trw china co ltd presentation 2016

SUPERIOR QUALITY WHEELS ● COMPETETIVE PRICING ● TIMELY DELIVERY


Contents

Mission of TRW CHINA

TRW China Products and Services

Company History and Milestones

The TRW China Advantage

TRW China Manufacturing facility & Processes

Q & A

Manufacturing Capacity

QMS & Quality Control

TRW China Team

Qualified Professional

Staff

High Quality

Materials

Efficient Manufacturing

Processes

Latest Technology

Dedicated Customer

Service

Satisfied Customers


TRW China Mission

Our Mission at TRW China is to manufacture and distribute rims, wheels and components for off road vehicles with our highly qualified staff and using only the highest quality materials and latest manufacturing processes so we can provide world class quality products and services that are competitively priced to satisfy the needs of our customers globally


Company History & Milestones

Established in 2005, TRW China is based in Wuxi, Jiangsu Province, China, approx. 2 hours from Shanghai and located in the Qianzhou Industrial Zone which is a fertile steel manufacturing hub with easy access to the port of Shanghai.

2005 2006 2007 2009 2010 2011 2012 2013

Major Investment in Equipment to double installed

manufac. capacity

Company Established in

Aug. 2005 with 4

Employees

Obtained ISO 9000

Certification 2008

Sales revenue reached

records levels in 2011

Now Headcount at 130, Exporting OE and Aftermarket wheels to 12

countries. Continued Investment in Modern Equipment to improve

processes


2014

Company History & Milestones

1st $1m in Export

Sales end 2006

1st Export Sale Nov.

2005

Tripled sales

revenue in 2007

Tripled sales again in 2008

Manufacturing Facility moved

to new 100,000 ft2 Building


TRW China Team

Executive Team 2 U.S. based directors & Wuxi based General Manager, John Wayne, and CFO, Dormer Yu, who manage daily operations.

Quality Team 11 team members led by our Quality Engineer Mr. Shao

Engineering Team 4 engineers led by our Engineering Manager, Lu Wei, who has more than 8 years of wheel design experience

Manufacturing Team 90 team members led by Mr. Water our Manufacturing Manager who has over 9 years of experience


The TRW China Advantage

Low Cost Manufacturing Location To

Provide Competitively Priced Products

Highly Trained Staff With 100+ Years Of

Combined Experience In Wheel

Manufacturing And Field Expertise Engineering, Sales And Logistics

Support From Our Global Network Of Sister

Companies In U.S.A., Canada, China, U.K.,

Thailand, Belgium And Italy,

Superior Quality Products and

Latest Field Proven Designs For Various Applications

Short Processing Time And Delivery Time On Orders


Products & Services

RIM SIZES

15x11

20X8.50

20X11.00

24X10.00

CHARACTERISTICS & BENEFITS

• SEAMLESS FORGED SECTIONS USED IN ALL CRITICAL COMPONENTS

• FULLY MACHINED FLANGES, GUTTER SECTIONS AND BACK SECTIONS ENSURE THAT ALL MATING COMPONENT PARTS HAVE EXACT FITMENT

AND EVEN STRESS DISTRIBUTION

• ULTRASONIC PHASED ARRAY INSPECTION OF CIRCUMFERENTIAL WELDS TO ENSURE FULL PENETRATION AND ELIMINATE POTENTIAL WELD

PROBLEMS

• INTEGRATED BEADSEAT SURLOC DESIGN TO PREVENT INFLATION WITH INCORRECLTY MOUNTED LOCK RING


Products & Services

RIM SIZES

25X10.00/1.5

25X12.00/1.3

25X14.00/1.5

25X17.00/1.7

CHARACTERISTICS & BENEFITS • DESIGN STYLE COMPATIBLE WITH ALL MAJOR DESIGNS CURRENTLY IN

THE MARKET


PROBLEMS

• ALSO AVAILABLE IN HEAVY DUTY DESIGNS


Products & Services

RIM SIZES

25X19.50/2.5

25X22.00/3.0

25X25.00/3.5

CHARACTERISTICS & BENEFITS • FULLY MACHINED LOCK RING GROOVES TO ENSURE EXACT FITMENT


• FULLY MACHINED O-RING GROOVES FOR MAXIMUM SEALING AND AIR RETENTION

• DESIGN STYLE COMPATIBLE WITH ALL MAJOR DESIGNS CURRENTLY IN THE MARKET

• NOTCHED RIM BASES OR OUTBOARD DRIVER ARRAGNEMENTS AVAILABLE


PROBLEMS

• HEAVY DUTY BACK SECTIONS DESIGNED FOR EXTREME APPLICATIONS


Products & Services

RIM SIZES RIM SIZES

25X11.25/2.0 29X25.00/3.5

25X13.00/2.5 33X22.00/4.0

25X15.00/3.0 33X28.00/3.5

25X17.00/2.0 33X28.00/4.0

25X19.50/2.5 33X32.00/4.5

25X22.00/3.0 35X27.00/3.5

25X25.00/3.5 35X31.00/4.0

29X17.00/3.5 39X28.00/4.0

29X22.00/3.0 39X32.00/4.0

29X24.00/3.0 39X32.00/4.5

29X24.00/3.5 45X36.00/4.5





• NOTCHED RIM BASES OR OUTBOARD DRIVER ARRAGNEMENTS AVAILABLE


PROBLEMS

• HEAVY DUTY BACK SECTIONS DESIGNED FOR EXTREME APPLICATIONS


Products & Services

RIM SIZES

33X13.00/2.5

35X15.00/3.0

35X17.00/3.5

49X15.00/3.0

49X17.00/3.5

49X19.50/4.0

49X22.00/3.5





• ULTRASONIC PHASED ARRAY INSPECTION OF CIRCUMFERENTIAL WELDS TO ENSURE FULL PENETRATION AND ELIMINATE POTENTIAL

WELD PROBLEMS


Products & Services – 51” & 57” Wheels

RIM SIZES RIM SIZES RIM SIZES

51X22.00/4.5 57X29.00/6.0 57X44.00/5.0

51X24.00/5.0 57X32.00/5.0 57X47.00/6.0

51X26.00/5.0 57X32.00/6.5 57X52.00/5.0

51X40.00/4.5 57X34.00/5.0 57X60.00/6.0

57X27.00/6.0 57X36.00/6.0

CHARACTERISTICS & BENEFITS • FULLY MACHINED LOCK RING GROOVES AND MATING COMPONENT PART SURFACES TO ENSURE EXACT FITMENT AND EVEN STRESS DISTRIBUTION


• SEAMLESS FORGED AND FULLY MACHINED SECTIONS USED IN CRITICAL COMPONENTS AND

SECTIONS

• ULTRASONIC PHASED ARRAY INSPECTION OF CIRCUMFERENTIAL WELDS TO ENSURE FULL

PENETRATION AND ELIMINATE POTENTIAL WELD PROBLEMS

• INTEGRATED BEADSEAT SURLOC DESIGN TO PREVENT INFLATION WITH INCORRECLTY

MOUNTED LOCK RING


Products & Services – 63” Wheels


• SEAMLESS FORGED AND FULLY MACHINED SECTIONS USED IN ALL CRITICAL COMPONENTS

• FULLY MACHINED GUTTER, BACK SECTIONS AND ALL MATING COMPONENT PARTS TO ENSURE EXACT FITMENT


• FULLY FORGED AND SEAMLESS INEGRATED DISC DESIGN IN ALL 63” WHEELS TO ELIMINATE DISC WELDS

• ULTRASONIC PHASED ARRAY INSPECTION OF CIRCUMFERENTIAL WELDS TO ENSURE FULL PENETRATION

AND ELIMINATE POTENTIAL WELD PROBLEMS


• DESIGN STYLES COMPATIBLE WITH MOST MAJOR DESIGNS CURRENTLY IN THE MARKET

RIM SIZES

63X36.00/5.0

63X41.00/5.0

63X44.00/5.0


Products & Services

RIM SIZES RIM SIZES

51X22.00/4.5 57X32.00/5.0

51X24.00/5.0 57X32.00/6.5

51X26.00/5.0 57X34.00/5.0

51X40.00/4.5 57X36.00/6.0

57X27.00/6.0 57X44.00/5.0

57X29.00/6.0 57X47.00/6.0

57X52.00/5.0 63X41.00/5.0

57X60.00/6.0 63X44.00/5.0

63X36.00/5.0

CHARACTERISTICS & BENEFITS • 7 PC. DESIGN PERMITS VERTICAL MOUNT AND DEMOUNT

WITHOUT HAVING TO REMOVE INSIDE DUAL TIRE

• ALL COMPONENTS COMPATIBLE WITH STANDARD DESIGNS WHICH ELIMEINTES THE NEED TO KEEP SEPARATE

COMPONENTS

• SEAMLESS FORGED AND FULLY MACHINED SECTIONS USED IN CRITICAL COMPONENTS AND SECTIONS

• ULTRASONIC PHASED ARRAY INSPECTION OF CIRCUMFERENTIAL WELDS TO ENSURE FULL PENETRATION

AND ELIMINATE POTENTIAL WELD PROBLEMS



Products & Services


• COMPLETE SELECTION OF RIM COMPONENTS IN STANDARD AND HEAVY DUTY SEAMLESS FULLY FORGED DESIGNS FROM

25” TO 63”

• RIM SECTIONS FOR WHEEL MANUFACTURING AND REPAIRS FROM 25” TO 63” AVAILABLE IN ALL STANDARD AND HEAVY

DUTY SEAMLESS FULLY FORGED DESIGNS


Products & Services


• FOAM FILLED TIRE/WHEEL ASSEMBLIES FOR THE AERIAL LIFT, CONSTRUCTION AND INDUSTRIAL MACHINERY

MARKETS UP TO 24.5” DIAMETER

• “ONE STOP SHOP” FOR WHEEL, TIRE, MOUNTING AND FOAM FILLING

• JIT DELIVERY PROGRAMS FOR OE CUSTOMERS


Products & Services


• PRECISION FABRICATED INTEGRATED HUB WHEELS USING SEAMLESS FORGINGS IN ALL CRITICAL SECTIONS

• MOUNTED TIRE WHEEL ASSEMBLIES FOR “ONE-STOP” SOLUTION FOR CUSTOMERS

• AVAILABLE IN 25” TO 63” DIAMETERS


Manufacturing Facility

BUIDLING

• 100,000 Sq. ft. BUILDING PLUS 35,000 Sq. ft. OUTSIDE STORAGE AREA

• 3,500 Sq. ft. OFFICE SPACE FOR MANAGEMNT, ADMIN & ENGINEERING TEAM



STEEL PLATE PROCESSING

• USE OF HIGH QUALITY Q345E STEEL ???

• PRECISION CUTTING AND PLANNING TO MINMIZE CUTOFF SCRAP



RAW STEEL FORGINGS

• XXX SEAMLESS STEEL FORGINGS USED IN ALL CRITICAL SECTIONS DURING WHEEL MANUFACTURING

• PERMANENT STOCK OF FORGINGS FOR QUICK TURNAROUND OF WHEEL ORDERS



PLATE BENDING

• ALL PLATE BENDING DONE IN HOUSE TO ENSURE PRECISE ROUNDNESS OF CENTER BANDS & SECTIONS

• ABITLITY TO ROLL 75MM PLATE IN HOUSE



PRECISION CNC MACHINING

• CNC MACHINING OF ALL FORGED AND ROLLED SECTIONS FOR PRECISE TOLERANCE ADHERANCE

• LARGE DIAMETER SECTIONS & COMPONENTS STRESS RELIEVED BEFORE FINAL MACHINING



WELDING

• SUBMERGED ARC WELDING ON ALL WHEELS MAINTAINING STRICT PARAMETERS FOR

CONSISTENTCY

• FULL PENETRATION WELDS ON ALL WHEELS FOR CRITICAL APPLICATIONS



DEDICATED 25” RIM WELDING LINE



PRECISION CNC DRILLING

• CNC DRILLING OF BOLT HOLE PATTERNS TO ENSURE PRECISE HOLE SIZES AND BOLT CIRCLE DIAMETERS

• ABILITY TO DRILL BOLT CIRLCES OF UP TO 1.6M IN DIAMETER



PAINTING LINES

HEAVY DUTY PAINT LINES FOR SIZE RANGES 15” TO 29”



PAINTING LINES

HEAVY DUTY PAINT LINES FOR SIZE RANGES 33” TO 63”



FINISHED PRODUCT

COMPLETE WHEELS AND PARTS READY FOR SHIPMENT TO CUSTOMERS WORLDWIDE


Manufacturing Capacity

Diameter Components /

Sections Rims

Wheel Assemblies

15” to 24” 1200 400 200-250

25” 6200 1200 1200

33” to 49”

2400 400 300

51” to 57”

2000 375 300

63”

1000 120 80-90

Monthly Capacity at TRW China. Currently

at 65% of Installed capacity with 2 shifts,

can add 3rd shift.

INSTALLED CAPACITY


Engineering

ENGINEERING

• IN HOUSE DESIGN & ENGINEERING DEPARTMENT

• IN HOUSE 3D MODELING CAPABILITIES AND FEA ANALYSIS

• COOPERATION WITH OUR U.S. DESIGN DEPARTMENT TO VALIDATE NEW DESIGNS


Quality Management System

QUALITY MANAGEMENT SYSTEM

• CERTIFIED ISO 9000 IN 2008


Quality Control

WELDING INSPECTION

• ULTRASONIC PHASED ARRAY INSPECTION USED TO ENSURE FULL PENETRATION CIRCUMFERENTIAL

WELDS WHEN REQUIRED

• INDEPENDENT DESTRUCTIVE TESTING TO VALIDATE INTERNAL FINDINGS


Quality Control

SEMI FINISHED, MACHINED & PAINTED PRODUCT INSPECTION • INSPECTION PROCEDURES IMPLEMENTED AT EACH

STATION OR PROCESS DURING MANUFACTURING


Customers & Global Footprint


Q & A

Do you have

any questions?

? ?

THANK YOU!

trw china co ltd presentation 2016

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