ts 971- industrial contains important directions door control

IMPORTANT

In accordance with BS EN12453:2017 self-checking or self-testing safety edge or a device certified as type ‘E’ according to BS EN12453:2017, i.e. light curtain fitted directly in line with the moving leaf of the door, must be fitted to doors that close by impulse, remote or automatic activation. In addition doors operated by untrained users, in public areas activated by impulse out of sight of the door or automatic control must be fitted with a photo beam or photo beams to detect persons or obstacles standing on the floor to one side of the door. The photo beams do not need to be self-checking or self-testing but they should be subject to periodic checks at intervals not exceeding six months. Grilles and doors that have hand or foot holds that can be used to ride on the door must be fitted with devices to protect against trapping i.e. Raytector Entrapment Protection Barrier that when obstructed stops all movement of the door.

Note A Maintenance Cycle Counter is included in the TS 971. (See Control Programming 8.5 and 8.6) When commissioning the shutter, set the counter according to the shutter manufacturer’s recommendations.

04.2021

TS 971- Industrial

Door Control Connection Drawings

INS

TR

UC

TIO

NS

The manufacturer’s instruction booklet supplied with the TS 971 contains important directions and warnings for the safe use of this equipment and should be read before installation or commissioning is undertaken.

INSTRUCTIONS FOR TS971 SOFTWARE 3.1 IN ACCORDANCE WITH BS EN12453:2017

TS 971 Industrial Door Control 2

Contents

General Set-up

TS 971 – General layout of drive and controls 3

TS 971 – Connection of the drive unit to the Control Panel 4

TS 971 – Main Supply – 3 Phase for 3 Phase Door Drives 5 TS 971 – Main Supply – 1 Phase for 1 Phase Door Drives 6 Safety Brake – Drive connection 7 Operational Control TS 971 – Connection to 1No. VR/K2E Wireless Keypad 8 TS 971 – Connection to 1No. XR/XPL5 Multi-user Receiver 9-10 TS 971 – Loop Detector PCB and Ground Loop 11-12 TS 971 – Latching Stop Button 13 TS 971 – Built-in Radio Receiver – memorising radio transmitters 14 TS 971 – Connecting an additional ‘OPEN / CLOSE’ Key Switch 15 TS 971 – GE3 or GE3AN – Connecting an additional 3 Push Button Station 16 TS 971 – Connecting an additional Key Switch with Stop Button 17 Safety Sensors TS 971 – 2No. PES/30T Photo Beams (Thru-beam) 18 TS 971 – 2No. PES/9R Photo Beams (Polarised reflex) 19 TS 971 – 1No. PES/9R Photo Beam (Polarised reflex) 20 TS 971 – 1No. PES/30T Photo Beam (Thru-beam) 21 BS EN 12453:2017 – Minimum levels of safeguarding at Main Edge 22 TS 971 – KSR4P Wired Optical Safety Edge 23-25 TS 971 – KSR6 Wireless Optical Safety Edge 26-27 TS 971 – GF304528 Raytector High Level Entrapment protection barrier 28 TS 971 – GF/RAY- LG3520/OSE, GF/RAY3522/OSE single Light Curtains 29 TS 971 – 2x GF/RAY Light Curtains 30 Traffic Lights TS 971 – 230vac Warning Light 31 TS 971 – GF301955 – Red & Green traffic indicator 32 TS 971 – JE419130/B – Red & Green traffic indicator (24VDC Traffic lights) 33 Motion/ Presence Sensors TS 971 – Connection to 1No. ILZRWIDESCAN 34 TS 971 – ILZR100,110 Laser safety sensor 35 TS 971 – ICONDORXL and ICONDOR 36 TS 971 – IFALCONXL and IFALCON 37 Power Supplies TS 971 – Power supply for control accessories 38 TS 971 – Power supplies available 39 Special Connections TS 971 – Interlocking 2x TS971’s together 40 TS 971 – New control with previous version KSR4P Optical Wired Safety Edge 41 TS 971 – Interlock to other control 42


TS 971 - General Layout of Drive and Controls

Impulse activation by trained users in full view of

the door. Untrained users, activated by impulse out of sight of the door in public areas or automatic control


TS 971 - Connection of the drive unit to the Control Panel

DIGITAL

LIMIT ASSEMBLY

MOTOR PLUG

The Motor / Limit protected cable is available in 1.5m, 3m, 5m, 7m, 9m, 13m and custom lengths up to 50m. The Motor / Limit cable must not exceed 50m.

Fig 2


TS 971 - Main Supply – 3 Phase Door Drives

F1 = 1,6A t

Fig 3a The neutral is only required for FI drives or if 1~ 230VAC control accessories or indicator lamps are installed.

L1 – Black L2 – Brown L3 – Grey N – Blue E – Green/Yellow


TS 971 - Main Supply – 1 Phase Door Drives

F1 = 1,6A tF1 = 1,6A t F1 = 1,6A t

There are two types of single-phase motors, symmetric and asymmetric windings. To determine how to connect the supply, look at the motor connecting plug in the motor limit housing.

SYMMETRIC WINDING ASYMMETRIC WINDING (Ranger, Safedrive Mini and FI Drives) (Safedrive)

FIG. 2b MAIN SUPPLY - SINGLE PHASE FOR SINGLE PHASE DOOR DRIVE SYMMETRIC WINDING

FIG. 2c MAIN SUPPLY - SINGLE PHASE FOR SINGLE PHASE DOOR DRIVE

ASYMMETRIC WINDING.

WHEN USING THE ASYMMETRIC CONFIGURATION TERMINALS 1.8 AND 1.9 ARE NOT A 230V SUPPLY.


Safety Brake – connection to drive unit

The connections below can also be set on a spring brake device for a sectional door.

F1.3 also shows if the Safety brake is activated. when

connected like this.


TS 971 – Connection to 1No. VR/K2E Wireless Keypad

Operational control


TS 971 – Connection to 1No. VR/XPL5 Multi-user Receiver

Operational control


TS 971 – Connection to 1No. VR/XPL5 Cont../

Operational control

P1

P2

P2

P1

P2

P2

P2

P2

P2


TS 971 – Loop Detector PCB and Ground Loop

Operational control

Fig 8 To determine the number of turns of cable in the ground loop and setting the loop detector, consult the Loop Detector instructions. For external existing loops replace with the same loop detector Stop Latching Button connections shown on page 13.


TS 971 – Loop Detector PCB and Ground Loop

Operational control

The LED "RUN" light up after switching on, while the LED's of "Loop1" and "Loop2" are flashing. Flashing indicates the initialisation of loops. Loop 1 always generates an OPEN command that may be switched off with an external break contact, for example with a time switch in Terminals 1 and 2 on the loop card. DIP switches 1 +2 allow adjustment of loop 2. Only one may be set to ON. For direction detection, both DIP switches must be set to OFF.

1 ON Loop 2 generates an OPEN command (2 = OFF)

2 ON Loop 2 generates a CLOSE command (1 = OFF)

3 ON Frequency change To prevent interference between adjacent loops and other systems

Sensitivity settings

4-7

Loop 1 4 + 5

Loop 2 6 + 7

ON + ON = HIGH ON + ON = HIGH

ON + OFF = MED ON + OFF = MED

OFF + ON = LOW OFF + ON = LOW

OFF + OFF = OFF OFF + OFF = OFF

8 ON Function Boost For better detection of vehicles with high ground clearance (lorries).

9 ON

Function of direction detection (1 + 2 = OFF + OFF) An OPEN command is generated immediately when crossing loop 1 without crossing loop 2 first. In reverse order, no command is generated.

10 ON Function of direction detection (1 + 2 = OFF + OFF) An OPEN command is generated only if loop 1 is crossed first and then loop 2. In reverse order, no command is generated.


TS 971 – Latching Stop Button

Operational control

F1.4 will show on the screen when the emergency stop contacts are broken.


TS 971 - Built-in Radio Receiver - memorising Radio Transmitters

Operational control

GfA supply the following compatible Radio Transmitters VR/TF2E - Trx 2-Channel Key fob Type VR/TF4E - Trx 4-Channel Key fob Type VR/60743 - Trx 1-Channel Vehicle Mounted VR/60744 - Trx 2-Channel Vehicle Mounted* VR/61143 –Trx 4-Channel Vehicle Mounted These are Rolling code (Rollcode) transmitter set parameter To memorise each transmitter go to parameter 7.7, select .1, press the TS971 STOP Button, within 10 seconds any button on the radio transmitter

For instructions on connecting the key fobs to the multi user receiver (VR/XPL5) see pages 9-10

*illustrated


TS 971 – Connecting an additional ‘OPEN / CLOSE’ Key Switch.

Operational control

Fig 5a The Key Switch must be in clear view of the Door and should be operated by trained users only, or a photo beam and safety edge must be fitted to detect persons or obstacles standing on the floor to one side of the door. Latching Stop Push Buttons are recommended for all Doors that can be started remotely or automatically by vehicles approaching the Door. (See page 13 for instructions on how to fit)


TS 971 - GE3A/A or GE3AN – Connecting an additional 3 P/B Station.

Operational control

Fig 5b The Push Button Station must be in clear view of the Door and should be operated by trained users only or a photo beam and safety edge must be fitted to detect persons or obstacles standing on the floor to one side of the door. Latching Stop Push Buttons are recommended for all Doors that can be started remotely or automatically by vehicles approaching the Door. (See page 13 for instructions on how to fit)


TS 971 – Connecting an additional Key Switch with Stop Button.

Operational control

Fig 5c The Key Switch Station must be in clear view of the Door and should be operated by trained users only, or a photo beam and safety edge must be fitted to detect persons or obstacles standing on the floor to one side of the door.

Latching Stop Push Buttons are recommended for all Doors that can be started remotely or automatically by vehicles approaching the Door.


Safety Sensors

TS 971 – 2No. PES/30T Photo Beams

Notes:

Link between 6.1 and 6.2 needs to be removed.

Grey wire on the photo beams doesn’t need to be used. Isolate and make safe.

Only fitting Photo Beams to the door does not constitute a safety device for

automatic operation. For a safety device on the leading edge then please view

the guidelines on page 22.


Safety Sensors TS 971 – 2No. PES/9R Reflective Photo Beams

Notes:







Safety Sensors TS 971 - PES/9R– Connecting a Reflective Photo Beam.

Notes:



Fig 7a




If 2x photo beams need to be fitted see page 19


Safety Sensors

TS 971 - PES/30T– Connecting a Thru-Beam Photo Beam.

Notes:



Fig 7b

If 2x photo beams need to be fitted see page 18





Safety Sensors

BS EN 12453:2017 - Minimum Levels of Safeguarding at Main Edge

Type 1: a limited group of persons are trained to operate the door and the door is out of a public area. Type 2: a limited group of persons are trained to operate the door and the door is in a public area. Type 3: Any person is free to operate the door and the door is in contact with the general public.

A: Hold-to-run push button control. B: Hold-to-run control with key switch or similar. C: Limitation of forces. (Limited by the speed and weight of the shutter or by detection and stop and re-open control). D: A means for detection of presence of a person or obstacle standing on the floor at one side of the door. 1 or 2 Photo beams at low level to give stop and return safety on curtain closing so as to be in compliance with BS EN 12453:2017 5.2.1.8 E: A means for detection of presence which is designed and installed in a way that in no circumstances can a person be touched by the moving door leaf.

Type of Door Activation Types of User / Location

Trained Users (no public)

Type 1

Trained Users (public) Type 2

Untrained Users Type 3

Hold-to-run Control A B Not Possible

Impulse Activation in Sight of the door

C or E C or E C & D or E

Impulse Activation out of Sight of the door

C or E C & D or E C & D or E

Automatic Control C & D or E C & D or E C & D or E


TS 971 - KSR4P – Wired Optical Safety Edge

Safety Sensors

3

1

2X1

3

1

2X1

X3

ST

2

X4

Q1

ON

X2

1 2

X1

2 3Q

2

ONS

T4

12

34

1 2 1 2

Connect resistor in series with old types of slack rope switches if it is required.

New slack rope switches and pass door contacts do not need the resistor.

When connecting a resistive safety edge then connect the white core from the spiral cable into terminal 2.4 on the TS controller.

If panel shows code F1.8 then check positioning of the resistor and need for it.

Before setting the limits on the door please set parameter 0.3 to setting .1 . This is only on TS971 controllers with software 2.9 and above.


Safety Sensors TS 971 - KSR4P – Wired Optical Safety Edge

Slack-rope switch Pass-door switch Q1 Q2 2 switches with cross-fault monitoring

One switch with cross-fault monitoring ON ON One switch without cross-fault monitoring ON OFF Without switch ON OFF

2 switches without cross-fault monitoring

One switch with cross-fault monitoring OFF ON One switch without cross-fault monitoring OFF OFF Without switch OFF OFF

Without switch One switch with cross-fault monitoring OFF ON One switch without cross-fault monitoring OFF OFF Without switch OFF OFF

Set switches Q1 and Q2 You will find the switches Q1/Q2 on the board. Q1/Q2 are used to switch the cross-fault monitoring of the slack-rope and pass-door switches. Select the required setting from the following table.


TS 971 - KSR4P – Wired Optical Safety Edge

Safety Sensors


TS 971 - KSR6 – Wireless Optical Safety Edge

Safety Sensors

Before setting the limits on the door please set parameter 0.3 to setting .1. This is only on TS971 controllers with software 2.9 and above.

ST1ST3


TS 971 – KSR6 Wireless Optical Safety Edge Dip Switch Settings

Safety Sensors

N.B. The TS 971 terminals 2.1 – 2.5 are disabled when the wireless safety edge is used. DO NOT CONNECT ANY DEVICE TO THE TS 971 TERMINALS 2.1 – 2.5 UNLESS A LIGHTCURTAIN IS IN USE. (IF SO CONSULT THE TS971 INSTALLATION INSTRUCTIONS)

A resistor fitted to X1 to allow dead man operation in the event of a safety edge fault is no longer needed. The new safety edge will do this automatically if the optical eyes are faulty. But battery failure or radio interference can’t be overridden. “cross- fault monitoring” means monitoring of the safety edge and the X1 and X2 terminals when they are used for slack rope switches and pass door contacts.

Slack-rope switch Pass-door switch Q1 Q2 2 switches with cross-fault monitoring

One switch with cross-fault monitoring ON ON One switch without cross-fault monitoring ON OFF Without switch ON OFF

2 switches without cross-fault monitoring

One switch with cross-fault monitoring OFF ON One switch without cross-fault monitoring OFF OFF Without switch OFF OFF

Without switch One switch with cross-fault monitoring OFF ON One switch without cross-fault monitoring OFF OFF Without switch OFF OFF

Safety Edge type Switch position

Optical Left

Pneumatic Right (1K2)

Electrical (resistive) Right (8K2)

Set Switches Q1 and Q2 You will find the switches Q1/Q2 on the board. Q1/Q2 are used to switch the cross-fault monitoring of the slack-rope and pass-door switches. Select the required setting from the following table.

Set Switch Q3 Use switch Q3 to select the type of safety edge.


TS 971 – GF304528 RAYTECTOR High Level Entrapment Protection Barrier

Safety Sensors

RAYTECTOR

RAY - T 1000

Transmitter

RAY - R 1000

Receiver

light barrier

outside

BROWNWHITE

GREEN

BROWNWHITE

GREEN

BROWN

WHITE

GREEN

BROWN

WHITE

GREEN

4 x BROWN

4 x WHITE

2 x GREEN

2 x GREEN

REMOVE LINK

TERMINALS 5 - 6

VITECTOR RAYTECTOR

RAY - R 1000

Receiver

RAY - T 1000

Transmitter

light barrier

inside

VITECTOR

1 BN

2 WE

4 GN1

5

6 GN2

OSE-C 2300

2 x

OS

E

1 x

OS

E

RELAY 2

RE

LA

Y 1

RE

LA

Y 3

TRANSFORMER

34 33

OSE

24 23

REV

A1 A2

Power

5.1

5.2

5.3

5.4

3.1

3.2

20

.3

20

.2

20

.1

1.8

1.9 F1 = 1,6A t

IMPORTANT!

READ THE RAYTECTOR INSTRUCTIONS FOR ESSENTIAL

INSTALLATION AND TESTING PROCEDURES.

RAYTECTOR HIGH LEVEL ENTRAPMENT

PROTECTION BARRIERS

IMPORTANT!

Read the RAYTECTOR instructions for essential installation and testing procedures.


TS 971 – KGF/RAY-LG2520/OSE, KGF/RAY-LG2524/OSE Light Curtain.

Safety Sensors

WH

ITE

BR

OW

N

BLA

CK

BLU

E

WH

ITE

BR

OW

N

BLA

CK

BLU

E

A Light Curtain can be used instead of a safety edge providing that it is fitted directly under the leading edge of the door and is certified as a type ‘E’ device according to BS EN12453:2017.

Before setting the limits on the door please set parameter 0.3 to setting .2 . This is only on TS971 controllers with software 2.9 and above.


TS 971 – 2 x KGF/RAY-LG25xx/OSE Light Curtains

Safety Sensors

Using 2 light curtains, 1 either side of the door, with a maximum distance of 200mm between the centre of the curtains. To prevent interferences between two light barrier systems mounted on the inside and outside of the opening, ensure the direction of the light beam is altered on the opposite side.

Before setting the limits on the door please set parameter 0.3 to setting .1. This is only on TS971 controllers with software 2.9 and above.

GR

EY

GR

EE

N

BLU

E

WH

ITE

BR

OW

N

BLA

CK

GF10010/2B -

Opto-Electronic Safety

Control Board 24v AC/DCWH

ITE

BR

OW

N

BLU

E

BLA

CK

GR

EY

GR

EE

N


TS 971 - 230VAC Warning Light

Lights

Set parameter 2.7 = 3 and the warning light will flash for 3 seconds before and when the shutter is moving. NB The Mains Supply must include a neutral. Maximum load must not exceed 1.6A (LED lamps are recommend. Incandescent bulbs must not exceed 40W)

Caution!! 240VAC circuit when the

panel is live.


TS 971 - GE301955 - Red & Green Traffic Indicator

Lights

Set parameter 2.7 = .7 Green Light at the fully open position. Set parameter 2.8 = .3, .4, .5, .6 Red Light operation (see TS 971 instructions) NB The Mains Supply must include a neutral. Maximum load must not exceed 1.6A (LED lamps are recommended. Incandescent bulbs must not exceed 40W.

Caution!! 240VDC circuit when the

panel is live.


Lights

TS 971 – JE419130/B – Red & Green Traffic Indicator (24VDC).

Set parameter 2.7 = .7 Green Light at the fully open position. Set parameter 2.8 = .3, .4, .5, .6 Red Light operation (see TS 971 instructions)

Check Load on 24VDC traffic lights


TS 971 – Connection to 1No. ILZRWIDESCAN

NOTE:

- A SAFETY EDGE OR LIGHT CURTAIN IS

REQUIRED TO PROTECT AGAINST

IMPACT FROM THE DOOR'S LEADING

EDGE WHEN ILZR WIDESCAN'S ARE

USED.

- SEE ILZRWIDESCAN INSTALLATION

INSTRUCTIONS ON HOW TO SET UP ON

THE APPLICATION.

Neutral needed on site Test input available for the Widescans when required. When test input is not required connect it to the 24VDC Supply with the red and black wires. IMPORTANT!

Read the ILZRWIDESCAN instructions for essential installation and testing procedures

A safety edge and photo beam required to protect against impact from the doors leading edge when

an ILZR Widescans are used.


TS 971 – ILZR100,110 Laser safety sensor - Industrial

Neutral needed on site

IRemote required installing one of these sensors

Ignore connections to 5.2 and 5.3 if the virtual push button is not required.

IMPORTANT!

Read the ILZR100,110 instructions for essential installation and testing procedures


TS 971 - ICONDOR and ICONDORXL – Industrial Motion & Presence Sensor

Consult the manufacturer’s instructions for setting and operating the Industrial Motion and presence Sensor

A safety edge and photo beam is required to

protect against impact from the doors leading

edge when motion sensors are used.


TS 971 - IFALCONXL and IFALCON – Industrial Motion Sensor

Motion sensors

Consult the manufacturer’s instructions for setting and operating the Industrial Motion Sensor.

A safety edge and Photo beam is required to

protect against impact from the doors leading

edge when motion sensors are used.


TS 971 - Power Supply for Control Accessories

The TS 971 provides a 24VDC power supply for control accessories such as photo beams, Falcon, etc. The maximum permitted load is 350mA. Take care not to overload the 24VDC power supply. This may cause the TS 971 to malfunction or stop operation. If the 24VDC supply is short-circuited the red point in the display goes out. CONTROL ACCESSORIES

PART NO. DESCRIPTION VOLTAGE POWER CONSUMPTION

GF/RAY-LGxxxx/OSE

LIGHT CURTAIN 24 VDC 100mA

PES/9R POLARISED REFLEX PHOTOCELL 9M RANGE

24 VDC 40mA (Per Sensor)

PES/30T THRU-BEAM TRANSMITTER & RECEIVER 30M RANGE

24 VDC 40mA (Per Sensor)

CALOOPKIT LOOP DETECTOR PCB 24 VDC 40mA

IFALCONXL INDUSTRIAL MOTION SENSOR (< 3.5M H)

24 VDC 80mA

IFALCON INDUSTRIAL MOTION SENSOR (< 7M H)

24 VDC 80mA

ICONDORXL INDUSTRIAL MOTION & PRESENCE SENSOR (< 3.5M H)

24 VDC 150mA

ICONDOR INDUSTRIAL MOTION & PRESENCE SENSOR (< 7M H)

24 VDC 150mA

ILZR110,100 LAZER SAFETY SENSOR 24 VDC 200mA VR/R2E RADIO CONTROL RECEIVER 24 VDC 24mA VR/XPL5 MULTI USER RECEIVER MASTER 24 VDC 90mA

CA28030 VISUAL WARNING DEVICE AMBER BEACON

24 VDC 80mA

CA235-966 VISUAL WARNING DEVICE BLUE BEACON

24 VDC 80mA

CA6695427 FLASHING VISUAL WARNING DEVICE

24 VDC 30mA

JE419130/B RED & GREEN TRAFFIC LIGHT 24VDC 60mA (without flashing)

JE419130 RED & GREEN TRAFFIC LIGHT 24VDC 120mA In most cases the power supply will support all of the 24 VDC control accessories but due to the large inrush current required by the IFALCON and ICONDORS if 2 units are connected to a TS 971 a separate power supply is required. The ILZR Laser Sensors also demand a high peak current (1.8A) at power on and should be provided with a separate power supply.


TS 971 - Power Supplies available

Power Supplies available

PART NO. DESCRIPTION VOLTAGE 24Vdc Maximum Current Output

CC60519 Auxillary power supply 415V - 24VAC 2000mA CC60787 Auxillary power supply 240V - 24VAC 2000mA CC60951 Auxillary power supply 230VAC - 24VDC 400mA

CC61219 Auxillary power supply with laser self test function (for ILZR only)

230VAC - 24VDC 2500mA

CC60809 Aux. P.S.U 230/24Vdc 2.5A 24Vdc Power Supply

230VAC - 24VDC 2500mA

IND

US

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AC

CE

SS


TS 971 – Interlocking 2 x TS971's

Special connections

SET PARAMETER [2.7]

ON BOTH TS971s TO [.8]

SET PARAMETER [2.7]

ON BOTH TS971s TO [.8]

Set parameter 2.7 on both TS971s to .8

Interlocking both TS971's only allows one door to be opened at a time


TS 971 – Controller 3.0 and above with previous version KSR4P

Special connections

Replace link in ST+ and ST with 4.7-5K2 resistor.


Special connections TS 971 – Interlock to other control


If panel shows code F1.8 then check positioning of the resistor and need for it.

Connect resistor in series with old types of slack rope switches if it is required.

New slack rope switches and pass door contacts do not need the resistor.

Supplied by: GfA ELEKTROMATEN UK Ltd Agincourt road, Warwick, CV34 6XZ, England. Telephone: 01926 452452 Fax: 01926 336417 E-mail: sales@ gfa-elektromaten.co.uk Web Site: www.gfa-elektromaten.co.uk

IND

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AC

CE

SS

ts 971- industrial contains important directions door control

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