dimension 2,052 mm)

Clearance dimensions 1,892/2,476 mm, base as for single outer door, with binding sections in RAL colour 9006 White Aluminium, 760/1,300 mm glass panel, sill height 1,060 mm, 6 mm LSG, PVC window strip (white), runner and carriage, inset recessed handle on inside and outside, hook lock with three keys, floor roll, brush seal

Note: Limited sound insulation

Optional: 60 mm rock wool insulation, RAL colour of customer‘s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm

Sliding doors

VentilationElectric wall-mounted fan with air vent and on/off switch

Throughput 60 m3/h, 125 m3/h Sound pressure level 25 dB, 32 dB

Note: Guideline ventilation requirement, e. g. 45 m3/h per person in open-plan office, limited sound insulation

Compact wall-mounted air conditioner

Cooling modelCooling capacity 2,700 W

Cooling/heating modelCooling capacity 2,700 W, heating capacity 2,500 W

Note: Guideline refrigeration requirement 40 to 60 W per m3, limited sound insulation

Optional: Split air conditioner with outside unit and up to four inside units

Wall-mounted electric convection heater

Heat output 2,000 WHeat output 3,000 W

Note: Guideline heat requirement 40 W per m3

Turnkey installation

Sub-distribution board including circuit-breaker, earth leakage trip, full wiring and test certification, on/off switch, light fittings including lamps, cable duct at sill height, sockets, telephone sockets and data outlet

Optional: Supply of material only

Electrical equipment

Air conditioning Heating

SILighting

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addition to the visual aspects. All the surfaces are highly resistant and the entire structure is hard-wearing and easy to clean. Heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm are possible, depending on requirements. The TRENDLINE modular dimension is 1,026 mm. The wall fittings also enable other dimensions to be supplied to specification.

Full outer wall

Single element in modular dimension of 1,026 mm, consisting of sandwich panel with 60 mm rigid polyurethane foam infill, inner finish comprises galvanised steel sheet coated in RAL colour 9010 Pure White, smooth texture, outer finish in RAL colour 9006 White Aluminium, fine-lined texture, with binding sections in RAL coloiur 9006 White Aluminium

Optional: 60 mm rock wool insulation, RAL colour of customer‘s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm

Full inner wall

As for full outer wall but both sides finished in RAL colour 9010 Pure White, smooth texture

Full outer/inner adjustable wall (made to measure)

As for full outer wall with fixed dimension of up to 1,026 mm

Outer/inner glass wall (made to measure)

As for outer glass wall with fixed dimension of up to 1,026 mm

Wall elements

Outer glass wall

As for full outer wall but with glass panel measu-ring approx. 950/1,500 mm, sill height 1,060 mm, float glass 6 mm, PVC window strip (white)

Optional: 60 mm rock wool insulation, RAL colour of customer‘s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm, sound-proofing double glazing

Inner glass wall

As for outer glass wall but both sides finished in RAL colour 9010 Pure White, smooth texture

Full outer/inner glass door

As for outer glass wall but full-height glazing (LSG 6 mm)

Optional: 60 mm rock wool insulation, RAL colour of customer‘s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm, soundproofing double glazing

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Lightweight construction

Girders made from galvanised cold-rolled C-profiles, square frame pillars/supports in RAL colour 7016 Anthracite Grey, reinforced with support struts (wit-hout nuisance cross bracing) in RAL colour 7016 Anthracite Grey, load capacity 350 to 1,000 kg/m2, platform surface 38 mm wooden composite board (tongue & groove system), top surface untreated, underside white

Optional: Sound insulation in floor

Staircase: clear stair width 1,000 mm, galvanised metal grating treads, podium surface same as plat-form surface, steel railing with handrail, knee-height rail and bottom rail

Perfectly put together – direct delivery ex works. We will assemble TRENDLINE room systems in our plant up to a maximum size of 6,280 x 3,000 x 2,828 mm (L x W x H). That means they can be quickly positioned with a forklift truck and just as quickly moved elsewhere.

Optional: Forklift pockets

Sturdy and barely susceptible to vibration

Girders and pillars/columns made of hot-rolled steel profiles in RAL colour 7016 Anthracite Grey, rein-forced by frame alignment in support area (without nuisance struts and cross bracing), load capacity 350 to 1,000 kg/m2, platform surface 38 mm wooden composite board (tongue & groove system), top sur-face untreated, underside white

Optional: Sound insulation in floor

Staircase: clear stair width 1,000 mm, galvanised metal grating treads, podium surface same as plat-form surface, steel railing with handrail, knee-height rail and bottom rail

Steel platforms

Service package Production site assembly

Custom solutions on request.

•Sanitaryfacilitieswithfront-wallinstallation•Customisedbuildingservices (e. g. air conditioning, ventilation, heating) •Inspectionopenings•Automaticdoors

•Rollershuttersandsectionaldoors•Verticalladderswithsafetycages•Variousstaircasedesignsandstairways•Hallpartitioningofupto8,000mm•Roofsectionswithelectricormechanicopeningsystems

•Delivery•Unloadingandin-planttransport•Professionalassembly•Provisionofassemblyaids (e.g. forklift truck, scissor lift) •Disposalofpackagingmaterial•Certifiablestructuralanalysis

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PLANNING TOOL

The KLEUSBERG planning tool is an intuitive online facility for the configuration and planning of supervisor‘s offices or team rooms. It only takes a few minutes to arrive at a detailed estimate of costs including assembly and freight.

Planning tool for PCs, tablets and smartphones:kleusberg.de/planungstool

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More construction and room systems. Even more possibilities.

Step inside the KLEUSBERG Innovation Forum in Wissen.

Modular construction. Custom-built for generations. Unlimited service life, completed 70 % faster, fixed price and deadline guarantee, any size, user-defined layout, energy-efficient up to passive house standard.

Mobile rented buildings. Make room without capital cost.Available quickly, flexible period of use from a few weeks to several years, any size, user-defined layout, all-in service package, purpose-built design.

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KLEUSBERG GmbH & Co. KGPostfach 1265 ·· 57530 WissenWisserhof 5 ·· 57537 WissenTel. +49 (0)2742 955-137Fax +49 (0)2742 955-178email [email protected]

kleusberg.de