triol АК - triol corporation variable-speed drives are designed in accordance with gost 15150-69...

2015.04Catalogue

TRIOL АКArtificial Lift Surface Equipment

www.triolcorp.com

1

IntroductionDear customer!

The present catalogue covers artificial lift surface equipment Triol AK series for control and protection of submersible electric motors. It contains information related to application, functionality, technical characteristics, connection diagrams, and overall dimensions.

For your convenience the products are divided into two sections containing information about models with NEMA enclosures and with IP43 enclosures for indoor/outdoor installation in a cold climate (according to industry standard GOST 15150-69). The catalogue covers three series, AK01, AK02, and AK06, with detailed descriptions for all models. Our equipment is a good solution for specific environmental conditions of Middle East, Asian Pacific, South America and Siberia.

Triol Corporation successfully combines experience and innovation. We provide development, production, reliable supply and after-sales service throughout the world. We appreciate our Partners and Customers and are always open for cooperation!

2

Versions of variable speed drive Triol AK

Equipment for submersiblemotors

Triol AK01series

TypeGOST 15150-69

TypeNEMA 250.1.

IP43, outdoors,cold climate NEMA3

NEMA4X

NEMA4

380 V 480 V

660 V – 4 kV

1 – 5 kV

380 V 380 V

480 V

6-pulse, FPWM

6-pulse, 6-step

12-pulse, FPWM

12-pulse, 6-step

active input filter, FPWM

480 V / 380 V380 V

filtered PWM output

for permanent magnet motors

for induction and permanent magnet motors

active input filter

active input filter, filtered PWM output

500 V / 380 V

6-pulse, Filtered PWM output

active front-end

NEMA3

NEMA4X

NEMA4

NEMA3

NEMA4X

NEMA4

Triol AK02series

Triol AK06series

Triol AK06series

Triol AK02series

Triol AK01series

linear permanent magnet motors

480 V

IP43, outdoors,cold climate

IP43, outdoors,cold climate

6-pulse, FPWM

active input filter, FPWM

3

Contents

Product code structureIP43, outdoor, cold climate type VSDNEMA typeInput section topology

Triol AK01 SwitchboardNEMA3, NEMA4, NEMA4X, 480 VNEMA3, NEMA4, NEMA4X, 660 V — 4 kVNEMA3, NEMA4, NEMA4X, 1 — 5 kV

Triol AK02 Soft starterNEMA3, NEMA4, NEMA4X, 380 VNEMA3, NEMA4, NEMA4X, 480 VTriol AK06 Variable speed driveNEMA3, NEMA4, NEMA4X, 480 V, 6-pulse, FPWMNEMA3, NEMA4, NEMA4X, 480 V, 6-pulse, 6-stepNEMA3, NEMA4, NEMA4X, 480 V, 12-pulse, FPWMNEMA3, NEMA4, NEMA4X, 480 V, 12-pulse, 6-stepNEMA3, NEMA4, NEMA4X, 480 V, active input filter, FPWMOptional equipmentPackage contentsOperation with downhole sensorsOperation with SCADATriol AK01 SwitchboardIP43, outdoor, cold climate, 380 V

Triol AK02 Soft starterIP43, outdoor, cold climate, 380 V

Triol AK06 Variable speed driveIP43, outdoor, cold climate, 380 V, filtered PWM outputIP43, outdoor, cold climate, 380 V, for permanent magnet motorsIP43, outdoor, cold climate, 380 V, for induction and permanent magnet motorsIP43, outdoor, cold climate, 380 V, active input filterIP43, outdoor, cold climate, 380 V, active input filter, filtered PWW outputIP43, outdoor, cold climate, 480 V, for linear permanent magnet motorsIP43, outdoor, cold climate, 500 V/380 V, 6-pulse, filtered PWM outputIP43, outdoor, cold climate, 500 V/380 V, active rectifier

Optional equipmentPackage contentsOperation with downhole sensorsOperation with SCADA

ServicesSupporting documentation

AК.01

Intro

AК.02

AК.06

AК.I

N.01

N.02

N.06

N.I

S

AK**-XХX-Y1Y2Y3Y4Y5Y6-Z-Х

4

Product code structure

Triol AK** seriesАК01 — Switchboard (D.O.L. motor starter).АК02 — Soft starter.АК06-AM — Variable speed drive for induction motor.АК06-AH — Variable speed drive for high speed induction motor.АК06-PC — Variable speed drive for progressive cavity pumps.АК06-PM — Variable speed drive for permanent magnet motor.АК06-PH — Variable speed drive for high-speed permanent magnet motor.АК06-MM — Variable speed drive for induction or permanent magnet motor (multipurpose version).АК06-SM — Variable speed drive for synchronous motor.АК06-LL — Variable speed drive for linear permanent magnet motors.АК06-ASPED — Variable speed drive with automated system providing oil production efficiency increase.

Type of equipment (XХХ)Type of Triol AK Rated current, A

100 100160 160250 250400 400630 630800 8001К0 10001К2 12001К4 14001К6 16001К8 18002К0 20002К5 25003К2 3200

Intro

AK**-XXX-Y1Y2Y3Y4Y5Y6-Х-Z

5

Rectifier type (Y1)

0 — Thyristor-thyristor six-pulse bridge rectifier1 — Transistor active front-end2 — Half-controlled six-pulse bridge rectifier3 — Half-controlled twelve-pulse bridge rectifier4 — Half-controlled eighteen-pulse bridge rectifier5 — Soft starter without frequency converter6 — Uncontrolled six-pulse bridge rectifier7 — Passive input grid filter8 — With active filter

Sinewave filter (Y2)

0 — Without build-in sine output filter1 — With build-in sine output filter

Bypass system (Y3)

0 — Without bypass device1 — With bypass (optional)

Enclosure climatic version (Y4)

0 — Enclosure type for cold and moderate climates (ТС1 according to GOST 15150-69)1 — Enclosure type for tropical dry zone (IP43, outdoor, cold climate)2 — Operating conditions according to EN 61439-1:2010 for outdoor installation. Custom climatic version.

Controller type (Y5)

0 — Without controller1 — Provision for connection to a third party controller2 — Modification upon customer request3 — With UMKA-03 controller4 — With UMKA-04 controller5 — With UMKA-05 controller

Modification (Y6)

0 — VSD basic modification1...9 — customized modification based on the client’s requirements

Meter type (Х)

SET — meter SET-4МMER — meter MerkuriyENM — meter Energomer

Supply voltage (Z)

380 — supply voltage of 380 V480 — supply voltage of 480 V660 — supply voltage of 660 V4000 — supply voltage of 4000 V5000 — supply voltage of 5000 V

Intro

IP43, outdoor, cold climate type VSDThe variable-speed drives are designed in accordance with GOST 15150-69 «Climatic

versions and location categories». This is a normative document which defines the requirements to a product related to influence of temperature and precipitation during its storage and use in different climatic zones and locations.

This document identifies durability requirements for a product in relation to influence of temperature and precipitation during storage and usage of the product at different climatic zones and types of placement.

Also this document specifies possible versions depending on precipitation volume, wind speed, and concentration of aggressive gases in the atmosphere.

Triol Corporation produces its equipment in two modifications: UHL1 and UHL4. Thus the equipment can be used in moderate and cold climates in non-aggressive environment. UHL1 ensures operation of the product outdoors at temperatures from –60 to +50°C (–76 to 122°F ); relative humidity of 75 % at 15°C (59°F) and 100 % at 25°C (77°F).

UHL4 version has some limitations: the products have to be used indoors in areas with air-conditioning (temperature from +1°C to +35°C (33.8 to 95°F) and relative humidity of 60 % at 20°C (68°F) and 80 % at 25°C (77°F).

The real maximum operating temperature for our products is +50°C (122°F).In order to meet the UHL requirements the products have enclosures with IP54

protection degree (protection from dust and drops of water at an angle of 60° from the vertical and complete protection from accidental contact with any current-carrying parts) and are provided with internal heating system.

The UHL4 products have enclosures with IP20 protection degree. Such enclosures do not protect the product from water drops and moisture, but they protect the user from accidental contact with any live parts.

Compliance of AK variable speed drives in UHL1 version to IP43 is provided with the following:• cooling duct of power semiconductors and DC-link chokes is totally isolated from

the power compartment;• system of locks and sealing on doors ensures air-tightness of the compartment with

power and electronic elements;• all control devices of the variable frequency drive are protected with an additional

sealed door;• all cold-sensitive power and electronic devices are provided with pre- heating and

heating during operation if necessary;• algorithm of the cooling system operation prevents freezing of moving parts of fans.

Intro

6

NEMA type

Intro

7

Triol Corporation has made a step forward by releasing products with protection classes NEMA 3, 4, and 4X according to standard NEMA 250.1.

Equipment with NEMA 3 enclosures is intended for indoor and outdoor use and provides protection against rain and snow. The enclosure also protects the user from accidental contact with live parts. In general it exceeds the performance requirements of IP55.

Equipment with NEMA 3 enclosures is intended for outdoor use and provides protection against dust and moisture similar to IP66 in the temperature range from minus –20 to +60°C (–4 to +140°F). The NEMA4X differs from NEMA4 in its corrosion resistance.

To satisfy the requirements of class NEMA4/4X Triol Corporation has developed an air-tight cabinet with a special type of covering that withstands all necessary tests. For the most demanding applications there is a version with the cabinet made of stainless steel which provides unique protection from corrosive medium and is suitable for equipment to be used at manufacturing plants or offshore platforms.

The NEMA4 protection class of VSD AK series is provided by:• Special corrosion-resistant fans that are also resistant to dust and sand;• Built-in heat exchangers for removing heat from the power compartment providing

operation at ambient temperatures of up to +60°C (+140°F);• Dust and sand catchers allow operation of the cooling system in dusty environments;• Corrosion resistance of the enclosure is provided by a special paint coating while

that of the DC-link chokes is provided by special compound they are impregnated with (for NEMA4);

• The highest corrosion resistance is provided by an enclosure made of stainless steel while the cooled DC-link chokes are impregnated with special compound (for NEMA4H);

• To remove moisture from air-tight compartments special unidirectional IP66 diaphragms and dehumidifier based on Peltier elements are used.

8

Input section topology6 – pulse rectifier

Supplymains

connection

ABC

Output 3-phases voltage

U V W

The power circuit with 6-pulse rectifier (Graetz bridge) is shown in the Figure. With this topology there is voltage ripple with a frequency of 300 Hz at the output of the rectifier bridge. For smoothing the current waveform an LC-filter is applied. The filter reduces harmonic emission into the power network.

When using AK VSDs in networks with strict requirements to waveform distortion it is recommended to use a three-phase filter.

12 – pulse rectifier

Supplymains

connection

Supplymains

connection


A1B1C1

U V W

A2B2C2

The 12-pulse rectifier is the most widespread solution at the moment as it is much better than 6-pulse scheme in terms of harmonic emission into the mains.

There are two versions of the four-winding isolation transformers available: dry type (for indoor installation) and oil type (for outdoor installation). This gives maximum flexibility when selecting a solution depending on the available floor space, installation costs, and permissible load on the air-conditioning system used to maintain the desired room temperature.

Intro

9

Active Harmonic Filter

ABC

U V W

Supplymains

connection


Presence of non-linear loads causes the higher order harmonics (5, 7, 11, and higher) to appear in the network. It has a negative effect on equipment as a whole (additional heating of wiring, inefficient use of energy, reducing life of insulation, overheating of transformers, etc.)

To limit such distortions appropriate technologies and standards were introduced. This process has been quite successful in the sense that the problems faced by consumers almost always arise due to the conditions that appear in their own area of responsibility, and only rarely are brought from the mains. If this situation continues consumers will have to limit the level of harmonic current created by their equipment. Consequently consumer is the one who should provide filtering of harmonic components where necessary.

There are several methods of reducing the harmonic currents flowing into the mains during operation of semiconductor converters. One of such methods is the use of passive resonant filters that are bulky and have some other shortcomings.

A more advanced method is the active interference suppression which is achieved by injecting into the network harmonic currents that are equal to those already present in the network but are opposite in phase.

Total harmonic distortion in the input current for this VSD is less than 5% which totally complies with IEEE519. The AK06 VSD with active harmonic filters does not need bulky passive filters or use of 12, 18, or 24-pulse phase shifting transformers, since it can be fed from an ordinary two winding transformer (one primary and one secondary windings). Also the active filter provides fast response to changes in current harmonic composition resulting in the most effective interference suppression.

Intro

N-10

N.01

AK01-ххх-500241-ХХХ Switchboard

Application

Triol AK01 starter with NEMA3/4/4X enclosure, 660 V ... 4 kV, is a reliable, safe and low cost solution for controlling submersible motors with 600 V to 4 kV voltage ratings.

Rated voltage

Rated inputvoltage, V

Rated output current, A

Rated power of motor, kW

Rated power of motor, hp Ordering code

660 – 4000200 100 135.96 АК01-200-500241-ХХХ400 200 271.92 АК01-400-500241-ХХХ

Triol AK01 Switchboard

N-11

N.01

Host of functions

• D.O.L. start of submersible pump motors;• Re-start blocking during motor rundown (rundown delay);• Local and remote control of operating modes;• Protection against short-circuit currents and overloads;• Provision for control with feedback from a submersible transducer;• Protection settings may be checked and changed via RS-485;• Operation in two modes: «Manual» and «Automatic»;• Measurement of active energy, reactive energy, and total energy consumption;• Automatic pump switching on with an adjustable time delay (from 1 to 9999 minutes)

after supply voltage is applied;• Motor operation blocking in case of wrong phase sequence on the input of the starter;• Motor operation blocking if the supply voltage is out of tolerance;• Motor tripping with further automatic restart in case of severe supply voltage deviations

(higher or lower by more than 25% of the rated value) causing an overcurrent condition;• Motor tripping when any phase is underloaded with selectable minimum phase current

and time delay;• Motor tripping in case of overload according to programmable time-current characteristic;• Automatic restart of motor after tripping by underload protection with preset time delay

(from 1 to 9999 minutes);• Operation mode setting: with automatic restart after a trip or without automatic restart

after a trip;• Motor operation blocking if the pump is caused to rotate by flow of liquid («turbine»

rotation) with selectable frequency threshold;• Automatic blocking of manual turning on and control while operating with external

process control system;• Automatic restart after fault;• Selection of operation with automatic periodic turning the motor on and off according

to preset timing diagram (from 1 to 28800 minutes);• Continuous monitoring of motor and cable insulation resistance with tripping if

the resistance drops below the threshold value;• Possibility of operation with decreased cable and motor resistance and fast tripping

under overload conditions;• Light indication of D.O.L. starter operating mode (run, wait, stop);• Light indication in case of emergency stop;• Monitoring of the motor current and supply-line voltage;• Provision for tuning at site: overload/underload protection, supply line over- and

undervoltage protection (operation threshold setting);• Embedded memory for recording of current parameters during operation of the pump;• Displaying on the screen: motor current, supply-line voltage, all presets, operating

modes including operation of protections, time to switching on/off in automatic mode with timer, time to trip when protection thresholds are exceeded,

• Recording of motor tripping time and its cause;• Tripping the motor and restart blocking when supply-line voltage imbalance protection

threshold is exceeded;• Tripping the motor when the current imbalance protection threshold is exceeded;• D.O.L. starter control basing on additional technical parameters: pump temperature,

pressure, and pumping unit vibration.

N-12

N.01

AK01-ххх-500241-ХХХ SwitchboardTechnical characteristicsMain characteristicsVoltage, V 660...4000, +10 %, -10 % Frequency, Hz 50 ... 60 Enclosure NEMA3 – NEMA4XOperation temperature -20 ... +60ºС / –4 ... 140°FRectification type without recifierAnalog inputs 2Digital inputs (opto-isolated, 220 V a.c.) 2

Altitude characteristics up to 1000 m / 3280 ftStandards NEMA 250-2008, GOST 17516.1-90Protection functions

Alarms and protections

external and internal short-circuitunderload (trip on underload)open-phase fault of input or output circuitsmotor overloadpower supply or control system faultturning on at too low controller temperatureinterlock preventing unauthorized access to DOL starter settings

N-13

N.01

External connection diagram

ESP ONControl of the ESM

Digital inputs

Connecting TMS via RS-485

Internal power supply telemetry

Connecting an external automationsystem via RS-485

External banAin 1Ain 2

Ain commonACS RS485 A+

ACS RS485 B-ACS RS GND

ESP generalESP OFF

+24 VPressure gauge

+24 V

Common analog inputSignal wire A RS485

Х5

Х2

TMS RS485 A+

TMS RS GND

TMS RXDTMS TXD

TMS GND

Signal wire A RS485

Admission RS-232 data

~220 V~220 V

Data transmission RS-232

Neutral wire RS232

~220 V~220 V

Net

Net

TMS RS485 B-

ACVOT

Output UOutput VOutput W

Shield

Ground

Inpu

t 3-p

hase

pow

er c

ircui

t

NeutralPhase CPhase BPhase A

Description AppointmentNormally closed contactsCommon contactNormally opened contacts

Digital input 1Digital input 2Analog input 1Analog input 2

Signal wire B RS485Neutral wire RS485

Power supply of digital inputs

Description Appointment


Telemetry connection

ESM

Circuit diagram

CasingCasing

Step-up transformer

Output W

Output V

Output V

Output terminals

Circuit

Circuit

Terminal of external connections

Socket

Power switchQF1

Phase A

Phase B

Phase C Contactor

Inputterminals

Circ

uit

Circ

uit

Circ

uit

ESM

ONES

M co

mmon

ESM

OFF

+24V

Cont

. pre

s. ga

uge

Exter

nal b

lockin

gAin

1Ain

2Ain

comm

onAC

S RS

485 A

+AC

S RS

485 B

–AC

S RS G

ND

1 2 3 4 5 6 7 8 9 10 11 12

TMS

TXD

TMS

RXD

TMS

GN

D

RS48

5 ARS

485 B

RS48

5 GND

1 2 3 1 2 3

A1A23334313243444142

220V AC, 50Hz220V AC, 50Hz

NO 1.1NO 1.2NC 1.1NC 1.2NO 2.1NO 2.2NC 2.1NC 2.2

12

220V AC220V AC

FU1

FU3

FU2

1L1

5L3

3L2

1L1

5L3

3L2

2T1

6T3

4T2

KM1

TA1

TA2

TA3

SA1

N-14

N.01


840 mm (33.07 in)

12 mm (0.472 in)

380

mm

(14.

96 in

)

760

mm

(29.

92 in

)

1815

mm

(71.

46 in

)

1330 mm (52.36 in) 1035 mm (40.75 in)

985

mm

(38.

78 in

)

535

mm

(21.

06 in

)

1497

mm

(58.

94 in

)

Dimensions

Height of cable connection points

N-15

N.01

max 90° Sling arrangement

2518 mm (99.13 in)

2720

mm

(107

.09

in)

Overall dimensions with open door(s) + door opening clearances

N-16

N.01


Application

Triol AK01 starter with NEMA3/4/4X enclosure, 1 – 5 kV, is a reliable, safe and low cost solution for controlling submersible motors with voltage ratings from 1 kV to 5 kV.

Rated voltage

Rated inputvoltage, V




1 – 5000200 100 135.96 АК01-200-500241-ХХХ400 200 271.92 АК01-400-500241-ХХХ

N-17

N.01

Host of functions

• Motor switching on/off;• Motor operation in the following modes: «Manual» (without automatic restart after

a trip); «Automatic» with automatic restart after a trip, and «Automatic» with operation according to preset timing diagram;

• Current optimization after reaching a preset value of the motor frequency;• Manual control of motor speed from UMKA-03 controller and remote control from

a dispatching point;• Automatic change of the output frequency according to a preset timing diagram;• Motor automatic starting after selectable delay when the supply voltage is applied;• Automatic maintaining of some process parameters (pressure, current) at their setpoints;• Measurement and indication of current parameters of submersible pump and VSD on

the integrated liquid-crystal display;• Motor remote control, monitoring of motor parameters, uploading and downloading

of protection settings through telemetering system (downhole measured equipment) via RS485 interface;

• Recording of trip events and corresponding current parameters into the integrated nonvolatile memory;

• Recording of modified settings into the event log with date and time corresponding to such modification;

• Outdoor light alarm system indicating the pumping unit condition (run, wait, stop);• Motor control with feedback from a submersible transducer;• Configurable integrated protections: overload/underload, current imbalance, supply

voltage and DC-link voltage outside allowable limits, continuous operation at low frequency, power semiconductor overheating, operation at abnormal values of parameters controlled by telemetering system (downhole);

• Monitoring of input phase voltages. The drive is tripped or motor start is inhibited if phase-loss condition is detected.

N-18

N.01

AK01-ххх-500241-ХХХ SwitchboardTechnical characteristicsMain characteristicsVoltage, V 1000...5000, +10 %, -10 % Frequency, Hz 50 ... 60 Enclosure NEMA3 – NEMA4XOperation temperature -20 ... +60ºС / –4 ... 140°FRectification type without rectifierAnalog inputs 2Digital inputs (opto-isolated, 220 V a.c.) 2

Altitude up to 1000 m / 3280 ftStandards NEMA 250-2008, GOST 17516.1-90Protection functions


tripping in case of supply voltage deviation if such deviation results in overcurrent condition (with possibility of auto-restart after voltage recovery)overcurrent protection (OCP)IGBT de-saturation protectionprotection against current imbalancemotor overload protection

N-19

N.01


ESP ONControl of the ESM

Digital inputs

Connecting TMS via RS-485

Internal power supply telemetry

Connecting an external automationsystem via RS-485

External banAin 1Ain 2

Ain commonACS RS485 A+

ACS RS485 B-ACS RS GND

ESP generalESP OFF

+24 VPressure gauge

+24 V

Common analog inputSignal wire A RS485

Х5

Х2

TMS RS485 A+

TMS RS GND

TMS RXDTMS TXD

TMS GND

Signal wire A RS485

Admission RS-232 data

~220 V~220 V

Data transmission RS-232

Neutral wire RS232

~220 V~220 V

Net

Net

TMS RS485 B-

ACVOT

Output UOutput VOutput W

Shield

Ground

Inpu

t 3-p

hase

pow

er c

ircui

t

NeutralPhase CPhase BPhase A

Description AppointmentNormally closed contactsCommon contactNormally opened contacts

Digital input 1Digital input 2Analog input 1Analog input 2


Power supply of digital inputs

Description Appointment


Telemetry connection

ESM

Circuit diagram

CasingCasing

Step-up transformer

Output W

Output V

Output V

Output terminals

Circuit

Circuit


Socket

Power switchQF1

Phase A

Phase B

Phase C Contactor

Inputterminals

Circ

uit

Circ

uit

Circ

uit

ESM

ONES

M co

mmon

ESM

OFF

+24V

Cont

. pre

s. ga

uge

Exter

nal b

lockin

gAin

1Ain

2Ain

comm

onAC

S RS

485 A

+AC

S RS

485 B

–AC

S RS G

ND

1 2 3 4 5 6 7 8 9 10 11 12

TMS

TXD

TMS

RXD

TMS

GN

D

RS48

5 ARS

485 B

RS48

5 GND

1 2 3 1 2 3

A1A23334313243444142

220V AC, 50Hz220V AC, 50Hz

NO 1.1NO 1.2NC 1.1NC 1.2NO 2.1NO 2.2NC 2.1NC 2.2

12

220V AC220V AC

FU1

FU3

FU2

1L1

5L3

3L2

1L1

5L3

3L2

2T1

6T3

4T2

KM1

TA1

TA2

TA3

SA1

N-20

N.01


840 mm (33.07 in)

12 mm (0.472 in)

380

mm

(14.

96 in

)

760

mm

(29.

92 in

)

1815

mm

(71.

46 in

)

1330 mm (52.36 in) 1035 mm (40.75 in)

985

mm

(38.

78 in

)

535

mm

(21.

06 in

)

1497

mm

(58.

94 in

)

Dimensions


N-21

N.01


2518 mm (99.13 in)

2720

mm

(107

.09

in)


N-22

N.06

АК06-AM-ххх-110231-480 Variable speed drive

Application

Triol AK06 variable speed drive with 6-pulse rectifier and filtered PWM output, NEMA3/4/4X enclosure, 480 V, with system integration options for submersible pump applications. The drive provides enhanced motor performance and reliability.

Rated voltage

Rated input

voltage, V




480

100 70 95.17 АК06-AM-100-110231-480160 100 135.96 АК06-AM-160-110231-480250 200 271.92 АК06-AM-250-110231-480400 330 448.67 АК06-AM-400-110231-480630 520 706.99 АК06-AM-630-110231-480800 660 897.34 АК06-AM-800-110231-480

1000 830 1128.47 АК06-AM-1К0-110231-4801200 995 1352.80 АК06-AM-1К2-110231-4801400 1160 1577.14 АК06-AM-1К4-110231-4801600 1330 1808.27 АК06-AM-1К6-110231-4801800 1495 2032.60 АК06-AM-1К8-110231-480

Triol AK06 Variable speed drive

N-23

N.06

Host of functions

• Motor switching on/off;• Motor operation in the following modes: «Manual» (without automatic restart after

a trip); «Automatic» ” with automatic restart after a trip, and «Automatic» with operation according to preset timing diagram;

• Current optimization after reaching a preset value of the motor frequency;• Operation according to pre-programmed timing diagram with motor ON/OFF periods

programmed separately;• Manual control of motor speed from UMKA-03 controller and remote control from

supervisory control console;• Automatic change of the output frequency according to a preset timing diagram;• Motor acceleration and deceleration at preset rates (acceleration and deceleration ramps);• Motor reversal;• Motor automatic starting after selectable delay when the supply voltage is applied;• Automatic maintaining of some process parameters (pressure, current) at their setpoints;• Selectable motor starting modes: «swinging», impact start (may be used for unjamming

the submersible unit), soft start with synchronization. Unjamming is done with maximum possible motor torque at low speed;

• Continuous monitoring of motor and cable insulation resistance with tripping if the resistance drops below the threshold value;

• Possibility of operation with decreased cable and motor resistance and fast tripping under overload conditions;

• Measurement and indication of current parameters of submersible pump and VSD on the integrated liquid-crystal display;

• Motor remote control, monitoring of motor parameters, uploading and downloading of protection settings through telemetering system (downhole measured equipment) via RS485 interface;




voltage and DC-link voltage outside allowable limits, continuous operation at low frequency, power semiconductor overheating, operation at abnormal values of para-meters controlled by telemetering system;

• Opening of the VSD door may be signalized to dispatching station through telemetering system (downhole);

• Measurement of electric energy consumption;• Monitoring of input phase voltages. The drive is tripped or motor start is inhibited if

phase-loss condition is detected.

N-24

N.06

АК06-AM-ххх-110231-480 Variable speed driveTechnical characteristics Main characteristicsVoltage, V 480 +15, -25% Frequency, Hz 50 ... 60 Efficiency, % 97

Overload capability 125 % of the rated current for 300 seconds

Rectification type half-controlled six-pulse (Graetz bridge)Analog inputs 2 Digital inputs (opto-isolated, 220 V a.c.) 2

Enclosure NEMA3 – NEMA4XOperation temperature -20 ... +60ºС / –4 ... 140°FAltitude up to 1000 m / 3280 ft

Standards NEMA 250-2008, GOST 17516,1-90, GOST 18058-80, GOST 15150-69,

Protection functions


tripping in case of supply voltage deviation if such deviation results in overcurrent condition (with possibility of auto-restart after voltage recovery) tripping on underloadoverload according to programmable time-current characteristicovercurrent protection (OCP)tripping if motor and cable insulation resistance drops below the thresholdmotor stall protectionIGBT de-saturation fault protectiontripping in case of power modules overheatingtripping if parameters monitored by telemetering system exceed preset valuestripping if pipeline pressure is outside the limits (using signals from contact pressure gauge)tripping if power compartment door is opened

N-25

N.06


Normally closed contacts

ESP on

ESP common

ESP off

+24 V +24 V

Control of ESM operation

Power supply of discrete inputsPressure gauge Contact pressure gauge Digital input, contact pressure gauge

Ain 1.1 Analog input 1

Ain common Common analog inputAin 1.2 Analog input 2

Connection sensors of submersible telemetry unit

ACS RS485 A+

ACS RS485 B-

Signal cable A RS485

Signal cable B RS485Connecting the external ACSby RS-485

ACS RS GND Neutral wire RS-485

Circuit Description Purpose


Signal cable B RS485

Neutral wire RS-485

Connect a digital telemetryRS-485

Connect a digital telemetryRS-232

Neutral wire RS232

Data transmission — RS232

Data receiving — RS232

Telemetry power supply ~ 220 V

~ 220 V

Internal/external circuit «ACVOT-0»

If the is a jumper in this terminal, Rizis measured by variable speeddrive, not by telemetry system

«ACVOT-0»

«ACVOT-0»

Casing ACVOT ESM

Control circuit ~220 V

GroundingGND

Inp

ut 3

х48

0 V

the

re

du

ctio

n

of p

ow

er

tran

sfo

rme

r



A

B

C

Neutral

TMS TXD

TMS RXD

TMS GND

TS RS GND

TS RS485 A+

TS RS485 B-

External bloking External blocking of turn-on External blocking of ESM start

Ain 2.1 Analog input 1

Ain common Common analog inputAin 2.2 Analog input 2


XT9

X3

X5

Din reserve Reserve digital input Reserve digital input

Circuit diagram

2

2

1

3

2

1

3

2

1

3

21

3

6

4

5

3

1

TA1

TA2

Power switchQF1

X1 Socket

Circuit220V AC220V AC

12


X5 X3

ESM

ONES

M co

mmon

ESM

OFF

+24V

Cont

. pre

s. ga

uge

Exter

nal b

lockin

gAin

1Ain

2Ain

comm

onAC

S RS

485 A

+AC

S RS

485 B

–AC

S RS G

ND

Circ

uit

1 2 3 4 5 6 7 8 9 10 11 12

Contact pressure gauge

TMS terminal (downhole sensors)

1 2 3 4 5 6 7 8 9 10 11 12

TMS R

S485

A+TM

S RS4

85 B

-TM

S RS G

NDTM

S TXD

TMS R

XDTM

S GND

Ain 1

Ain 2

Ain co

mmon

220V

AC22

0V AC

Circ

uit

Casing

Casing

Step-up transformer

Output W

Output V

Output V

Output terminals

Phase A

Phase B

Phase C

Inputterminals

TA3

N-26

N.06

АК06-AM-ххх-110231-480 Variable speed drive

14 mm (0.55 in)

983 mm (38.70 in)

855

mm

(33.

66 in

)20

90 m

m (8

2.28

in)

1050 mm (41.34 in)1360 mm (53.54 in)

1185 mm (46.65 in)1350 mm (53.15 in)

External connections Transformer secondary star point3-phase choke star pointconnection star point

Сonnection panel

1247

mm

(49.

09 in

)

1286

mm

(50.

63 in

)

1337

mm

(52.

64 in

)15

99 m

m (6

2.95

in)

Dimensions


N-27

N.06

R224 mm (8.82 in)

R1019 mm (40.12 in)

R1039 mm (40.91 in)



A-28

AК.06

АК06-LL-ххх-110231-480 Variable speed drive

Application

Triol AK06 variable speed drive with 6-pulse input and filtered PWM output, IP43 enclosure type (outdoors, cold climate), 480 V, offers enhanced motor performance, reliability and system integration options for linear motor control ESP’s.

Rated voltage

Rated input

voltage, V

Rated current of power circuit, A


Rated power of motor, hp Catalog number

480

250 200 271.92 АК06-LL-250-110231-480320 265 360.29 АК06-LL-320-110231-480400 330 448.67 АК06-LL-400-110231-480500 415 564.23 АК06-LL-500-110231-480630 520 706.99 АК06-LL-630-110231-480800 660 897.34 АК06-LL-800-110231-480

1000 830 1128.47 АК06-LL-1К0-110231-4801200 995 1352.80 АК06-LL-1К2-110231-4801400 1160 1577.14 АК06-LL-1К4-110231-4801600 1330 1808.27 АК06-LL-1К6-110231-4801800 1495 2032.60 АК06-LL-1К8-110231-480

Triol AK06 Variable speed drive

A-29

AК.06

Key functions

• Motor switching on/off;• Motor operation in the following modes: «Manual» without automatic restart after

a trip), «Automatic» with automatic restart after a trip, and «Automatic» with operation according to preset timing diagram;

• Current optimization mode on reaching a preset value of the motor frequency;• Manual control of motor speed from UMKA-03 controller and remote control from

a dispatching point;• Automatic change of the output frequency according to a preset timing diagram;• Motor automatic starting after selectable delay when the supply voltage is applied;• Automatic maintaining of some process parameters (pressure, current) at their setpoints;• Measurement and indication of current parameters of submersible pump and VSD on

the integrated liquid-crystal display;• Motor remote control, monitoring of motor parameters, uploading and downloading of

protection settings through telemetering system (downhole measured equipment) via RS485 interface;




voltage and DC-link voltage outside allowable limits, continuous operation at low frequency, power semiconductor overheating, operation at abnormal values of parameters controlled by telemetering system (downhole);

• Monitoring of input phase voltages. The drive is tripped or motor start is inhibited if phase-loss condition is detected.

A-30

AК.06

АК06-LL-ххх-110231-480 Variable speed driveTechnical characteristics Main characteristicsVoltage, V 480 +10, -10% Frequency, Hz 50 ... 60 Efficiency, % 97

Overload capability 125 % of the rated current for 300 seconds

Rectification type Half-controlled six-pulse (Graetz bridge)Analog inputs 2 Digital inputs (opto-isolated, 220 V a.c.) 2

Enclosure NEMA3 – NEMA4XOperation temperature -10 ... +60ºС / –14 ... 140°F

Relative humidity not more than 80 % at +20°C (without condensation)

Altitude up to 1000 m / 3280 ft

Standards NEMA 250-2008, GOST 17516,1-90, GOST 18058-80, GOST 15150-69,

Protection functions


tripping in case of supply voltage deviation if such deviation results in overcurrent condition (with possibility of auto-restart after voltage)overcurrent protection (OCP)IGBT de-saturation protectionprotection against current imbalancemotor overload protection

A-31

AК.06


Normally closed contacts

ESP on

ESP gen.

ESP off

+24 V +24 V

Control of ESM operation

Power supply of discrete inputsPressure Gauge Contact pressure gauge Digital input, contact pressure gauge

Ainput 1 Analog input 1

Ainput gen. General analog inputAinput 2 Analog input 2


ACS RS485 A+

ACS RS485 B-


Signal cable B RS485Connecting the external ACSby RS-485

ACS RS GND Neutral wire RS-485


Casing ACVOT ESM

GroundingGND

Inpu

t 3х4

80 V

the

redu

ctio

n of

pow

er tr

ansf

orm

er

A

B

C

Circuit diagram

2

2

1

3

2

1

3

2

1

3

21

3

6

4

5

3

1

TA1

TA2

Power switchQF1

X1 Socket

Circuit220V AC220V AC

12


X5 X3

ESM

ONES

M co

mmon

ESM

OFF

+24V

Cont

. pre

s. ga

uge

Exter

nal b

lockin

gAin

1Ain

2Ain

comm

onAC

S RS

485 A

+AC

S RS

485 B

–AC

S RS G

ND

Circ

uit

1 2 3 4 5 6 7 8 9 10 11 12

Contact pressure gauge

TMS terminal (downhole sensors)

1 2 3 4 5 6 7 8 9 10 11 12

TMS R

S485

A+TM

S RS4

85 B

-TM

S RS G

NDTM

S TXD

TMS R

XDTM

S GND

Ain 1

Ain 2

Ain co

mmon

220V

AC22

0V AC

Circ

uit

Casing

Casing

Step-up transformer

Output W

Output V

Output V

Output terminals

Phase A

Phase B

Phase C

Inputterminals

TA3

A-32

AК.06

АК06-LL-ххх-110231-480 Variable speed drive

4 holes

1887

mm

(74.

29 in

)

887 mm (34.92 in) 815 mm (32.09 in)

14 mm (0.551 in)

606 mm (23.86 in)

500

mm

(19.

69 in

)

External connections compartment Intput connection panel

Output connection panel

Terminal of step-up transformer connection

1208

mm

(47.

56 in

)

1255

mm

(49.

41 in

)

1208

mm

(47.

56 in

)

Dimensions


A-33

AК.06

R743 mm (29.25 in)

R200 mm (7.87 in)

R755 mm (29.72 in)

R237 mm(9.33 in)

1512 mm (59.53 in)

1966

mm

(77.

40 in

)

< 90°

Sling arrangement


N-34

N.I

Optional equipment

• GSM modem Triol MT01 providing remote control of the VSD (for more details visit our website www.triolcorp.com);

• Modem Fargo Maestro or any other modem that provides data exchange with the variable speed drive via GSM protocol;

• Energy meters with RS-485;• Ethernet communication unit;• Safety shutdown feature (+ emergency off button). If the supply voltage disappears

or falls below the limit (or if the emergency stop button is pressed) the VSD will be automatically turned off;

• Uninterruptible power supply providing power for the controller for 24 hours after a power failure. This simplifies diagnostics of the VSD (determination of failure time, VSD behavior before the event, etc.);

• Communication protocols for SCADAs «Triol», «Region», «Telescope», and «Salym Pet».

Package contents

The NEMA type drives Triol АК01, АК02, and АК06 are supplied with the following items:• Lock keys;• Hardware kit for telemetering;• USB Flesh memory.

VSD can be supplied with the following items (optional):• Spare parts including:

◊ invertor unit◊ rectifier unit◊ supply unit

• Higher-level / lower-level controllers;• Reduction Power Transformers;• Fuses, with accordance to VSD rated voltage and current;• Invertor fans;• Power switches;• Modem kit with GSM-antennas and connection sockets;• Electrical conduits for cabling in places of process facilities;• Interfaces protection devices, used under pulse overloads and distortions;• other equipment items, according to the Supply contract.

N-35

N.I

Operation with downhole sensors

The NEMA type drives Triol АК01, АК02, and АК06 provide operation with the following downhole sensors:

• «Triol» — «Triol TMT» produced by Triol Corporation;• «Borets» — produced by Borets LLC;• «Electon» — produced by Electon;• «Izhevsk» — produced by JSC «Izhevsk radio manufacturing plant»;• «WoodGroup» — Smartguard produced by Woodgroup;• «Phoenix» — Phoenix produced by REDA (Shlumberger);• «SKAD-2002» — SKAD-2002 produced by BelNipineft;• «Novomet» — produced by Novomet.

Installation of the surface units for the sensors can be done both inside and outside the VSD. Reception and transmission of data is carried out by means of protocols RS-232 or RS-485. Supply voltage for the downhole units is 220 V.

Operation with SCADA

The NEMA type drives Triol АК01, АК02, and АК06 can be interfaced to SCADA. Data is transmitted over the RS-485 protocol. Automatic tuning of communication is possible for the following protocols:

• «Triol» — setting of communication channel for «Triol» protocol;• «Region» — communication channel for «Region 2000» protocol;• «Telescope» — communication channel for «Telescope» protocol;• «Salym Pet» — communication channel for «Salym» protocol.

With the protocol Modbus RTU it is possible to communicate with the dispatching station.

The NEMA type drives Triol АК01, АК02, and АК06 can be provided with custom digital and analog inputs for connecting various sensors.

36

S

Services

Triol Corporation is a leading developer and manufacturer of electric equipment. That’s why it pays considerable attention to service support of the products offered. We conduct trainings for maintenance personnel of our Customers and Partners.

Triol Corporation’s service support is carried out in collaboration with our Partners and includes:

• Warranty repair and spare parts;• Post-warranty repair and spare parts;• Diagnosis and Troubleshooting;• Online Technical support ;• Site inspection;• Preventative service;• Personnel trainings.

We have spare parts warehouse and service support through our partners. It allows us to immediately respond to your requests and allows our Partners and Customers to feel confident in the future.

37

S

Supporting documentation

Supporting documents include:• Registration certificate. It includes main information, technical details of the product,

information about resources, lifetime and storage periods, manufacturer warranty; data about the delivery set; packing and reception certificates; product service record, notes on maintenance and storage; details about utilization and reclamation; special notes;

• Operation manual — contains information about the installation, operation and tech-nical parameters of variable speed drive Triol AK.

We can offer you a specialized Service software for getting, archiving and handling data from the well. It allows to analyze the event log on more than 50 indicators of the well behavior. The information is available both in graphic form and in Excel charts for data exchange convenience. Combination of service software and Triol MT01 allows imple-menting wells supervision.

You can download up to date manuals and service software on our website www.triolcorp.com in sections «Technical documents» and «Software».

triol АК - triol corporation variable-speed drives are designed in accordance with gost 15150-69...

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